This document relates to well fluid containment devices with safety mechanisms.
Mud cans are installed around a pipe joint to control and re-direct drilling fluid discharge from joint break out. One such product is the KELLY KAN™ made by Katch Kan Ltd. of Edmonton, Canada. A mud can is also described in PCT publication number WO2011020196.
Well fluid containment devices and methods are disclosed. A housing may be provided for positioning around a pipe or other tubular. A pipe gripping surface may be mounted to the housing.
A well fluid containment device is disclosed comprising: a housing formed of sections connected together, the housing having an interior wall defining a pipe joint passage; and a safety mechanism supported by the housing and having a pipe gripping surface that resists movement when contacted in a first axial direction and permits movement when contacted in a second axial direction opposed to the first direction.
A method of containing well fluids is also disclosed, the method comprising: mounting a housing around a portion of pipe, the portion containing a pipe joint, in which a safety mechanism on the housing grips the portion of pipe above the pipe joint; disconnecting the pipe joint to release well fluids; in which the safety mechanism joint resists movement when contacted in an upward axial direction by the released pressurized well fluids. The safety mechanism may also permit downward movement when contacted in a downward axial direction.
A well fluid containment device is disclosed comprising: a housing formed of sections connected together, the housing having an interior wall defining a pipe joint passage; and a safety mechanism supported by the housing and having a pipe gripping surface, which, when contacted with a first force in a first axial direction, resists movement with an opposing force that increases as the first force increases.
A well fluid containment device is disclosed comprising: a housing formed of sections connected together, the housing having an interior wall defining a pipe joint passage; and a pressure relief connector between the sections.
In various embodiments, there may be included any one or more of the following features: The pipe gripping surface deflects outward when contacted in the second axial direction. The safety mechanism comprises a collar disposed about the pipe joint passage and defining the pipe gripping surface. The safety mechanism comprises a shoulder that extends from the housing and defines the pipe gripping surface. The second axial direction is toward a first end of the housing, and the shoulder extends radially inwards and toward the first end, and terminates in the pipe gripping surface. The shoulder is separated into plural members, each plural member defining a respective pipe gripping surface. The plural members each have an arcuate shape. The plural members overlap one another. The second axial direction is toward a first end of the housing, and the plural members extend radially inwards and toward the first end, and terminate in respective pipe gripping surfaces. The plural members comprise plural arms circumferentially arranged about the interior wall. Each of the plural arms is angled toward the first end from an arm base to a respective pipe gripping surface. Each of the plural members is secured by a respective fastener. The shoulder has the general shape of an upside down funnel. The shoulder consists of rigid material. A pipe seal lining the interior wall at or near a top end of the housing. The safety mechanism is closer to the top end than the pipe seal. A portion of pipe is positioned in the pipe joint passage, the portion of pipe being gripped by the pipe gripping surface, the portion of pipe comprising a pipe joint. Each connector may be formed of parts, for example the parts that make up a latch, with a connector part positioned on one section and a connector part positioned on the other section. The sections are arcuate sections. The sections are connected by hinge. The housing comprises sections connected together, and mounting comprises closing and securing the sections together around the portion of pipe. The pipe is a kelly. When contacted with a first force in a first axial direction, the safety mechanism resists movement with an opposing force that increases as the first force increases. The gripping surface may include angled rigid elements to prevent upward movement of the device relative to the pipe. The housing has a top end and a base end, and the pressure relief connector is closer to the base end than the top end. The pressure relief connector is a first connector, the housing has a top end and a base end, and further comprising a second connector on the sections, the first connector being closer to the base end than the second connector. The connector comprises a latch.
These and other aspects of the device and method are set out in the claims, which are incorporated here by reference.
Embodiments will now be described with reference to the figures, in which like reference characters denote like elements, by way of example, and in which:
Immaterial modifications may be made to the embodiments described here without departing from what is covered by the claims.
