This invention relates to the recovery of materials from well bores, and more specifically from cased well bores. Sometimes such operations are referred to as “fishing.”
In the oil and gas exploration and production industry, well bores are drilled and then cased with metal pipes, generally called “casing” or “liners,” that are cemented into the ground. In this document, the term “casing” shall include “liner,” and a “cased” well shall include a “lined” well. An additional string of smaller diameter pipes, called a completion string, are installed inside of the casing strings for the function of safely transporting fluids to or from the geological zone of interest or formation. One of the principle functions of a completion string, or tubing, is to isolate the inner casing string(s) from formation pressure and formation fluids. The tubing typically establishes fluid flow with the formation through perforations created in the section of casing or liner below a production packer that seals around the lower end on the completion string. The perforation holes are usually “shot” through the casing or liner such that they penetrate the geologic zone of interest for hydrocarbons to flow into the cased hole below the packer and into the tubing string. Pumps or other equipment may be placed in the cased hole at various times, for isolation of different production zones, rework of the well, and for other operations. During any of those operations, a break in the tubing string hanging in the cased hole can cause a large amount of equipment to drop, and that equipment needs to be “fished” out of the hole.
In modern wells, more and more of the completion string equipment in the hole is controlled or monitored from the surface with control and or monitoring lines. Whether hydraulic, electric, fiber optic, chemical injection, or something else, when a component of a completion string (usually metal) that is supporting the string weight breaks and a portion or the entire string falls, the control/monitoring lines break, also.
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The completion string described above resides inside an 11¾ inch casing 142 secured by means that are not shown (but understood by those of ordinary skill) to wellhead 116 and seafloor 112. Casing 142 is connected by cross-over 144 to 9⅞ inch casing 146. Annulus 148 includes fluids that will occur to those of skill in the art.
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Traditionally, in wells that do not include such lines, some form of tool is used to grasp the “fish” and it is pulled out. However, in the presence of the lines 212, the pulling causes a tangle between the lines and the casing. This interference will increase drag and the force needed to pull the equipment out of the well.
In at least some cases, the lines and the hardware used to attach them securely to the completion string have packed-off the annulus area to a degree that the fishing operation will have to be abandoned.
This causes a great many problems. For example, in some cases, an unsuccessful fishing operation means that the well bore must be abandoned—at a cost of many millions or even hundreds of millions of dollars if a replacement well is required. Even worse, while fishing operations are underway, offshore rigs are literally tied to the well bore. It takes a lot of time to shut down a well and secure a rig in the event of a hurricane. If the rig has become stuck, too long, the entire structure can be lost.
Therefore, there is a great need to improve the efficiency and the effectiveness of removal of materials from well bores.
In at least one example of the invention, a method of retrieval of material (e.g., a tubing string) having broken control or monitoring lines from a cased well is provided. The method comprises: isolating, from the well casing, broken lines above the material to be retrieved, thereby creating a substantially axial work passage; grasping the material to be removed through the substantially axial work passage; and pulling the material to be retrieved and the restrained lines from the well.
In a further embodiment, the method also includes isolating, from the substantially axial work passage, the broken lines above the material to be retrieved.
In a slightly more specific example, the isolating from the well casing of the broken lines comprises placing a shroud over the material to be retrieved, wherein the shroud, alone or in combination with a work string to which it is attached, is at least as long as the broken lines above the material to be retrieved. In a further example, the isolating from the substantially axial work passage of the broken control lines comprises inserting an inner shroud inside the outer shroud, wherein an annulus is defined between the inner shroud and the outer shroud of a length sufficient to isolate broken lines that reside above the material to be retrieved wholly within the annulus. This example permits the entry of typical fishing tools access to the bore of the material to be retrieved such that operations can be efficiently conducted without interference of the control lines above the material to be recovered. This example also comprises, inserting an extracting tool through the inner shroud and removing the material to be retrieved, the outer shroud, the inner shroud, and the lines, together.
In at least one, more specific example, the isolating comprises: lowering, into the well, a shroud having a lower splayed end, wherein the outer diameter of the splayed end is sized to the inner diameter of the casing of the well and the smallest lines such that the gap between the casing and the splayed end is less than the thickness of the smallest control or monitoring line; rotating the lower splayed end (in at least one example, in cyclic oscillating motion between over about 180 degrees) at least a portion of the time when the lower splayed end is in contact with an the control or monitoring lines; covering at least a portion of the material to be retrieved with the shroud, and resting the shroud on the material to be retrieved. In some cases, the shroud comprises a single device that is at least as long as the length of the broken wires extending above the tool. In further examples, however, the shroud includes an extension member that is attached above a lower portion of the shroud, to allow for sufficient length. The shroud, in all of its possible physically configurations, must be of adequate mass such that any well bore circulation of fluids will not be capable of raising the shroud off its seated and centralized orientation on the top of the material to be removed from the well bore. A further requirement of the shrouds is that, once seated on the top of the material to be removed, it shall be free from restrictive interference with the fixed: casing ID, wellhead, Christmas tree, and/or any other fixed well bore structure that the shroud may contact other than the material to be retrieved, such that the shroud is free to move in unison with the top of the material to be retrieved should this material experience any changes in its length during the coarse of fishing activities.
