Not Applicable
Not Applicable.
This disclosure relates to the field of wellbore intervention tools. More particularly, the disclosure relates to well intervention tools and methods used to, among other things, clear parts of a well of lines, conduits, cables and tubes. Clearing may be used for plugging and abandonment, for recovery for reuse of well construction positions (“slots”) on a marine or other well template and cable or small tube recovery (“fishing”) operations.
Plugging and abandonment of subsurface wells used for extraction of hydrocarbons are undertaken when the wells no longer produce economically useful amounts of hydrocarbons. Plugging and abandoning requires ensuring hydraulic integrity of the wellbore, in particular, tubular strings such as casing and tubing, such that fluid leakage out of the well or into susceptible subsurface formations is avoided. Once hydraulic integrity is proven in a well, certain equipment at the surface end of the well, e.g., a valve assembly (“Christmas tree”), and associated pressure control devices (“blowout preventers”) may be removed from the well for reconditioning and reuse, or for salvage. The value of such equipment may be considerable, and as a result there is economic incentive to be able to plug and abandon wells in a manner that enables safe removal of such equipment.
It happens from time to time that hydraulic integrity of a well cannot be established because a tubular string in the well, e.g., production tubing (nested within the well casing) has failed such as by become axially separated, for example, when corrosion stress cracking causes tubing failure at one or more threaded connections in a “string” of jointed (segments engaged end to end by threads) tubing. Operations to establish hydraulic integrity in such circumstances, such as providing an inflatable seal (plug) through the upper end of the severed tubular string may not be useful by reason of lines, tubes, conduits or cables being disposed in an annular space between the tubing and the casing.
The parted tubing 14, leaving the space shown by reference numeral A could, in the absence of lines or tubes, be sealed using a through tubing plug such as an inflatable plug, thus establishing hydraulic integrity within the well 10. However, the presence of the hydraulic line 16 makes impossible the use of such plug. While conventional well intervention procedures using a workover rig, coiled tubing unit or similar device are available to enable removing the upper portion 14B of the tubing 14 and subsequent sealing of the casing 24, such procedures can be expensive, time consuming and can expose personnel to risk of unintended discharge of fluid under pressure from the well (“blowout”) when the intervention procedure takes place.
Other well conditions requiring specific intervention include a cable, such as wire rope or wound-armor electrical cable that has become partially unwound and may need to be removed from the well. Unwinding of a wire rope or cable in a well may result in development of an enlarged feature called a “birdcage”, having an irregular diameter, and/or separated-strand faults in the wire rope or cable. Capture and retrieval of a wire rope or cable having birdcage features using conventional cable retrieval (“fishing”) tools and methods is ordinarily difficult and failure prone.
What is needed is an apparatus to enable through-tubing intervention to retrieve and sever lines and tubes disposed in the annular space, wherein such tools may be conveyed through the severed tubular string without the need to remove the severed tubular string. What is also needed is a wellbore intervention tool that can improve results of cable fishing operations.
One aspect of the present disclosure is a method for locating and retrieving a line, tube or conduit disposed in a well. A method according to this aspect includes moving an intervention tool into a part of the well wherein the line, tube or conduit is accessible to the tool when the tool is conveyed into the well from within a first tubular string. A first gripper arm is rotated in a first direction around an inner circumference of the first tubular string by operating a first motor in the tool until the first gripper arm contacts the line, tube or conduit A second gripper arm is rotated in a second direction opposed to the first direction around the inner circumference until the second gripper arm contacts the line, tube or conduit by operating the first motor in a same direction as for rotating the first gripper arm. The first gripper arm and the second gripped arm are retracted to move the line, tube or conduit toward the intervention tool.
In some embodiments, a cutting wheel in the first intervention tool is operated to sever the line, tube or conduit when the line, tube or conduit is retracted against the intervention tool.
In some embodiments, the cutting wheel is rotated by a second motor in the intervention tool.
In some embodiments, the rotating the second gripper arm comprises continuing to apply rotational motion to the first gripper arm after the first gripper arm contacts the line, tube or conduit, wherein the intervention tool rotates in a direction opposed to the applied rotational motion.
In some embodiments, prior to rotating the first gripper arm, the first gripper arm is retracted against the intervention tool, and operating the first motor initially causes extension of the first gripper arm.
In some embodiments, prior to rotating the second gripper arm, the second gripper arm is retracted against the intervention tool, and rotating the second gripper arm after the first gripper arm contacts the line, tube or conduit initially causes extension of the second gripper arm.
