The present invention is directed to a welding hood, and more particularly, to a welding hood having a fitted eye box and extended side portions, providing improved safety and comfort.
Welding helmets or hoods are well-known protective gear for welders and have been in use since around the 1930's. One example of a currently available and known welding hood is shown in prior art
The welding hood of the present invention overcomes the deficiencies of the prior art by providing numerous safety features for the eyes, ears, and neck of the operator while also increasing the comfort to the operator.
In accordance with one aspect, the present disclosure is directed to a welding hood for protecting an operator's face comprising a face protective shield having a front or forward side, which is typically convex in shape, and a back or rearward side, which is typically concave in shape and configured for receiving the operator's face, a viewing opening extending through the shield, wherein the viewing opening is located in a position in front of the eyes of the operator while the hood is fixed to the operator's head. The welding hood also includes an eye box located adjacent the viewing opening. The eye box has at least one wall framing at least a portion of the viewing opening and extends inwardly from the rearward side of the shield. According to one embodiment, a plurality of walls are provided for fully framing or completely surrounding the viewing opening so as to block at least one of reflective arc flashes, sunlight, and shop-lighting from entering the operator's field of view during welding. The welding hood also includes a lens located within the viewing opening for protecting the operator's eyes while allowing the operator to look through the viewing opening and at least one strap for securing the welding hood to the operator's head.
The walls of the eye box can be contoured to fit to the operator's face surrounding the operator's eyes. In particular, the walls can be contoured or can be formed from a flexible material, such as rubber or a foam material, so that the walls fit flush against the operator's face to reduce the amount of sparks, dirt, and/or debris from coming into contact with the operator's eyes.
The lens can comprise a light-filtering lens for filtering light passing through the opening toward the rearward side of the hood. The welding hood can include a holding member for holding the lens, wherein the holding member is capable of pivoting between an open and closed position about the viewing opening. The provision of a pivoting holding member enables the operator to lift the eye lens for better viewing of a fit-up or grind, if needed, or for communication with another person, without having to lift the protective shield from their face. This provides an added safety measure to the welding hood. The holding member can be configured for removably holding the lens so that the lens can be replaced.
According to one embodiment, the at least one strap for securing the welding hood to the operator's head can comprise an elastic strap that wraps around the operator's head. It can be appreciated that the strap can be formed from other known materials. The strap can be adjustable so that the welding hood is firmly secured to the operator's head.
The face protective shield can include a first side portion having a first width configured for extending over at least a portion or completely over the ear of the operator and a second side portion having a second width. According to one embodiment, this second width can be the same as the first width so as to provide added coverage to the operator's ears or side of their face. According to another embodiment, this second width can be less than the first width, wherein the second width is configured to enable air movement about the operator's face. This second width can be designed so as to leave a portion of the operator's ear uncovered so that the operator's hearing is not impaired. It can be appreciated that the welding hood can be molded so that the sides are of equal width, but extended when compared with the prior art, and to include scoring or the like or to be formed from a material that enables one to remove a portion of the side so as to facilitate air flow and uncover a portion of the operator's ear, as desired.
According to one embodiment, the first side portion can comprise a removable attachment portion that can be attached to either a right side or a left side of the face protective shield, depending upon whether the operator is right-handed or left-handed. This flexible attachment portion can be applied to either side of the welding hood, can be added to the already extended side portion, or can even be added to a side portion that has not been extended to provide extra protection. This removable attachment portion enables customization of the welding hood for the operator and provides the operator with additional protection closest to a welding area. According to a further embodiment, the first side portion can be formed from a flexible material. For additional protection, the welding hood can include a flexible attachment portion extending from a bottom portion of the face protective shield to provide protection of the operator's neck. The flexible attachment portions for the side and/or bottom of the shield can be formed from any well-known heat resistant material, such as leather, rubber, heat-resistant plastic, and the like.
In accordance with another aspect, the present disclosure is directed to a welding hood for protecting an operator's face comprising a face protective shield having a concave rearward side for receiving the operator's face, a viewing opening extending through the shield, wherein the viewing opening is located in a position in front of the eyes of the operator while the hood is fixed to the operator's head, a lens located within the viewing opening for protecting the operator's eyes while allowing the operator to look through the viewing opening, and at least one strap for securing the welding hood to the operator's head. The face protective shield can include a first side portion having a first width configured for extending over at least a portion of or completely over the ear of the operator and a second side portion having a second width. According to one embodiment, this second width can be the same as the first width so as to provide added coverage to the operator's ears or side of their face. According to another embodiment, this second width can be less than the first width, wherein the second width is configured to enable air movement about the operator's face. This second width can be designed so as to leave a portion of the operator's ear uncovered so that the operator's hearing is not impaired. It can be appreciated that the welding hood can be molded so that the sides are of equal width, but extended when compared with the prior art, and to include scoring or the like or to be formed from a material that enables one to remove a portion of the side so as to facilitate air flow and uncover a portion of the operator's ear, as desired.