In a further example of the invention, a system of retrieval of material from a cased well is provided, the system comprising: means for isolating, from the well casing, broken lines above the material to be retrieved, thereby creating a substantially axial work passage; means for grasping the material to be removed through the substantially axial work passage; and means for pulling the material to be retrieved from the well.
In a further example, the system also comprises means for isolating, from the substantially axial work passage, the broken control lines above the material to be retrieved.
In a slightly more specific example, the means for isolating the broken lines from the casing comprises a generally cylindrical shaped member having substantially-radially-projecting members in the interior. Those members centralize the cylindrical shaped member with material to be removed and provide a positive stop for the cylindrical shape. In some cases, the positive stop comprises a first landing surface on at least one of the substantially-radially-projecting members wherein the first landing surfaces faces, at least in part, toward the tapered opening. In further example, there is a tapered surface on at least one of said substantially-radially-projecting members extending from the inner diameter of the substantially cylindrical shaped member to the landing surfaces. In still further examples, there is a second landing surface on at least one of the substantially-radially-projecting members, wherein the second landing surface faces, at least in part, the threaded opening.
In many examples, the cylindrical shaped member will have a tapered or “splayed” opening on one end and a threaded opening on the other for connection to a work string. In some such examples, the splayed open end includes slots for engagement with lines to direct then interiorly. Also, in some examples, there will be at least one guide surface located on the outside of the generally cylindrical shaped member between the threaded opening and the tapered opening, to guide the cylindrical shaped member as it descends in the well bore. Further examples include a substantially-radially facing surface on the substantially-radially-projecting members to engage a tapered probe-body that has at least one passage for allowing circulation fluid to circulate in the well and a solid end for deflection of lines. In some such examples, a shroud is detachably connected to the tapered probe (for example, with shear pins), and the tapered probe includes a connection end that includes a fluid circulation opening for connection with a work string.
In some examples, the means for grasping includes a grapple that is inserted through an axial work passage formed inside between the cylindrical shaped member into the material to be recovered (for example, an exposed opening the a material to be recovered), and the means for pulling the material to be retrieved from the well comprises the work string attached to the grapple. In some such examples, the axial work passage is formed through an inner shroud probe. Several means for grasping include; internal grapples, internal fishing spears, threading into a coupling present on the material to be recovered, threading onto a male threaded pin present on the material to be recovered, latching into an internal profile inside the tubing string, and even an external (for example, in the situation in which an outer shroud lands on a portion of the material to be removed that is lower but of a larger diameter than the broken portion. Other means for pulling include;
In the drawings and description that relates to them, like parts are marked throughout the specification and drawings with the same reference numerals, respectively. The drawings are not necessarily to scale. Certain features of the invention may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. The present invention is susceptible to embodiments of different forms. Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the invention; it is not intended to limit the invention to that illustrated and described. The different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results. The various characteristics mentioned above, as well as other features and characteristics described in more detail below, will be readily apparent to those skilled in the art upon reading the following description and by referring to the accompanying drawings.
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In the above-described embodiments attention to accurately documented well bore tolerance measures and manufacture of shrouds to the proper clearances and assembled space-outs is important, as is developing following well bore specific running procedures during field operations. For example, shear pin connections should be fully qualified through full-scale testing prior to running in a well to ensure downhole shear valves are fully qualified.
In some embodiments, either or both the inner and outer shrouds are disengaged from the work strings that transport them in the well and land them in contact with the fish. In such examples, commonly employed mechanical “J-Latch” type tools or hydraulic release connectors that are activated by surface controls or dropping a ball or dart are used, as are commonly understood by those of skill in the art. Alternatively, mechanical shear mechanisms that sheathe shroud off by means of applying increase work string weight to a shear-pinned shroud connection may be used, as may all standard oil field means of running tools, activating tools as well as retrieving tools. It should be noted that if the shrouds fail to function as planned, they can be retrieved using the same running tools as they were landed with, or they can be fished with conventional grapples or fishing profile tools.
Those of skill in the art will also understand without further disclosure that the pulling operation may be performed with a convention drilling rig, a completion and intervention (i.e., “workover”) rig, a hydraulic workover rig (“HWO”), a snubbing unit, and the like. Any such devices may be fixed platform or floating, drill ship, semi-submersible, anchored or dynamically positioned, and they may be assisted by using downhole tools to enhance their pulling power (e.g., “hydraulic jars” that can apply huge impact loads to the material to be recovered in either the upward or downward direction, and/or “hydraulic accelerator tools” that work in unison with hydraulic jars to develop additional downhole impulse type tensile (pulling) or compressional (pushing) loads.
Although illustrated as a fishing operation for a failure near the well bore surface, the invention includes operations on deeper well bore failures. Further, the specific shapes and sizes of the various components described above will change, depending on the size of the well, the depth of the fish, the shape of the fish, the type and number of lines, and other parameters that will occur to those of skill in the art.
The above description is given by way of example only. Other examples of the invention will occur to those reading the current document that are within the scope of the invention—whose scope is not intended to be limited by any statement or specific example given above. The scope of the patent is intended to be defined only by the claims that follow.
Number | Date | Country | |
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61229601 | Jul 2009 | US |
Number | Date | Country | |
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Parent | 12645070 | Dec 2009 | US |
Child | 13568910 | US |