This application is the U.S. national stage application of International Application PCT/NO2019/050053, filed Mar. 6, 2019, which international application was published on Sep. 12, 2019, as International Publication WO 2019/172779 in the English language. The International Application claims priority of Norwegian Patent Application No. 20180331, filed Mar. 6, 2018. The international application and Norwegian application are both incorporated herein by reference, in entirety.
The present invention relates in particular to well operations, such as for deploying and retrieving wellbore assemblies on flexible elongate members for performing well intervention work in wells.
Flexible elongate members are commonly used in the oil and gas production and exploration industry to facilitate accessing and performing work in wells. In order to perform intervention work in a well, a wellbore assembly comprising tools, e.g. a tool string, for performing the work may be fitted to the flexible elongate member. The type of flexible elongate member to be used can depend on requirements and the wellbore assembly to be deployed. The flexible elongate member can for example be one of the following: a wireline; a slickline; a rod or a cable, e.g. a tubular rod or cable, of for example synthetic fibre, metal(s), plastics, or composite material; a hose; an e-line cable; or coiled tubing; and may be spooled in or out from a drum in use. Wellbore assemblies for light well intervention work are often implemented on wirelines.
Recent advances have seen wireline-based light well intervention services on subsea completed oil and gas wells being regularly carried out from mono-hull light intervention vessels. In conducting such activity, the vessel is dynamically positioned over the wellhead and a subsea well access system is deployed from the vessel and connected to the subsea well. Following the deployment of the well access system, the tool string is prepared and deployed on the wireline through the water column, through the well access system, and into the well. Often, the work needed on the well means multiple wireline runs are needed, which can be time consuming, costly and/or inefficient.
There exists a need for more efficient solutions in the provision and deployment of well assemblies such as on wireline-based services, e.g. in the provision of light well intervention services.
According to a first aspect of the invention, there is provided a method of performing work, e.g. intervention work, in a subsea well, the method comprising the steps of: (a) providing a vessel; (b) suspending a wellbore assembly, e.g. a tool string, on a first flexible elongate member from the vessel, using the wellbore assembly to perform work in the well; (c) suspending a wellbore assembly, e.g. a tool string, on a second flexible elongate member from the vessel; (d) removing the wellbore assembly on the first flexible elongate member from the well; (e) after step d, inserting the wellbore assembly on the second flexible elongate member into the well; and (f) using the inserted wellbore assembly in the well to perform further work.
The vessel is preferably a light well intervention vessel, e.g. of mono-hull type. The vessel is preferably equipped with a dynamic positioning system.
The tool string being removed on the first flexible elongate member typically passes the tool string in standby on the second flexible elongate member, upon performing either or both of steps (d) and (e).
Either of the first and second flexible elongate members may comprise a flexible elongate member as described anywhere herein, for example a wireline or similar. The wellbore assembly, on either or both of the first and second flexible elongate members, may comprise a tool string. The wellbore assembly, on either or both of the first and second flexible elongate members, may be a bottom hole assembly.
The method, e.g. step c may typically include locating the suspended assembly on the second flexible elongate member in the sea. The wellbore assembly on the second flexible elongate member may be located in the sea during a period of time. In this period of time, the wellbore assembly on the first flexible elongate member may be: used in the well; used in an access system of the well; located in the sea but obstructing or restricting access to the well; or inserted into the well or the access system. Thus, the wellbore assembly on the second flexible elongate member may be on standby in the sea, near the well, ready for insertion into the well as soon as possible.
The method may further comprise a step of retrieving the removed wellbore assembly from the well on the first flexible elongate member toward surface. Step e may comprise inserting the wellbore assembly on the second flexible elongate member into the well, or into an access system on the well, or using the wellbore assembly on the second flexible elongate member in the well in the period of retrieving or during which the wellbore assembly is retrieved on the first flexible elongate member. The retrieval may be performed by spooling in the first flexible elongate member.
Step e may comprise, and/or the method may include, inserting the wellbore assembly on the second flexible elongate member into the well or into an access system on the well (i) before the removed wellbore assembly on the first flexible elongate member has arrived at or near the vessel, (ii) before the removed wellbore assembly on the first flexible elongate member is received in a moon pool of the vessel, and/or (iii) before the removed wellbore assembly on the first flexible elongate member obtains a position in the sea upon retrieval that is nearer the vessel than the well, nearer the vessel than the access system on the well, or nearer the vessel than the seabed.
The wellbore assemblies can be respectively suspended on the first and second flexible elongate members at a common time or during a common period of time. The wellbore assembly on the first flexible elongate member may be removed in step d so as to allow the wellbore assembly on the second flexible elongate member to access the well.
