The invention relates to a welding device, comprising a connection for a welding torch for performing a welding process, a power source for supplying the welding torch with a welding current, a control device and an input/output device, connected to said control device and formed by a touch screen, for setting/displaying parameters, functions and the like.
For controlling welding devices and for performing various welding processes, various parameters and functions need to be selected and/or set. They are usually selected and set mainly before starting the welding process, but also during it, by means of various control elements located on the power source of the welding device, on the welding torch, on a remote control or on another component of the welding device. The term “parameter” as used herein includes welding parameters such as the welding current, which have an immediate effect on the welding process, as well as other parameters such as function parameters, which do not directly affect the welding process, but do so indirectly.
More recent generations of welding devices are often equipped with touch screens that allow both input and output/display of the parameters, functions and the like. When using touch screens in welding devices, the individual settable parameters or functions are usually assigned fixed locations that may be selected by the user or the welder. To do so, the user often has to access various user interfaces and/or masks on the touch screen, which makes control considerably more difficult, since the user does not always know which interface and/or mask the relevant parameter or the required function is on.
The object of the present invention is to create a welding device as mentioned above, which makes it possible to set and access parameters, functions and the like before, during or after the welding process as easily, quickly and intuitively as possible. It is advantageous if the settings made by the user and/or the welder may also be made wearing welding gloves. Disadvantages of known welding devices having touch screens are to be eliminated or at least reduced.
The object according to the invention is achieved by a welding device as mentioned above wherein the control device is designed for the sequential and circumferential display of parameters and the setting of parameters in a main area of the touch screen, wherein the settable parameter is displayed emphasised in the centre of the main area. According to this, the parameters are displayed in circumferential fashion in a type of carousel on the touch screen, so the selecting and setting of the parameters by the user is made much easier. By touching the screen, the parameter carousel may be rotated and each parameter that is to be set may be selected quickly and easily. This selected parameter is displayed emphasised in the centre of the touch screen and may be set as desired by directly touching the touch screen or by actuating another control element. This means that the welding device according to the invention allows a diverse setting of various parameters by means of the touch screen before performing the welding process as well as a setting and/or selecting of certain parameters by means of another control element during the performing of the welding process. Instead of or in addition to on the power source of the welding device, the touch screen designed according to the invention may also be arranged on a remote control, a wire feed device etc., which is connected to the power source of the welding device by suitable lines or in a wireless manner. In this case, the parameters are set by means of this touch screen and possibly by a control element on the remote control, the wire feed device etc. In contrast to traditional welding devices, which have touch screens combined with many control elements, the present welding device is laid out more clearly.
Preferably, a combined control element for selecting and modifying the parameters, functions and the like is arranged in the region of the touch screen. Input/output is thus combined by means of a touch screen and a combined control element, which may easily be actuated even when wearing welding gloves. The term “combined control element” includes various control elements which allow combining certain functions. In particular, a combination of a stepless and a stepwise setting of a value of a parameter together with confirming or selecting the parameter should be possible. The parameter selected on the touch screen is displayed emphasised in the centre of the touch screen and may be set as desired either by directly touching the touch screen or by actuating the combined control element. The welding device provided with a combined control element thus allows a diverse setting of various parameters by means of the touch screen before performing the welding process as well as a setting and/or selecting of certain parameters by means of the combined control element during the performing of the welding process. In contrast to welding devices that are equipped with a touch screen only, a welding device having a combined control element allows control via this combined control element when wearing gloves as well. The user does not have to take off the welding gloves before operation. In contrast to traditional welding devices, which have touch screens combined with many control elements, the present welding device is laid out more clearly. The combined control element does not only allow to set certain values for a parameter, a function and the like or to select parameters, functions and the like, but also makes it possible to control the user interface of the touch screen.