During the drilling of a well, drilling fluid is pumped down a hollow drill string and into or out of a drill bit at the end of the drill string. The drill string comprises a plurality of joined sections of pipe. The drilling fluid is pumped down the drill string using a device known as a kelly. The kelly is attached to the top of the drill string. The kelly is configured to allow the drill string to rotate when drilling the well while the hose remains generally stationary.
The kelly is often a section of pipe with a polygonal (three-, four-, six-, or eight-sided for example), splined or other non-circular outer profile. The kelly passes through a matching kelly (mating) bushing and rotary table in a kelly drive system. The bushing is rotated via the rotary table and thus the pipe and the attached drill string turn while the kelly is free to slide vertically in the bushing as the bit digs the well deeper. When drilling, the drill bit is attached at the end of the drill string and thus the kelly drive provides the means to turn the bit, assuming that a downhole motor is not being used.
Together the kelly and kelly bushing are referred to as a kelly drive. The upper end of the kelly may be screwed into the swivel, using for example a left-hand thread to preclude loosening from the right-hand torque applied below. The kelly may be longer than the drill pipe segments, thus leaving a portion of newly drilled hole open below the bit after a new length of pipe has been added and the drill string has been lowered until the kelly bushing engages again in the rotary table.
The kelly is a connected to a source of pressurized drilling fluid via a hose, known as a kelly hose. Thus, pressurized drilling fluid is pumped through the kelly and into the drill string during drilling operations. The drilling fluid serves to carry cuttings produced by the drill bit to the surface in the space between the drill string and the walls of the well hole being drilled. This space is often referred to as the annulus. The drilling fluid also creates a hydrostatic pressure in the annulus that restricts produced substances from blowing out of the well.
The kelly hose may be a flexible, high-pressure hose connected from a standpipe to a gooseneck pipe on a swivel above the kelly. The kelly hose allows the free vertical movement of the kelly while facilitating the flow of the drilling fluid down the drill string.
The process of removing the drill string from the well may comprise raising the drill string out of the well and disconnecting one or more sections of joined pipe from the drill string. This and other drill string removal processes are often referred to as tripping out. Before the pipe sections are removed, the kelly is removed from the drill string. A kelly and its associated hose may contain twenty or more gallons of drilling fluid under pressure. Each section of pipe being tripped out may also contain drilling fluid inside. When the kelly or a pipe section is disconnected from the drill string, the drilling fluid in the kelly or the pipe section may spill out uncontrollably over the drilling rig floor and the personnel drilling the well. Such fluid release thus creates a potentially unsafe and hazardous environment for personnel to work in.
Referring to
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In some cases, when the pipe gripping surface 24 is contacted with a first force in the first axial direction 26, the surface 24 resists movement with an opposing force that increases as the first force increases. Contact in first direction 26 occurs by an axial contact force applied to pipe gripping surface 24. In cases such as the one shown the safety mechanism is configured such that an increase in the axial contact force causes an increase in the normal force applied by surface 24 against pipe segment 30, and hence an increase in a maximum axial force of static friction opposing the axial contact force. Thus, the resistance to movement increases with increasing axial contact force.
Referring to
In the embodiment shown the mechanism 14 comprises twenty arcuate arms 34. An annular rim 38 surrounds and supports the arms 34 within an inner circumferential groove 40. Each arm 34 may be secured to the interior wall 17 or rim 38 using a respective fastener or fasteners 42. The fasteners 42, which may be safety locking pins as shown, permit quick replacement of selective ones of the arms 34 if necessary for example due to different sizing or damage. The fasteners 42 may fit within respective axial holes 44 within rim 38. Safety locking pins may be oversized for holes 44 in order to secure the pins (fasteners) 42 by friction.
