Well reference apparatus and method

Information

  • Patent Grant
  • 6543536
  • Patent Number
    6,543,536
  • Date Filed
    Friday, May 18, 2001
    23 years ago
  • Date Issued
    Tuesday, April 8, 2003
    21 years ago
Abstract
The reference member provides a permanent reference for the depth and orientation of all well operations and includes a body with an engaging surface for an attaching engagement to the interior surface of an existing casing in a borehole and an orienting surface for orienting well tools within the cased borehole. No sealing engagement is required with the casing. The engaging surface on the body has a first non-engaged position where the engaging surface does not engage the casing and an engaged position where the engaging surface does engage the casing which causes adequate engagement between the body and the casing to permanently dispose the well reference member within the casing. The well reference member further includes an actuation member for actuating the engaging surface from the non-engaged position to the engaged position. The actuation member may be an expansion member which expands the body having an engaging surface into engagement with the casing or which expands engaging surfaces, reciprocably mounted on the body, into engagement with the casing.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to apparatus and methods for conducting well operations at a particular depth and angular orientation within a borehole and more particularly, to apparatus and methods for permanently marking a depth and angular orientation within the borehole, and still more particularly to a reference member set at a particular depth and orientation in the borehole for conducting a well operation such as a sidetracking operation in a single trip into the well.




Well operations are conducted at a known location within the well bore. This location may be relative to a formation, to a previously drilled well bore, or to a previously conducted well operation. For example, it is important to know the depth of a previous well operation. However, measurements from the surface are imprecise. Although it is typical to count and measure the sections of pipe in the pipe string as they are run into the borehole to determine the depth of a well tool mounted on the end of the pipe string, the length of the pipe string may vary due to stretch under its own weight and will also vary with downhole temperatures. This variance is magnified when the pipe string is increased in length, such as several thousand feet. It is not uncommon for the well tool to be off several feet when depth is measured from the surface.




In completions it is known to use a no-go ring in the casing string to set a depth location in a well. A typical no-go ring is a thin shouldered device disposed within the casing string which has an inside diameter approximating the drift diameter of the casing string. No-go rings are used to engage and stop the passage of a well tool being run through the well bore. The annular shoulder of a no-go ring is approximately {fraction (1/16)}


th


of an inch thick on each side so that it will engage the well tool. Other well tools with a smaller diameter are allowed to pass through the no-go ring.




Many well operations require locating a particular depth and azimuth in the borehole for well operations. One such well operation is a sidetracking operation for drilling one or more lateral boreholes. One typical sidetracking operation for drilling a lateral wellbore from a new or existing wellbore includes running a packer or anchor into the wellbore on wireline or on coiled tubing and then setting the packer or anchor within the wellbore. The packer or anchor is set at a known depth in the well by determining the length of the wireline or coiled tubing run into the wellbore. A second run or trip is made into the wellbore to determine the orientation of the packer or anchor. Once this orientation is known, a latch and whipstock are properly oriented and run into the wellbore during a third trip wherein the latch and whipstock are seated on the packer or anchor. One or more mills are then run into the wellbore on a drill string to mill a window in the casing of the wellbore. The whipstock is then retrieved. Subsequent trips into the wellbore may then be made to drill the lateral borehole to install a deflector or other equipment for down hole operations.




Further, in conventional sidetracking operations, although the depth of the packer or anchor used to support the whipstock is known, the orientation of the packer or anchor within the wellbore is not known. Thus, a subsequent trip must be made into the wellbore to determine the orientation of the packer or anchor using an orientation tool. The packer or anchor has a receptacle with an upwardly facing orienting surface which engages and orients the orientation tool stabbed into the packer or anchor. The orientation tool then determines the orientation of the packer or anchor within the wellbore. Once the orientation of the packer or anchor has been established, the orientation of the latch, whipstock and mill to be subsequently disposed in the wellbore is then adjusted at the surface so as to be properly oriented when run into the wellbore. The latch, whipstock and mill are then run into the wellbore and stabbed and latched into the packer or anchor such that the face of the whipstock is properly directed for milling the window and drilling the lateral borehole.




Since the packer or anchor are not oriented prior to their being set, the receptacle having the orienting surface and a mating connector may have an orientation that could lead to the receptacle being damaged during future operations. If the receptacle is damaged too badly, then it will not be possible thereafter to use it for orientation and latching of an assembly for a subsequent well operation.