Preferably, the control device is designed for displaying at least one preceding and at least one succeeding parameter of the sequence of parameters next to the centrally displayed, settable parameter in the main area of the touch screen. This means that the parameters are displayed in a type of carousel on the touch screen, thereby making it easier for the user to select and set the parameters. By actuating the possible combined control element and/or by touching the touch screen, the parameter carousel may be rotated and the parameter to be set may be selected quickly and easily. This selected parameter is displayed in the centre of the touch screen in selection mode, which is an advantageous way for the user to see the parameter currently to be set, which is always arranged in the centre of the main area of the touch screen, as well as to perceive at least two neighbouring parameters that may be selected next. The user may thus perform the selection of the next parameter to be set quickly and easily by moving the parameter carousel to the left or to the right.
Preferably, the settable parameter is displayed larger than the at least one preceding and the at least one succeeding parameter of the sequence on the touch screen. In this way, the parameter that may be set is emphasised appropriately on the touch screen. Furthermore, the selected parameter may also be emphasised by various graphical effects such as a border or a coloured representation. Once a parameter has been selected from the carousel by touching the touch screen or by actuating the possibly present combined control element, its value may be modified. Preferably, a scale of the possible range of settings for the parameter as well as the currently set value are displayed, depending on the preferences.
According to another feature of the invention, a control area for changing the sequence of parameters on the touch screen is provided on the touch screen. To be able to adapt the welding device to the individual needs of the user, the parameters displayed and arranged in the carousel and their order may be set.
A control area for displaying a selected parameter as a progression of a curve according to time may also be provided on the touch screen. By actuating this control area on the touch screen, a display mode (welding curve view) is selected, and the selected parameter is displayed as a curve as a function of time. Such curve representations are also used for complex processes, for example welding start procedures. This is a great advantage for various welding processes/detailed processes. The welding current, for example, may be displayed graphically, according to time, on the touch screen or in an area of the touch screen in order to provide the user an overview over the temporal progress of the welding current during the welding process.
Preferably, a status line for displaying the status of the set welding process is provided in the upper region of the touch screen, and at least one menu bar, preferably arranged on the side, is provided to display control areas for selecting parameters or making settings. In the status line, information on important settings, activated functionalities, the logged-on user, time, date and present errors and the like is provided to the user in the form of text or symbols/icons.
A control area for switching to full screen mode, in which the at least one menu bar (which is preferably arranged on the left-hand and/or on the right-hand side) is hidden and the main area of the touch screen is displayed larger, may be provided on the touch screen. By this switching to full screen mode, the touch screen is restricted to the essential views and less essential setting options or information are/is hidden. Full screen mode may be considered as a simplified and/or reduced representation of the control interface.
In order to protect the touch screen from weld spatters or the like, a preferably transparent protective cover may be provided. The possible combined control element is arranged outside this protective cover, so the control element may be actuated even when the protective cover is used to cover the touch screen. This makes it possible to actuate the combined control element near the touch screen even during the welding process when the touch screen is covered.
The control element is preferably formed by a push/rotary controller. Such a push/rotary controller provides a simple implementation of a combined control element. By pushing the push/rotary controller, the selection and/or the value of a parameter may be confirmed, and by turning the push/rotary controller, a stepless setting of the value of the parameter or the selection of a different parameter and/or a different view on the touch screen is done. Provided that the control element is of sufficient size, it may be actuated particularly conveniently even when wearing welding gloves.
By providing an interface connected to the control device on the welding device, various data or programmes may be exported from the welding device or imported into the welding device. The interface is preferably arranged in the region of the input and/or output device. In addition, new display interfaces and/or layouts for the touch screen may be installed or the user interfaces or the like that have been adapted directly on the welding device by the user may be read out via the interface. For example, a USB (Universal Serial Bus) interface allows storing individual settings of a welding process in an external memory, in particular on a USB flash drive, and providing them for use by another welding device. By means of a WLAN (Wireless Local Area Network) adapter connected to a USB port, a connection to local networks or the Internet may be established as well. Other interfaces such as Ethernet interfaces may also be provided for connecting the welding device to local networks or the Internet. Furthermore, such interfaces may allow remote maintenance of the welding device and software updates.