The plural arms 34 may each have an arcuate shape as shown, for example when viewed along the pipe axis 31. The plural arms may overlap one another, for example as shown. Each arm 34 shown has a rim edge 46, side edges 48, an inner edge defining the pipe gripping surface 24, a top face 56 and a bottom face 58. When in the closed position shown, each side edge 48 may overlap with an adjacent side edge 48 of one or more neighboring arms 34. Referring to
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The arms 34 may have a generally planar cross sectional profile defined in a plane or series of planes defined along and parallel to the pipe axis 31 as shown. In
The combination of angled arms 34 and gripping surfaces 24 is one way to achieve increased gripping force and movement restriction upon pipe gripping surface 24 being contacted in a first axial direction 26. For example, when housing 12 is pushed upwards, gripping surfaces 24 are torqued downwards to compress arms 34 and increase the gripping force of surfaces 24 on pipe section 30.
In some cases safety mechanism 14 permits movement when pipe gripping surface 24 is contacted in second axial direction 28. Pipe gripping surfaces 24 may thus function as a one way valve for a portion of pipe 19 to move down but not up relative to device 10. For example, the pipe gripping surface 24 may be configured to deflect outward when contacted in the second axial direction 28. Angled arms 34 are one way to achieve such an objective, provided that arms 34 or a portion of each arm 34 is able to pivot, even to a limited degree relative to housing 12. In the example shown, each arm 34 is made of rigid material, and minor tolerances within inner circumferential groove 40 permits limited pivoting of arm 34 when under a force in the second axial direction 28. Thus, if housing 12 is pushed downwards relative to pipe segment 30, arms 34 experience an axial contact force in second axial direction 28, and would thus pivot upwards to reduce the gripping force of gripping surfaces 24 upon pipe segment 30, thus permitting relative movement between pipe segment 30 and surfaces 24.
In some cases arm 34 may itself be resilient, to permit limited pivoting along an arm length 62, while retaining sufficient rigidity to avoid crumpling when under a load in the first axial direction 26. Each arm 34 may consist of rigid material. Other ways of achieving such objectives may be used. The combination of arms 34 arranged as a collar 36 about pipe axis 31 provides a shoulder 32 with the general shape of an upside down funnel. The overlapping edges 48 may ensure a fluid seal or at least an axial line-of-sight fluid block even under deflection when arms 34 are contacted in the second axial direction 28. Arms 34 may comprise suitable material, for example one or more of metal, plastic, polypropylene, carbon fiber, fiber glass, and wood. Other materials may be used.
Thus, in the example shown the safety mechanism 14 acts as a grapple. When contacted in one direction, the grapple deflects outward to permit the pipe to pass. When contacted in the other direction, the grapple deflects or bites inward to restrain the pipe.
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Safety mechanism 14 may function as a fluid seal. Referring to
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Another example of a connector is a pressure relief connector, which in
Under ambient pressures while secured in a closed position, and under latching tensions while closing in the case of a tension latch, the connector may hold the sections 16 together in a relatively unstretched state. Under excess pressures, such as those experienced during breakout of a pipe connection with fluids pressurized above average pressures, the fluid pressure from the pipe breakout may push laterally against sections 16, surpassing a predetermined stretch pressure threshold for above-nominal-stretching thus causing the connector 23 to stretch. Stretching causes limited opening of the housing 12, such as the base end 27 of the housing 12. The limited expansion provides a larger volume in housing 12 to contain fluids, and if using an open-ended base end 27, a larger cross sectional area to permit drainage of a relatively greater flow of fluids at a relatively reduced pressure than if no pressure relief connector were used. The expansion occurs without disconnecting or opening the connector 23, which may be a lock. In one case only connector 23 is a pressure relief connector, with connector 25 being a regular rigid connector, thus permitting stretching at base end 27 only of housing 12. The connector 23 may be closer to the base end 27 than top end 52 of housing 12.
In some cases a safety mechanism such as a rigid backup connector may be used to prevent stretching beyond a predetermined degree. For example, a chain or rigid wire (not shown) may be connected between parts 76 and 72 and provided with slack under normal pressures to permit stretching of connector 23 under acceptable pressures above the predetermined threshold required to stretch the connector 23. However, under pressures at or above a predetermined danger threshold, the backup connector may be become taut thus preventing over stretching and breakage of the connector 23.