It is preferred to avoid numerous trips into the wellbore for the sidetracking operation. A one trip milling system is disclosed in U.S. Pat. Nos. 5,771,972 and 5,894,889. See also, U.S. Pat. No. 4,397,355.




In a sidetracking operation, the packer or anchor serves as a downhole well tool which anchors the whipstock within the cased borehole against the compression, tension, and torque caused by the milling of the window and the drilling of the lateral borehole. The packer and anchor have slips and cones which expand outward to bite into the cased borehole wall to anchor the whipstock. A packer also includes packing elements which are compressed during the setting operation to expand outwardly into engagement with the casing thereby sealing the annulus between the packer and the casing. The packer is used for zone isolation so as to isolate the production below the packer from the lateral borehole.




An anchor without a packing element is typically used where the formation in the primary wellbore and the formation in the lateral wellbore have substantially the same pressure and thus the productions can be commingled since there is no zone pressure differentiation because the lower zone has substantially the same formation pressure as that being drilled for the lateral. In the following description, it should be appreciated that a packer includes the anchoring functions of an anchor.




The packer may be a retrievable packer or a permanent big bore packer. A retrievable packer is retrievable and closes off the wellbore while a permanent big bore packer has an inner mandrel forming a flowbore through the packer allowing access to that portion of the wellbore below the packer. The mandrel of the big bore packer also serves as a seal bore for sealing engagement with a another well tool, such as a whipstock, bridge plug, production tubing, or liner hanger. The retrievable packer includes its own setting mechanism and is more robust than a permanent big bore packer because its components may be sized to include the entire wellbore since the retrievable anchor and packer does not have a bore through it and need not be a thin walled member.




One apparatus and method for determining and setting the proper orientation and depth in a wellbore is described in U.S. Pat. No. 5,871,046. A whipstock anchor is run with the casing string to the desired depth as the well is drilled and the casing string is cemented into the new wellbore. A tool string is run into the wellbore to determine the orientation of the whipstock anchor. A whipstock stinger is oriented and disposed on the whipstock at the surface, and then the assembly is lowered and secured to the whipstock anchor. The whipstock stinger has an orienting lug which engages an orienting groove on the whipstock anchor. The whipstock stinger is thereby oriented on the whipstock anchor to cause the face of the whipstock to be positioned in the desired direction for drilling. The whipstock stinger may be in two parts allowing the upper part to be rotated for orientation in the wellbore. The method and apparatus of U.S. Pat. No. 5,871,046 is limited to new wells and cannot be used in existing wells since the whipstock anchor must be run in with the casing and cannot be inserted into an existing wellbore.




U.S. Pat. No. 5,467,819 describes an apparatus and method which includes securing an anchor in a cased wellbore. The anchor may include a big bore packer. The wall of a big bore packer is roughly the same as that of a liner hanger. The anchor has a tubular body with a bore therethrough and slips for securing the anchor to the casing. The anchor is set by a releasable setting tool. After the anchor is set, the setting tool is retrieved. A survey tool is oriented and mounted on a latch to run a survey and determine the orientation of the anchor. A coupling allows the whipstock to be properly oriented on the orientation sleeve at the surface. A mill, whipstock, and a latch or mandrel with orientation sleeve connected to the lower end of the whipstock are assembled and the assembly is then lowered into the wellbore with a lug on the orientation sleeve engaging an inclined surface on the anchor to orient the assembly within the wellbore. The window is milled and then the lateral is drilled. If it is desirable to drill another lateral borehole, the whipstock may be reoriented at the surface using the coupling and the assembly lowered into the wellbore and re-engaged with the anchor for drilling another lateral borehole.




U.S. Pat. No. 5,592,991 discloses another apparatus and method for installing a whipstock. A permanent big bore packer having an inner seal bore mandrel and a releasable setting tool for the packer allows the setting tool to be retrieved to avoid potential leak paths through the setting mechanism after tubing is later sealingly mounted in the packer. An assembly of the packer, releasable setting tool, whipstock, and one or more mills is lowered into the existing wellbore. The packer may be located above or below the removable setting tool. A survey tool may be run with the assembly for proper orientation of the whipstock. A lug and orienting surface are provided with the packer for orienting a subsequent well tool. The packer is then set and the window in the casing is milled. The whipstock and setting tool are then retrieved together leaving the big bore packer with the seal bore for sealingly receiving a tubing string so that production can be obtained below the packer. One disadvantage of the big bore packer is that its bore size will not allow the subsequent smaller sized casing to be run through its bore.