At least one function key may be arranged in the region of the touch screen. For example, a key for initiating a process for inserting a welding wire or a key for initiating a process for checking the required amount of a shielding gas may be provided as such a function key. External function keys of this type are primarily used for frequently used functions so certain control procedures, determination of actual values etc. may be performed quickly and easily by a single push of a function key. In this way, the relevant function such as the insertion process of the welding wire may be performed by pushing the function key once. Provided that the key is of sufficient size, it may be actuated conveniently when wearing welding gloves.
If the control device is designed for displaying a scale of the range within which the parameter may be set, the range within which a setting of the parameter may be made by means of the control element may be displayed for the user in a particularly clearly laid out manner. Here, it is advantageous for the setting ranges for various welding processes and/or parameters to be changeable and for the setting ranges to be adaptable in a flexible way. As a consequence, the ideal ranges are available for the user at all times. The scale may be displayed in the form of a circle or a circle sector or in the form of bars, for example.
Preferably, the scale conforms to the set parameters of the welding process and/or to the components of the welding device in use, in particular the power source. This means that, depending on the further set parameters of the welding process, the scale and/or the range within which the setting of the currently selected parameter can be made is displayed automatically. If the parameter of the conveying speed of the welding wire is selected, for example, the range of the reasonably possible wire conveying speeds for the selected welding process is displayed automatically. The user may select the desired value from this range that is displayed on the scale by actuating the control element or touching the touch screen appropriately. The automatic association of the scale is done by corresponding stored functions or tables. These functions or tables contain the ranges within which the value of a parameter may be varied for each settable parameter, depending on the selected further parameters of the welding process.
If a memory for storing the set parameters of a welding job together with a unique identification for the welding job is provided, the user may keep his individual settings of a certain welding job for documentation or later use.
As has already been mentioned above, the touch screen may be arranged on the power source and/or on a component of the welding device, in particular a wire feed device, a remote control etc.
The present invention is discussed in more detail by means of the attached drawings, which show exemplary embodiments of a welding device and a touch screen of a welding device. In the drawings:
The current for creating an electric arc 13 between the electrode or the welding wire 9 and a workpiece 14 is supplied to the welding torch 7, in particular the electrode or the welding wire 9, by the power element 3 of the power source 2 via a welding line (not shown). The workpiece 14 to be welded is connected to the power source 2 via a further welding line for the further potential, in particular the earth cable, so that an electric circuit can be created by means of the electric arc 13.
For cooling the welding torch 7, it may be connected to a liquid tank, in particular a water tank 16 having a level indicator 17, via a cooling device 15 and possible intermediate components such as a flow controller. The individual components of the welding system, i. e. the power source 2, the wire feed device 8 and the cooling device 15, are formed in such a way that they can be stacked or placed on top of each other safely.
The welding device 1, the power source 2 in particular, further comprises an input/output device 18 for setting and/or retrieving and displaying all the various parameters, operation modes or welding programmes. The parameters, operation modes or welding programmes that are set by the input/output device 18 are communicated to the control device 4, which then actuates the individual components of the welding device 1 and/or defines appropriate set points for regulating or controlling. It is also possible to perform setting procedures via the welding torch 7 by using an appropriate welding torch 7 having a welding torch input/output device 19. In this case, the welding torch 7 is preferably connected to the welding device 1, in particular the power source 2 or the wire feed device 8, by data and supply lines. For starting the welding process, the welding torch 7 usually comprises a starting switch (not shown), so the electric arc 13 can be ignited by actuating the starting switch.
Furthermore, in the exemplary embodiment shown, the welding torch 7 is connected to the welding device 1 via a hose package 20. In the hose package 20, the individual lines such as the supply line and/or lines for the welding wire 9, for the gas 5, for the cooling circuit, for data transmission etc. are arranged from the welding device 1 to the welding torch 7 while the earth cable is preferably connected separately to the power source 2.