The wellbore assembly on the second flexible elongate member may be located in the sea at a time or during a period of time (i) before the wellbore assembly on the first flexible member has been removed from the well, (ii) before the wellbore assembly on the first flexible member has been removed from an access system on the well, (iii) before retrieving the vessel the wellbore assembly on the first flexible elongate member has been retrieved to the vessel, and/or (iv) before the wellbore assembly on the first flexible elongate member has been pulled toward surface and obtained clearance sufficient to allow the wellbore assembly on the second flexible elongate member to be positioned in the sea for access to the well or the access system on the well.
Step c may be performed such that the suspended assembly on the second flexible elongate member may be located in the sea at a time the well or an access system on the well may be occupied or obstructed by the suspended wellbore assembly on the first flexible elongate member.
The wellbore assembly on the second flexible elongate member may typically be inserted into an entrance of the subsea well before recovering the wellbore assembly on the first flexible elongate member to the surface and/or bringing it onboard the vessel.
The method may include providing the subsea well with a subsea well access system.
The well access system may typically comprise an upper end which may be located subsea, wherein the wellbore assembly on the second flexible elongate member may be inserted into the well through the upper end of the access system. The well access system may comprise a lubricator, and the method may further comprise inserting the wellbore assembly on the second wireline into the lubricator.
The method may further comprise using an underwater manipulator to urge the second flexible elongate member laterally to help to align the wellbore assembly on the second flexible elongate member with an entrance for accessing the well, e.g. the underwater entrance to the access system which may be provided on the well.
The method may further comprise deploying or recovered the wellbore assemblies on the respective first and second flexible elongate members into the water through at least one moon pool of the vessel. In the case of deploying or recovering wellbore assemblies through at least one moon pool, the wellbore assembly on the first wireline may be deployed or recovered through a first moon pool of the vessel, and the wellbore assembly on the second flexible elongate member may be deployed or recovered through a second moon pool of the vessel. Alternatively, the wellbore assembly on the first flexible elongate member may be deployed or recovered through a first region of water of the moon pool, and the wellbore assembly on the second flexible elongate member may be deployed or recovered through a second region of water of the moon pool. The first and second regions of water of the moon pool may comprise opposite side regions or respective corner portions of the moon pool.
The well access system may comprise any one or more of: a lubricator configured to house a wellbore assembly, e.g. a tool string on the first or second flexible elongate member; a well control package; at least one valve operable for opening access between the lubricator and a wellbore of the well; pressurisation means for pressurising or depressurising an interior of the lubricator e.g. when housing the wellbore assembly; at least one blowout preventer.
The method may further include, prior to using the wellbore assembly on the first wireline to perform work, e.g. intervention work, providing the well with the well access system by suspending at least one part of the well access system on one of the first or second flexible elongate members, and using the flexible elongate member to position and arrange the part for connection to the well. The method may then further comprise suspending a wellbore assembly on the other of the first and second flexible elongate members in the sea, e.g. in a standby location near a subsea entrance of the well access system. The method may further comprise connecting the part of the well access system to the well, e.g. connecting the part to a valve tree of the well, the wellbore assembly being suspended in the sea, e.g. the standby location during a period in which connection of the part takes place. The method may further comprise deploying the part of the well access system through a moon pool of the vessel.
According to a second aspect of the invention, there is provided a method of deploying and retrieving wellbore assemblies, the method comprising: providing a vessel having independently operable first and second spool units; operating the first spool unit to spool in a first flexible elongate member to remove and retrieve a wellbore assembly from a well on an end of the first flexible elongate member; and operating the second spool unit to spool out a second flexible elongate member to deploy and insert a further wellbore assembly into the well on an end of the second flexible elongate member.
According to a third aspect of the invention, there is provided a method of performing an intervention or work programme for subsea wells, which comprises performing the method in accordance with the first or second aspects of the invention in any one or more of the wells in the programme to perform the work, e.g. intervention work. The method may include sailing the vessel between a first location to perform work, e.g. intervention work on one well and a second location to perform work, e.g. intervention work on another well.
According to a fourth aspect of the invention, there is provided apparatus for use in performing the method in accordance with any of the first to third aspects, the apparatus comprising first and second flexible elongate members each comprising an end to be connected to a wellbore assembly, e.g. tool string, and independently spoolable.
In this way, the apparatus may provide for dual operability, e.g. dual wireline operability, where first and second flexible elongate members may support and simultaneously suspend two wellbore assemblies from a supporting structure, e.g. frame. The frame may preferably be capable of supporting wellbore assemblies simultaneously suspended from the frame on the first and second wirelines. The apparatus can further comprise the first and second flexible elongate members for performing the work, e.g. intervention work.