A well intervention tool according to another aspect of the present disclosure includes a tool mandrel having an axis. At least two hook-shaped gripper arms are pivotally coupled to the tool mandrel to enable lateral extension from the tool mandrel when the arms are rotated. A first motor is disposed in the tool mandrel and is rotationally coupled so that a pivot for one of the at least two arms is rotatable about the axis. A first gear ring is rotatable about the axis and is rotationally coupled to the one of the at least two arms by gear teeth. A second gear ring is rotatable about the axis and is rotationally coupled to another one of the at least two arms by gear teeth. A clutch having a predetermined slip torque rotationally couples the first gear ring and the second gear ring.
Some embodiments further comprise a second motor disposed in the tool mandrel and is rotatably coupled to a cutting wheel, the cutting wheel disposed at least partially in the tool mandrel. In some embodiments, the clutch comprises a disk clutch.
Some embodiments further comprise a swivel connecting the tool mandrel to a conveyance.
In some embodiments, the conveyance comprises one of an electrical cable, a slickline, a coiled tubing or a jointed tubing.
In some embodiments, a pivot on which another of the at least two gripper arms is mounted is in a rotationally fixed position with reference to the tool mandrel.
Other aspects and possible advantages will be apparent from the description and claims that follow.
An example embodiment of a well intervention tool (hereinafter the “tool”) is shown in oblique view in
The mandrel 202 may comprise an upper mandrel 203, in which may be disposed one or more components to operate certain devices on the tool 200 to be explained further below with reference to
A lower limit detector 212 may extend from the lower mandrel 204, e.g., by spring pressure, so as to provide indication when the tool 200 has exited the upper portion (see 14B in
The tool 200 is shown in
An upper limit detector 214 may extend from the upper mandrel 203 to indicate when the tool 200 has reached or started to enter the upper portion (14B in
The general principle of operation of elements in the tool that locate and grip an external line may be operated by a single motor, e.g., a rotary motor such as an electric motor, using the principle of the differential, and in some instances a limited slip differential. A single rotational input may drive two separate rotating elements, e.g., gripper arms, in opposed relative directions until one rotating element is stopped from further rotation by a limit, barrier or obstruction. When the one element is thus stopped from rotation, continued rotation of the motor through suitable linkage and/or gearing causes the other rotating element to continue to rotate in the opposed direction relative to the stopped rotating element. The rotating elements, e.g., gripper arms may be radially extended such that a hook-like feature on each such gripper arm is ultimately caused to contact the external line. Hook features on the gripper arms are thus caused to surround the external line and subsequently draw it toward the tool housing for cutting by, e.g., a rotary cutting wheel.
In some embodiments, a single motor may drive relative motion between the two gripper arms by placing the motor in one of the gripper arms, and driving the other gripper arm. A different configuration may be to have two gripper arms placed rotatably around a third member, where the third member has a drive motor to rotate the two gripper arms to contra-rotate relative to each other and independent of the position of the third member by the use of a differential driving the two gripper arms. Each gripper arm may be driven by one of the two outputs from the differential. The differential may also have limited slip features.
The present example embodiment of using a tool as described herein to locate and retrieve an external line is explained with reference to a line, tube, cable or conduit that is disposed in an annular space between nested well tubular strings, specifically where the inner string of the nested tubular strings may be severed or separated to expose the annular space to a tool moved into the well from within the inner tubular string. However, the scope of the present disclosure is not limited to use of the described intervention tool in such circumstances. An intervention tool according to the present disclosure may be used to locate and retrieve any form of line, tube, conduit or cable disposed in a well where such line is disposed within a bore in the well that may be circumferentially traversed by gripper arms on the intervention tool. As explained in the Background section herein, a non-limiting example of such line in a well comprises a cable or wire rope that has become partially unwound, and/or may be frayed and therefore needs to be removed from the well. Unwinding and/or fraying of a wire rope or cable in a well may result in development of a “birdcage”, or irregular diameter, separated-strand fault in the wire rope or cable. Capture and retrieval of birdcage features using conventional cable retrieval (“fishing”) tools and techniques is ordinarily difficult and failure prone, and may be substantially facilitated using an intervention tool according to the present disclosure.
Having explained the general principle of a tool according to the present disclosure, the example embodiment herein intended to perform the above-described functions will now be explained beginning with reference to
A lower gear ring 305 may be rotatably disposed on the mandrel extension 202A longitudinally adjacent to the upper gear ring 303 and may have gear teeth 305B similar in structure to the gear teeth 303A on the upper gear ring 303. A friction disk, disk pack or other form of clutch 306 may be disposed longitudinally between the upper gear ring 303 and the lower gear ring 305, such that rotation imparted to the lower gear ring 305, explained further below, will be imparted to the upper gear ring 303 until a predetermined torque is reached, after which the upper gear ring 303 may rotate with reference to the lower gear ring 305. A biasing device such as a spring (explained further below) may exert axial thrust to cause the lower gear ring 305 to compress the clutch 306 against the upper gear ring 303 to provide the foregoing torque transmitting feature.