Referring to
In a next stage the pipe joint 21 may be disconnected to release well fluids, such as drilling fluids. The fluids may or may not be pressurized above hydrostatic. Because of the excess pressurization, or merely the hydrostatic pressure of the fluid in the pipe segment 30 on itself, disconnection or breaking of the joint 21 releases fluids along lateral direction lines 88. When the fluid encounters the interior wall 17, some fluid may be redirected upwards along direction lines 90. Fluid travelling along direction lines 90 may impart an upward force on housing 12, thus exposing pipe gripping surfaces 24 to an opposing contact force in a downward or first axial direction 26, leading to increase pipe gripping and resistance to upwards movement of housing 12. The housing 12 thus is able to receive a high volume of fluids from the static pressure released when breaking the pipe connection 21, while maintaining a protective position over pipe joint 21 to prevent exposure to users of lateral streams of pressurized well fluids. Fluid drains downward and out of the device 10 by an appropriate method, such as through open end 54 through the rotary table and slips (not shown). In other cases fluid drains out of device 10 through an outlet such as a lateral drain outlet (not shown).
Arm angling may be achieved by placing the arms 34 in a diagonal or slanted position relative to the pipe portion 19. In some cases the profile of one or more of faces 56 and 58 may not be diagonal but may still have a sufficient rise to achieve a gripping function, for example if a variable angle, parabolic, segmented, or other shape is used. Part of each member 34 may pivot relative to the part of the member 34 that defines the pipe gripping surface 24. The pipe gripping surface 24 may be textured for gripping, for example if a sharkskin texture is used. Surface 24 may be defined by a pad (not shown) of material at the end of each arm 34, such pad composed of material with a sufficiently high coefficient of static friction to achieve gripping.
Plural members or arms 34 may be arranged in a non-collar embodiment, for example, if two or more arms 34 are radially staggered about the pipe axis 31, with radial spaces in between the arms 34, and provide opposing gripping forces normal to the pipe segment 30. Each arm 34 need not be diametrically opposed to a second arm on the other side of the pipe segment 30, for example if three arms were spaced at one hundred and twenty degree intervals about the pipe axis 31. Each of the plural members or arms 34 may be C-shaped pads. Housing 12 may have a non-cylindrical shape, for example if housing 12 forms a hollow rectangular box, a coffin shape, or other suitable shapes. Arms 34 may define an angle 61 of less than forty five, and in some cases less than thirty degrees with respect to plane 60.
Stated functions may be achieved by one or more of structuring or positioning the safety mechanism 14 or components of the safety mechanism 14. Pipe gripping surfaces 24 may terminate members or arms 34. Members or arms 34 may be anchored to an exterior of housing 12 in some cases (not shown). Circumferential arrangement of members or arms 34 may include radial gaps between members or arms 34. Resistance to movement includes prevention of movement. Teaching discussed with respect to plural arms 34 in this document is applicable to shoulders or plural members unless context dictates otherwise. Relative language such as up, down, upward, downward, top, bottom, and lateral are relative terms and not intended to be limited to definitions tied to the position of the surface of the earth. Gripping is distinct from the function achieved by a pipe wiper, which permits the pipe to slide through the wiper with nominal or no resistance to movement. Device 10 may be used on other tubulars, not just kelly tubulars. The connector in some cases comprises a hinge, or a part of a hinge.
In the claims, the word “comprising” is used in its inclusive sense and does not exclude other elements being present. The indefinite articles “a” and “an” before a claim feature do not exclude more than one of the feature being present. Each one of the individual features described here may be used in one or more embodiments and is not, by virtue only of being described here, to be construed as essential to all embodiments as defined by the claims.
Number | Date | Country | |
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62093941 | Dec 2014 | US |