The apparatus can further comprise at least one spool unit, e.g. winch. The spool unit can comprise a storage drum for storing a wound length of a flexible elongate member on the drum. The spool unit can be operable for spooling out or in be arranged for spooling out a length of wireline from the drum. The spool unit may be coupled to at least one motor arranged to drive the spool unit to spool the wireline in or out. The first and second flexible elongate members are coupled to the spool unit(s), e.g. winch(es), to be spoolable independently in or out from the spool unit(s), e.g. winch(es).
The apparatus may further comprise heave compensation means to maintain a position of the wellbore assemblies on an end of a spooled-out length of the first or second flexible elongate member. The apparatus may further comprise a frame. The heave compensation means may adapt a spooled-out length of the first and/or second flexible elongate member relative to the frame or the vessel for compensating for heave motion. Heave motion may comprise up/down movement imparted by sea, e.g. when the frame is on a vessel. The vessel on which the frame may be located, and/or spool unit(s) e.g. winch(es) may be provided, and/or the supports on the frame for the first and second flexible elongate members, may experience heave motion, such that the position of the frame, spool unit(s) e.g. winch(es), vessel hull, and/or supports may change spatially relative to the seabed. The heave compensation means may compensate for such changes, e.g. to maintain the position(s) of the wellbore assembly or assemblies.
According to a fifth aspect of the invention, there is provided apparatus for dual deployment and retrieval of wellbore assemblies, the apparatus comprising: first and second spool units; first and second flexible elongate members which are spoolable independently in or out on the first and second spool units respectively; a wellbore assembly to be deployed or retrieved on the first flexible elongate member; a wellbore assembly to be deployed or retrieved on the second flexible elongate member.
In at least one mode of dual operation, the first unit may be operative to spool in the first flexible wireline to remove and retrieve a wellbore assembly from a well on the first flexible elongate member and the second unit may be operative to spool out the second flexible wireline to deploy and insert a further wellbore assembly into the well on the second flexible elongate member.
According to a sixth aspect of the invention, there is provided a vessel, e.g. a light well intervention vessel, for use in a method according to any of the first to third aspects of the invention.
According to a seventh aspect of the invention, there is provided a vessel including the apparatus in accordance with the fourth or fifth aspect of the invention. The vessel preferably includes a tower, which may comprise a frame. The first and second flexible elongate members may be arranged to be supported in independent spooling relationship along the tower.
The light well intervention vessel may further comprise at least one moon pool through which both the first and second flexible elongate members can pass for suspending first and second wellbore assemblies on the first and second flexible elongate members in the water below the vessel.
The light well intervention vessel may further comprise a first moon pool through which the first flexible elongate member can pass and a second moon pool through which the second flexible elongate member can pass, for suspending first and second wellbore assemblies on the first and second flexible elongate members in the water simultaneously below the vessel. The first and second moon pools may be arranged transversely apart in the hull of the vessel.
Any of the first to the seventh aspects of the invention may have one or more further features as set out in relation to any other of the aspects, wherever such features are disclosed herein.
Various embodiments of the invention are advantageous as apparent from throughout the present specification. In particular, the time needed to perform intervention work in subsea wells can be reduced through operations using dual wireline capabilities.
There will now be described, by way of example only, the above and other aspects of the invention with reference to the accompanying drawings, in which:
With reference to
An intervention vessel 10 on a surface 2 of the sea 3 is arranged to serve a subsea well 100 at the seabed 4 on which the intervention work is to be performed. The well 100 has a Christmas tree (XT) 110 for communicating fluid in or out of the well during oil and gas production operations. The well 100 also has a well control package (WCP) 120 for controlling the well. The well control package includes for instance a blowout preventer and/or one or more valves for containing high pressure fluid in the wellbore well.
Initially, see
The well access system 130 is connected onto an upper end of the well control package 120. In this example, the well access system 130 is deployed on an end of a heavy lift wire 40 from the vessel 10. The heavy lift wire 40 is passed over a heavy lift sheave 44 on a handling tower 70 of the vessel 10. The well access system 130 includes a lubricator 132 with upper and lower valves 134, 136 which are operable to open or close a chamber inside the lubricator 132 for allowing an intervention tool string inside the chamber to exit and be lowered into the wellbore of the well beneath the seabed 4.