A lower gripping arm 304 may be pivotally coupled to the gripper arm base (not shown in
The foregoing components are also shown in cross-sectional view in
In operation, once the tool (200 in
Rotation of the gripper arm base (206 in
When further rotation of the lower gripping arm 304 about the pivot 304A is stopped by the lower gripping arm 304 reaching such external limit (e.g., the casing 24), the lower gripping arm 304 is prevented from further rotation about the lower gripping arm pivot 304A. Further rotation of the gripper arm base (206 in
When the upper gripping arm 302 is fully radially extended, e.g., into contact with the limit (e.g., casing 24 in
After both the upper gripping arm 302 and the lower gripping arm 304 have contacted the external line 16, continued rotation of the gripper arm base 206 in the same direction causes the following actions to take place. The clutch 306 limit torque will be reached and will then slip. When the clutch 306 slips, each gear-ring 303, 305 will follow the rotation of respective pivot 302A, 304A. That is, the lower gripping arm pivot 304A will rotate along with the gripper arm base 206 relative to the tool axis, and the upper gripping arm pivot 302A will be rotationally fixed with reference to the tool mandrel 203. Thus, the upper gripping arm 302 is rotated in the opposed direction with reference to the lower gripping arm 304 about toll axis. The gripping arms 302, 304 will then be retracted to their parked positions while they continue to overcome the clutch slipping torque, and force the corresponding gear rings 303, 305 to counter-rotate. The two pivots 302A, 304A at such time act in the manner of a crank, and pull the respective gripping arm 302, 304 laterally inward toward the tool mandrel 203 because the gripping arms 302, 304 cannot continue to sweep the casing (24 in
To improve functionality of the intervention tool 10, in some embodiments, one or more sensors may be included to indicate when the external line 16 has been contacted by the lower gripping arm 304 and the upper gripping arm 302. For example, a motor current sensor may make measurements corresponding to the torque generated by the motor (
In preparing a well for insertion of a plug into the space (A in
An upper chamber 602, “upper” again being only with reference to the drawing and not to a required position of the chamber, may contain a second motor 506, which may be an electric motor. Rotary output of the second motor may be coupled through a magnetic clutch 510 to ultimately drive the cutting wheel 508. The magnetic clutch 510 may make more practical completely pressure sealing the upper chamber 602 without the need to any form of rotary seal. Such arrangement may make practical the use of a high speed motor, e.g., 10,000 RPM to drive the cutting wheel 508.
A well intervention tool according to the present disclosure may enable cutting external lines, tubes, conduits and cables ordinarily disposed in an annular space between nested tubular strings in a well, where a space is opened by reason of separation of an inner nested string. Such cutting may be performed advantageously without the need to anchor the tool in the well, and without the need to detect the orientation or position of the external lines, tubes, conduits and cables. Further, operation of gripping and retrieving features on the tool may be performed with only one motor. Still further, operation of a cutting wheel on the tool, and related operation of the gripping and retrieving features on the tool enables locating and cutting such lines, cables, conduits and tubes without the need to any mechanism to extend the cutting device, e.g., the wheel, laterally from the main housing of the tool. The foregoing capabilities substantially simplify the design of the intervention tool, may increase reliability and reduce required maintenance costs.
In light of the principles and example embodiments described and illustrated herein, it will be recognized that the example embodiments can be modified in arrangement and detail without departing from such principles. The foregoing discussion has focused on specific embodiments, but other configurations are also contemplated. In particular, even though expressions such as in “an embodiment,” or the like are used herein, these phrases are meant to generally reference embodiment possibilities, and are not intended to limit the disclosure to particular embodiment configurations. As used herein, these terms may reference the same or different embodiments that are combinable into other embodiments. As a rule, any embodiment referenced herein is freely combinable with any one or more of the other embodiments referenced herein, and any number of features of different embodiments are combinable with one another, unless indicated otherwise. Although only a few examples have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible within the scope of the described examples. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims.
Continuation of International Application No. PCT/IB2023/051624 filed on Feb. 22, 2023. Priority is claimed from U.S. Provisional application Ser. No. 63/312,485 filed on Feb. 22, 2022.
Number | Date | Country | |
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63312485 | Feb 2022 | US |
Number | Date | Country | |
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Parent | PCT/IB2023/051624 | Feb 2023 | WO |
Child | 18811769 | US |