According to one embodiment, the first side portion can comprise a removable attachment portion that can be attached to either a right side or a left side of the face protective shield, depending upon whether the operator is right-handed or left-handed. This flexible attachment portion can be applied to either side of the welding hood, can be added to the already extended side portion, or can even be added to a side portion that has not been extended to provide extra protection. This removable attachment portion enables customization of the welding hood for the operator and provides the operator with additional protection closest to a welding area. According to a further embodiment, the first side portion can be formed from a flexible material. For additional protection, the welding hood can include a flexible attachment portion extending from a bottom portion of the face protective shield to provide protection of the operator's neck. The flexible attachment portions for the side and/or bottom of the shield can be formed from any well-known heat resistant material, such as leather, rubber, heat-resistant plastic, and the like.
The welding hood can further include an eye box located adjacent the viewing opening. The eye box can have at least one wall framing at least a portion of the viewing opening that extends inwardly from the rearward side of the shield. According to one embodiment, the at least one wall can comprise a series of walls that completely frame the viewing opening. The walls can be configured for blocking at least one of reflective arc flashes, sunlight, and shop-lighting from entering the operator's field of view during welding. The walls of the eye box can be contoured or formed from flexible material so that they fit flush about the operator's face to reduce the amount of sparks, dirt, and/or debris from coming into contact with the operator's eyes.
The lens can be located within a holding member capable of pivoting between an open and closed position about the viewing opening. This lens can be removable from the holding member for replacement thereof.
In accordance with yet another aspect, the present disclosure is directed to a welding hood for protecting an operator's face comprising a face protective shield having a rearward side configured for receiving the operator's face and a first side portion having a first width configured for extending over at least a portion of or completely over the ear of the operator and a second side portion having a second width. The welding hood further includes a viewing opening extending through the shield, wherein the viewing opening is located in a position in front of the eyes of the operator while the hood is fixed to the operator's head. An eye box is located adjacent the viewing opening. The eye box has at least one wall, such as a series of walls, framing at least a portion or completely surrounding the viewing opening and extending inwardly from the rearward side of the shield. These walls are configured for blocking at least one of reflective arc flashes, sunlight, and shop-lighting from entering the operator's field of view during welding. A lens is located within the viewing opening for protecting the operator's eyes while allowing the operator to look through the viewing opening. The welding hood also includes at least one strap for securing the welding hood to the operator's head.
The above-mentioned and other features and advantages of this disclosure, and the manner of attaining them, will become more apparent and the disclosure itself will be better understood by reference to the following descriptions of embodiments of the disclosure taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate exemplary embodiments of the disclosure, and such exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
The following description is provided to enable those skilled in the art to make and use the described embodiments contemplated for carrying out the invention. Various modifications, equivalents, variations, and alternatives, however, will remain readily apparent to those skilled in the art. Any and all such modifications, variations, equivalents, and alternatives are intended to fall within the spirit and scope of the present invention.
For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and derivatives thereof shall relate to the concept as it is oriented in the drawing figures. However, it is to be understood that the concept may assume various alternative variations, except where expressly specified to the contrary. It is also to be understood that the specific devices illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the concept. Hence, specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
Reference is now made to
Reference is now made to
With continuing reference to
Still referring to
The lens 24 can comprise a light-filtering lens for filtering light passing through the opening toward the rearward side 14 of the hood 10. The welding hood 10 can include a holding member 26 for removably holding the lens 24. The holding member 26 includes a pivoting portion 29 that is capable of pivoting via one or more pivot screws 28, between an open and closed position about the viewing opening 16. The provision of a pivoting holding member 26 enables the operator to lift the holding member 26 and lens 24 for better viewing of a fit-up or grind, if needed, or for communication with another person, without having to lift the protective shield 12 from their face. This provides an added safety measure to the welding hood 10. The holding member 26 can be configured for removably holding the lens 24 so that the lens can readily be removed and replaced with another light-filtering lens, whether for replacement due to damage or for replacement with a darker lens or with a clear lens.
As shown in
Referring now to
According to the embodiment shown in
It can be appreciated that the welding hood 12 can be molded so that the first and second widths “W1” and “W2” of the first side 32 and second side 34 are of equal width, but extended when compared with the prior art. The first and second sides 32, 34 can include scoring 36, as shown in
Referring back to
With reference to
As can be seen from the foregoing description and drawings, the welding hood of the present invention overcomes many of the deficiencies of the prior art by providing numerous safety features for the eyes, ears, and neck of the operator while also increasing the comfort to the operator. The welding hood can also be readily customized to meet a particular need of the operator and/or for use within a particular working environment.
While the disclosure has been described as having exemplary designs, the present disclosure can be further modified within the spirit and scope of this disclosure. This application is, therefore, intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains and which fall within the limits of the appended claims.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/864,428, entitled “SPARCMASTER Welding Hood”, filed Jun. 20, 2019, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62864428 | Jun 2019 | US |