As can also be seen in
After providing the well with the well access system, barrier tests of the well and the well access system 130 are performed for ensuring pressure integrity and compliance. A first wireline run can then be performed, see
The bottom hole assembly 20 is used in the well 100 to perform intervention work. The well 100 is occupied through the running of the bottom hole assembly 20 and first wireline 22 into the well 100. Another, second tool string, in the form of a bottom hole assembly 30 is prepared on the vessel and is deployed on a second wireline 32, see
After performing the work in the well 100, the bottom hole assembly 20 is pulled out of the well on the first wireline 22, see
The bottom hole assembly 30 is for example equipped with different tools to the bottom hole assembly 20. The ratings of the first and second wirelines 22, 32 can be different in such an example to accommodate different weight or other characteristic of the tools.
By way of the dual wireline system with first and second wirelines 22, 32 that are independently operable, the bottom hole assembles 20, 30 can be suspended from the vessel simultaneously and one can be prepared and positioned near the well while the other occupies the well in an intervention operation. This can save significant amounts of time in the performance of intervention. Time spent on performing work in the well can be maximised. The cost reductions offered can allow wells to be serviced that otherwise may be disregarded as candidates, allowing well operators to bring wells into operation and increase production which otherwise may not have been possible. The service provided by the present technique can therefore increase cost efficiency. Furthermore, by having dedicated wirelines for the respective bottom hole assemblies 20, 30 can allow the wirelines and bottom hole assemblies to be prepared and adapted for deployment on an individual basis. The wirelines may be selected for specific requirements of the tool strings to be deployed. Preparation and deployment on individual basis and in separate procedures can simplify process and testing before deployment, allow intervention work to commence sooner, and gives flexibility in sequencing of procedure (e.g. by preparing and deploying the second tool string later). Personnel teams can work and prepare one of the tool strings/wirelines at a time and/or work in parallel. Resources and expertise in the personnel teams may be deployed more effectively, whilst still allowing the second bottom hole assembly 30 to quickly replace the first bottom hole assembly 20 in the well.
With reference additionally to
The well intervention vessel 10 is further provided with two further dedicated wireline moon pools 27, 37 for deployment respectively of the tool strings 20, 30 on wirelines 22, 32 through the moon pools 27, 37 into the sea below the vessel. The moon pools 27, 37 facilitate organisation of the wirelines and tool strings on spaced apart trajectories when both tool strings are deployed and suspended in the water, as can be appreciated additionally with reference now to
Deck hatches 17a, 17b in the main deck 10 provide openings to the moon pools 27, 37. These allow the tool strings 20, 30 on wirelines 22, 32 to pass through the openings, through the moon pool and into the sea for deployment, and vice versa during retrieval. The hatches 17a, 17b are spaced away from the heavy lift area 14. The hatches 17a, 17b are arranged on the side of the tower facing bow-ward, although in other examples the moon pools 27, 37 could be arranged stern-side of the tower.
The vessel 10 has designated preparation areas 18a, 18b to prepare the tool strings for deployment, these areas 18a, 18b also separate from the heavy lift area 14 and arranged in this case on respective sides of the main deck 13 of the vessel. This arrangement of the preparation areas 18a, 18b allows the wirelines and tool strings to be prepared by personnel in the areas 18a, 18b whilst heavy lifting and handling, e.g. in particular the lowering and deployment of the umbilical 50 and the well access system 130 (see
In
The tool strings 20, 30 are arranged and typically assembled in respective supports in this example in the form of elongate channels 19a, 19b, proximal ends of which are pivotably connected to the deck 13 by hinges 16a, 16b. The tool strings 20, 30 in the support channels can then be rotated about a horizontal axis from the substantially horizontal preparation position of
The tool strings 20, 30 on first and second wirelines 22, 32 are both suspended from the vessel in the sea in
The vessel 10 is provided with a dual wireline handling and compensation system generally depicted in
The vessel 10 also has dynamic positioning system, which can allow the vessel 10 to stay on station and serve the well appropriately for performing intervention work. This allows it to keep in position and maintain the desired heading relative to the subsea well with high accuracy, without seabed anchoring. The vessel is therefore versatile, suitable for accurate positioning to serve deep water wells, and can be readily moved to other well sites, e.g. to complete a programme of intervention on multiple wells in an efficient and cost-effective manner. The vessel position may also be adjusted slightly between steps of the intervention process to facilitate aligning the wirelines 20, 30, heavy lift wire 40, or umbilical 50 laterally with respect to the well for assisting their deployment in or installation on the subsea well.
For reference,
The intervention vessel 10 in this example is a lengthened well server vessel, such as M/V Island Well Server lengthened between the Modular Handling Tower (MHT) and the vessel superstructure, at existing frame 82/83 with 24.7 meters (38 frames). The two dedicated wireline moon pools 27, 37 are part of the lengthened section. This lengthened section provides a further main deck area and an A-deck dedicated for wireline operations.
