The present disclosure relates to wear member retention to a work implement such as a bucket, and the like. Specifically, the present disclosure relates to a hammerless and weldless boss for attaching wear members to such a work implement.
Earth-working and excavating machines, such as wheel loaders, cable shovels, drag lines, electric rope shovels (ERS), excavators, and front shovels, include implements generally used for digging into, ripping, or otherwise moving earth, rocks, debris, or other materials. Such implements commonly are various types of buckets having shapes and dimensions dependent on the type of bucket and size of the machine employing a particular bucket. These implements are subjected to abrasion and impacts that cause them to wear. To prolong the useful life of these implements, various shrouds, or wear members, can be connected to the earth-working and excavating implements at areas which are subject to wear. These wear members may be connected to the implements using a retention or attachment system that permits replacement of the wear members when they become worn to the extent that they should be replaced.
Some implements which have been provided with wear members have required that one or more components be welded to the implement in order to permit retention of the wear member in place on the implement. Other implements have employed various multi-component retaining systems wherein one or more of the components must be hammered in place to hold a wear member in position on an implement. The use of welded components that may need frequent replacement themselves due to extreme conditions of wear may be problematic, particularly where maintenance must be done at a work site. The use of retaining systems that are required to be hammered in place also may be problematic and difficult to put in place and remove. A shroud/wear member retention system that is both weldless and hammerless, that is to say, one that does not require retention parts to be welded to the implement and does not require retention parts that must be hammered in place, would be both beneficial and desirable. In addition, an assembled shroud/wear member retention system should have cooperating components that are arranged in a manner to avoid premature failure.
For example, U.S. Pat. No. 10,407,880 discloses a retention system that includes a lug member and a boss member that is retained in a sliding manner onto the lug member. The lug member may be inserted into an aperture found on the bucket or other work implement while the boss member may be used with a retaining system commercially available under the tradename of CAPSURE that allows a wear member to be attached to the bucket by simply rotating a lock retainer. If the wear member becomes worn, rotating the lock retainer into an unlocked configuration allows the wear member to be removed. If the boss member or other portion of the retention system needs to be replaced, then this can also be accomplished easily.
However, this retention system does not work with all the work implements and the wear members currently in the field due to various dimensional differences of the disclosed retention system and the apertures of the work implement that receive the retention system.
An attachment assembly for attaching a wear member to a work implement is provided according to an embodiment of the present disclosure. The attachment assembly may comprise a spacer, and a lug member including a slide platform defining a slide groove that further defines a sliding direction, a first end that is disposed along the sliding direction, and a second end that is disposed along the sliding direction. A spacer engaging projection may be provided on the lug member that defines a spacer engaging surface disposed proximate to the first end of the slide platform along the sliding direction.
A lug member for use with attachment system for attaching wear members to a work implement using a spacer is provided according to an embodiment of the present disclosure. The lug member may comprise a slide platform defining a slide groove that further defines a sliding direction, a first end that is disposed along the sliding direction, and a second end that is disposed along the sliding direction. The lug member may further comprise a spacer engaging projection that extends downwardly from the slide platform.
An attachment system for attaching a wear member to a work implement is provided according to an embodiment of the present disclosure. The attachment system may comprise a spacer, and a lug member including a slide platform defining a slide groove that further defines a sliding direction, a first end that is disposed along the sliding direction, and a second end that is disposed along the sliding direction. A spacer engaging projection may be provided defining at least a first spacer engaging surface disposed proximate to the first end of the slide platform along the sliding direction. A sliding boss member may also be provided. The spacer may engage the at least first spacer engaging surface, and the sliding boss member may be disposed in the slide groove.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure. In the drawings:
Reference will now be made in detail to embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. In some cases, a reference number will be indicated in this specification and the drawings will show the reference number followed by a letter for example, 100a, 100b or by a prime for example, 100′, 100″ etc. It is to be understood that the use of letters or primes immediately after a reference number indicates that these features are similarly shaped and have similar function as is often the case when geometry is mirrored about a plane of symmetry. For ease of explanation in this specification, letters and primes will often not be included herein but may be shown in the drawings to indicate duplications of features, having similar or identical function or geometry, discussed within this written specification.
Various embodiments of an apparatus and a method will be described herein regarding an attachment system (may also be referred to as a retention system), a lug member, and a spacer for attaching a wear member to a work implement such as a bucket assembly or the like.