In general, not all components mentioned above have to be used and/or incorporated for the various welding methods and/or welding devices 1 such as MIG/MAG devices or plasma devices. It may be possible for the welding torch 7 to be formed as an air-cooled welding torch 7 so the cooling device 15 can be omitted, for example. The welding device 1 is thus formed by at least the power source 2, the wire feed device 8 and the cooling device 15, which components may all be arranged within a common housing 11.
In
A status line 29 displaying information on important settings, activated functionalities, the logged-on user, time, date and present errors in the form of text or icons is preferably located above the main area 28 of the touch screen 21. Menu bars 30 containing control areas for navigation or for setting frequently used functions are located on both sides of the main area 28 of the touch screen 21. In the right-hand menu bar 30, a control area 31 for selecting and/or changing the parameters displayed in the carousel and their order is displayed. The user can thus set the power source 2 according to his individual needs and select the parameters he wants to set, modify or monitor during the welding process. The user can set the parameters to be displayed in the parameter carousel and their order individually, thereby obtaining an ideal customisation and having the most important parameters for the welding process available at all times. A further control area 32 (the lowest control area in the right-hand menu bar 30 herein) allows switching to full screen mode, which is discussed in more detail with reference to
Possible control areas in the menu bars 30 and their functions will be described briefly below. The uppermost control area in the left-hand menu bar 30 represents the menu item “Welding”, which is selected when a welding process is carried out. The next control area in the left-hand menu bar 30 including the symbols for welding torches and the text element “JOB” is used for selecting various welding methods such as standard welding method, pulse welding method, CMT (cold metal transfer) welding method etc. The control area located below in the left-hand menu bar 30 including the symbol of three sliders is used for setting the parameters of the process. By pressing this control area, various process parameters may be set. The lowest control area in the left-hand menu bar 30 including the symbol of a welding device and a wrench is used for defining and modifying preferences of the welding device. By selecting this control area on the touch screen 21, various basic settings such as the type or colour of displays may be defined.
In the right-hand menu bar 30 of the touch screen 21 the uppermost control area 31 including the symbol of the parameter carousel (three rectangles and a curved arrow) is reserved for modifying the parameters of the parameter carousel. By selecting this control area 31, a corresponding sub-menu appears on the touch screen 21 for defining the parameters to be arranged in the carousel and their order. The control area arranged below and including the symbol of a rectangular function and a check mark is used for switching on and off certain special functions such as a sync pulse. The third control area in the right-hand menu bar 30 including the pictograph of a tilted square and an arrow allows saving various settings as a welding job so these settings are available for later applications. Eventually, the lowest control area 32 in the right-hand menu bar 30 including the symbol of a rectangle and arrows pointing outward at the corners is intended for switching to full screen mode as described above, in which the menu bars 30 are hidden and the main area 28 of the touch screen 21 is displayed larger (see
Of course, new control areas including new sub-functions may appear when selecting a control area in the menu bars 30, making the operation of the welding device 1 and modifications of the parameters, functions and the like easier.
Due to different additional parameters and/or functions, the settable range of the parameter, between 30 and 420 A in the case shown, is designed variably. If the setting remains the same but the selection of material is changed, for example, the settable range of a parameter may be changed from 30-420 A to 20-350 A. Here, certain parameters are taken into account for defining the respective settable range. The installed components such as the power element used, the wire feed device etc. may also contribute to the definition of the settable range. When using a power element for 300 A, for example, displaying a range of up to 420 A is not reasonable since this value of the current cannot be set. When replacing the components of the welding device, the scales for the parameters, in particular the setting ranges, are defined based on the characteristic numbers stored for these components.
Finally,
It is essential here that when a parameter is modified, the user can read the effects from the characteristic curve immediately because it changes according to the setting made.
Via the touch screen 21 and the combined control element 24, the present welding device 1 provides a particularly flexible and conveniently operable setting option for the user and/or the welder, which may be adapted to the respective needs in a particularly easy manner.
Number | Date | Country | Kind |
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A 50096/2012 | Mar 2012 | AT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AT2013/050062 | 3/11/2013 | WO | 00 |