The vessel 10 described above is of course merely an example of how the vessel may be configured. The arrangement of the moon pools 27, 37, 47 is generally, as shown in
In
In
It can be noted that the extended well server vessel 10 is used merely as an example vessel comprising a dual wireline system (constituting apparatus for dual deployment and retrieval of wellbore assemblies). The system can be implemented on any vessel given the ability to operate two separate wireline systems including the deployment system. Purpose built dual wireline moon pools help to run wirelines in parallel, which can increase overall service efficiency hence reduce cost of the service. Given a correct layout, dual wireline operations could also be performed through the larger moon pool either dedicated for this type of operation or a general service moon pool. In areas of the world where the general sea and weather conditions permit dual wireline operations could also be performed over the vessel side by use of dedicated handling equipment, such as indicated in
It can be further appreciated that the wireline system in the example of the vessel 10 includes a complete dual wireline spread with two wireline tool deployment moon pools, compensation systems, and wireline winches with operator facilities and tool handling systems. Three complete units could be accommodated on each side in addition to two spare units.
The wireline system is preferably set up as two independent systems allowing operators to prepare, build, test and store a bottom hole assembly that is ready to be deployed as a parallel activity to an ongoing wireline run. Each individual wireline spread typically includes wireline winch sets with the different cables, wireline compensators, BHA build, vertical to horizontal and support device, PCH winches with cursors for PCH, and wireline moon pool.
The system can be considered in practical terms a double system allowing for preparation and deployment of the next BHA down to the seabed/wellhead while the first BHA is in operation inside the well. This possibility can reduce or minimize the time from “catch-to-catch” and hence increase the overall service efficiency.
BHA change catch-to-catch can be defined as:
The systems can for example include a Port Side (PS) system and a Starboard Side (SB) system. The respective systems are self-contained and complete in the sense that one can operate independently if the other should be down.
Three wireline units on the A-deck of the vessel 10 (above the main deck 13) can be lined up and connected to a control system ready for operation. The combination of wire types operated from each individual wireline unit can be changed offshore as required. In addition, two more complete spare units can be located on A-deck. All such units could be replaced offshore both by skidding and lifting by an onboard crane e.g. one located on top of an ROV moon pool structure. The crane can also be used for lifting operations on main deck forward of tower 70 including lifting of BHA's out of and into baskets.
A forward wall or structure of the modular handling tower (MHT) 70 has been equipped with dual vertical guiding rails for guiding of a pressure control head (PCH) 21, 31 during deployment and for guiding of compensated wireline sheave during operations. The compensated sheave 24, 34 can be lowered down to deck level to minimize working in height when changing from one wireline type/size to another for improved efficiency and better health and safety environment (HSE).
On the main deck 13 a tool-lifting and deployment unit is installed, including the support channel 19a, 19b, allowing full BHA length of 25 meters to be built and tested horizontally prior to lifting and deployment vertically through either of the two dedicated moon pools 27, 37. Handling of the PCH 21, 31 on each system can take place by means of a dedicated handling system.
In order to meet requirements for increased efficiency and reduced cost in a vessel based Light Well Intervention (LWI) service, a dual wireline operational solution as described can be advantageous. Having completed the first wireline run the tool-string is retrieved back to the vessel a redressed or alternatively, a new tool string is connected to the wireline and deployed into the well. This can provide significant efficiency benefits. For example, the solution may reduce times between BHA runs in the well to less than 2.5 hr on typical offshore wells, compared with around 7.5 hours in conventional solutions.
The improvements can be achieved through provision of one or more of following:
Although well intervention work is described above, it can be appreciated that the techniques can be applied equally for deploying or retrieving other equipment on wirelines in corresponding manner.
Wirelines are described in the above examples merely as examples of flexible elongate members. In other examples therefore, the first wireline is replaced by a flexible elongate member and/or the second wireline is replaced by a flexible elongate member, where the flexible elongate member is in the form of any one of: a slickline; a rod or a cable, e.g. a tubular rod or cable, of for example synthetic fibre, metal(s), plastics, or composite material; a hose; an e-line cable; or coiled tubing. The flexible elongate member can be stored coil-wise on a drum which can be driven by a motor, e.g. such as a winch or other spool unit. It can then be spoolable in or out with respect to the drum to run the wellbore assembly through the sea from the vessel and into the well, and vice versa, in the same way as described above for the wireline examples above.
Number | Date | Country | Kind |
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20180331 | Mar 2018 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NO2019/050053 | 3/6/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/172779 | 9/12/2019 | WO | A |
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Number | Date | Country | |
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20210032937 A1 | Feb 2021 | US |