In some embodiments, the attachment system may allow for easier replacement of wear members for work implements already in the field.
For example, wear member attachment systems 100 according to disclosed embodiments may be employed on a separate ground engaging edge or lip member that may then be attached to a bucket, scoop or other excavating or material handling implement. Bucket 12 may be of the type employed in various machines such as, for example, an electric rope shovel (shown in
Bucket 12 may include a lip portion 16, sometimes referred to as a digging edge, cutting edge, edge member, etc., and one or more wall members defining a container portion 17 for material. For example, container portion 17 of bucket 12 may include a primary wall member 18 which may serve as a bottom and back, and two side wall members 20 and 22. Other bucket forms are contemplated, depending on the type of machine on which the bucket may be employed. Lip portion 16 may be provided with a plurality of tooth assemblies 24, and with a plurality of wear members 14. For example, a wear member 14 may be provided between each pair of adjacent tooth assemblies 24. Lip portion 16 may be detachable from bucket 12, e.g., secured by bolts or other fasteners, or it may be a fixed component of bucket 12, e.g., welded to primary wall member 18, etc.
As best seen in
The lug member 106 may also include a spacer engaging projection 120 defining at least a first spacer engaging surface 122 that is disposed proximate to the first end 116 of the slide platform 108 along the sliding direction 112 (i.e. is slightly forward of the first end 116 or even therewith along the sliding direction 112). The at least first spacer engaging surface 122 may engage the spacer 104. Also, the sliding boss member 114 may be disposed in the slide groove 110, and may be at least partially disposed above the spacer 104, keeping the spacer 104 from being move upwardly a great extent (see
In some embodiments, the at least first spacer engaging surface 122 is a front facing surface 122a (may be an arcuate surface but not necessarily so). A second spacer engaging surface 124 may also be provided that is facing upwardly (may be a horizontal flat surface but not necessarily so).
As alluded to earlier herein, the work implement 10 defines an aperture 26, and the spacer 104 as well as the spacer engaging projection 120 of the lug member 106 may be disposed in the aperture 26 with the spacer 104 engaging the work implement 10, and the spacer engaging projection 120 of the lug member 106 at the same time. Hence, the attachment system is now fixed to the implement and will not unintentionally fall out of the aperture. The second spacer engaging surface 124 may help to prevent the spacer 104 from passing through the aperture during assembly as will be shown later herein.
To the same end, the lug member 106 includes a lug portion 126 that engages the work implement 10 and that is unitary with the spacer engaging projection 120. In other embodiments, the lug portion may be separate from the spacer engaging projection. The lug portion 126 may include a rear facing hook portion 128 that catches the underside of the work implement 10, also helping to prevent the unintentional removal of the attachment system 100.
For the particular embodiment shown in
As best seen in
Looking at
At least one compression bolt assembly 142 may be interposed between the upwardly extending wall 138 of the lug member 106 and the upwardly extending head 140 of the sliding boss member 114. This assembly 142 may be used to move the sliding boss member 114 relative to the lug member 106 in a manner that will be discussed in detail momentarily herein.
A pin member 144 may also be provided to limit the slide distance of the sliding boss member 114 as it rides in the slide groove 110 of the slide platform 108 of the lug member 106. More specifically, the sliding boss member 114 includes a slide portion 146 that extends forward from the upwardly extending head 140. The slide portion 146 may define a vertical thru-hole 148 (see
The pin member 144 may take the form of a threaded fastener 154 that mates with a nut 156 as shown in
Turning now to
Starting with
After the compression bolt assembly 142 has been attached to the lug member 106′, the sliding boss member 114 may slide into the slide groove 110′ until the free end of the threaded shaft 162 passes into a clearance hole 172 found on the upwardly extending head 140 of the sliding boss member 114 (see
As indicated by
In
Focusing now on
The attachment assembly 200 may comprise a spacer 104, and a lug member 106 including a slide platform 108 defining a slide groove 110 that further defines a sliding direction 112, a first end 116 that is disposed along the sliding direction 112, and a second end 118 that is disposed along the sliding direction 112. As alluded to earlier herein, the lug member 106 may also include a spacer engaging projection 120 defining a spacer engaging surface 122 disposed proximate to the first end 116 of the slide platform 108 along the sliding direction 112.
The lug member 106 may also include a work implement engaging lug 126a that extends downwardly from slide platform 108 and that is disposed proximate to the first end 116 of the slide platform 108 along the sliding direction 112 (i.e. closer to the first end 116 than the second end 118). The work implement engaging lug 126a may define a front surface 122b that defines the spacer engaging surface 122.
The spacer 104 may include a cylindrical configuration including a convex cylindrical surface 202 (may be cylindrical, conical, elliptical, polynomial, etc.), and the spacer engaging surface 122 may include a concave arcuate surface 204 that is configured to engage the convex cylindrical surface 202, possibly in a matching fashion. Other configurations of these surfaces are possible in other embodiments of the present disclosure. The spacer engaging surface may have a “V-shaped” configuration, etc.
The spacer 104 defines a top surface 134a with a threaded hole 136, and a bottom surface 132a. The work implement engaging lug 126a may define a spacer engaging bottom surface 124a that is configured to engage the bottom surface 132a of the spacer 104. These features may be omitted in other embodiments of the present disclosure.
As shown in
With continued reference to
The lug member 106 may include a slide platform 108 that defines a slide groove 110 that further defines a sliding direction 112, a first end 116 that is disposed along the sliding direction 112, and a second end 118 that is disposed along the sliding direction 112. The lug member 106 may also have a spacer engaging projection 120 extending downwardly from the slide platform 108.
The spacer engaging projection 120 may define a front facing stop surface 122c, and a bottom stop surface 124b that are configured to engage the spacer 104. One or more of these surfaces 122c, 124b may be differently configured than shown or may be omitted altogether, etc. in other embodiments of the present disclosure.
In some embodiments, the spacer engaging projection 120 is also a wear implement engaging projection 126 including a rear facing hook portion 128a. Other configurations are possible in other embodiments of the present disclosure.
The spacer engaging projection 120 is disposed proximate to the first end 116 of the slide platform 108, and the lug member 106 further comprises a compression bolt assembly engaging portion 138a that extends upwardly from the slide platform 108, and that is disposed between the wear implement engaging projection 126b and the second end 118 of the slide platform 108 along the sliding direction 112.
The lock retainer, the sliding boss member, and the lug member may be made from a rigid material such as steel, iron, grey-cast iron, cast iron, etc.
It should be noted that the particulars of the retaining mechanism, the attachment system, the attachment assembly, the sliding boss member, and the lug member as well as their construction, configuration, method of assembly, etc. are provided by way of an example only and it is contemplated that other embodiments of the present disclosure are possible.
The arrangement, function, and dimensions of the various features of any embodiment of a sliding boss member and lug member as discussed herein may be altered as needed or desired to be different than what has been specifically mentioned herein.
In practice, a lug member, an attachment assembly, an attachment system, a work implement using any of the aforementioned, or a machine using any of these components according to any embodiment described herein may be sold, bought, manufactured or otherwise obtained in an OEM (original equipment manufacturer) or after-market context.
The attachment system 100 may be assembled and used as follows for attaching a wear member 14 to a work implement 10.
The method 300 may comprise the following steps. First, the sliding boss member, the lug member, and the compression bolt assembly are assembled as shown in
Then, this subassembly is inserted into the aperture of the work implement as shown in
Once fully inserted into the aperture, this subassembly moved to the rightmost position until the lug engages the work implement as shown in
Now, the spacer may be inserted into the aperture (see arrow 310 in
Next, the sliding boss member is moved to the left (see arrow 312 in
The wear member is inserted over the lip of the work implement (represented by arrow 314 in
If a wear member becomes worn or it becomes desirable to maintain any component of the attachment system, the user may rotate the lock retainer with a tool such as a ratchet into the unlocked configuration. Then, the wear member may be removed. The attachment system may be disassembled by reversing the steps of method 300. The aforementioned apparatus and method may allow for easier and more reliable assembly and disassembly for wear members attached to work implements including those that are already in the field.
It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments of the apparatus and methods of assembly as discussed herein without departing from the scope or spirit of the invention(s). Other embodiments of this disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the various embodiments disclosed herein. For example, some of the equipment may be constructed and function differently than what has been described herein and certain steps of any method may be omitted, performed in an order that is different than what has been specifically mentioned or in some cases performed simultaneously or in sub-steps. Furthermore, variations or modifications to certain aspects or features of various embodiments may be made to create further embodiments and features and aspects of various embodiments may be added to or substituted for other features or aspects of other embodiments in order to provide still further embodiments.
Accordingly, it is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention(s) being indicated by the following claims and their equivalents.