U.S. Pat. No. 5,592,991 describes the use of a big bore packer as a reference device. However, once the releasable setting tool and whipstock are removed from the big bore packer, the packer no longer has sealing integrity. The big bore packer only seals the wellbore after another assembly is lowered into the well and a stinger is received by the big bore packer to create or establish sealing integrity. The big bore packer does double duty, first it serves as the anchor for the milling operation and then it becomes a permanent packer to perform the completion.




In both the '891 and '991 patents, the whipstock assembly must latch into the packer or anchor to anchor the whipstock and withstand the compression, tension, and torque applied during the milling of the window and the drilling of the lateral borehole. Further, the use of a big bore packer requires a packer assembly which can withstand a 5,000 psi pressure differential and thus all of its components must have a minimum 5,000 psi burst and collapse capability.




The big bore packer has the additional disadvantage of having a mandrel extending through it and on which is mounted the cones for activating the slips of the packer. The mandrel is subsequently used as a seal bore which is then used for sealing with a tubing string. This mandrel is not only an additional mechanical part but requires a reduction in the diameter of the bore of the packer.




The present invention overcomes the deficiencies of the prior art.




SUMMARY OF THE INVENTION




The well reference apparatus and method of the present invention includes a reference member permanently installed within the borehole at a preferred depth and orientation in the well. The reference member provides a permanent reference for the depth and orientation of all well operations, particularly in a multi-lateral well. The well reference member includes a body with an engaging surface for an attaching engagement to the interior surface of an existing casing in a borehole and an orienting surface for orienting well tools within the cased borehole. No sealing engagement is required with the casing. The engaging surface on the body has a first non-engaged position where the engaging surface does not engage the casing and an engaged position where the engaging surface does engage the casing. The engaging surface may be any surface which causes adequate engagement between the body and the casing to dispose the well reference member within the casing. The well reference member further includes an actuation member for actuating the engaging surface from the non-engaged position to the engaged position. The actuation member may be an expansion member which expands the body having an engaging surface into engagement with the casing or which expands engaging surfaces, reciprocably mounted on the body, into engagement with the casing. In a preferred embodiment, the diameter of the through bore of the well reference member in the engaged position is at least 70% of the diameter of the casing.




A setting member extends through the well reference member and includes a first surface engaging one end of the well reference member and a second surface engaging the other end of the well reference member such that the well reference member is captured and held in between the first and second surfaces and thus mounting the well reference member onto the setting member. The setting member is actuated to engage with the casing either by expanding the body of the well reference member into the engaging position or expanding the engaging surfaces reciprocably mounted on the body into the engaging position.




A release member may be used to release the engagement of the well reference member from the casing. The release member is attached to one end of the well reference member body thus mounting the well reference member onto the release member. A portion of the release member extends through the well reference member body and that portion has a lower end which extends below the lower end of the well reference member. The release member portion also includes a piston member engaging the top of the actuation member on the well reference member for driving the actuation member out of the engagement with the well reference member body to release the well reference member from engagement with the casing. The release member is removed with the release member engaging the lower end of the well reference member to also remove the well reference member.




The assembly of the present invention includes disposing a landing sub, setting member, and reference member on the end of a pipe string. An orienting tool such as an MWD collar is disposed in the pipe string above the landing sub. This assembly is lowered into the borehole on the pipe string. Once the preferred depth is attained, the MWD collar is activated to determine the orientation of the reference member. If the reference member is not oriented in the preferred direction, the pipe string is rotated to align the reference member in the preferred direction. This process is repeated for further corrective action and to verify the proper orientation of the reference member. Upon achieving the proper orientation of the reference member, the reference member is set within the borehole and the pipe string is disconnected from the reference member and the setting member is retrieved. The pipe string may also include a well tool for performing a drilling operation in the borehole.




The present invention features apparatus and methods that permit multiple sidetracking-related operations to be performed using fewer runs into the wellbore. The reference member is placed in the wellbore during the initial trip into the wellbore, and remains there during subsequent operations. Further, the reference member provides a receptacle for reentry runs into the well.




In another aspect, the invention provides for all of the apparatus used during subsequent sidetracking operations to be commonly oriented using only a single orientation on the reference member.




The well reference apparatus and method may be used in a sidetracking operation and include the reference member disposed on setting member, a packer or anchor, a whipstock, a mill assembly, and an orientation device, such as an MWD collar and bypass valve, disposed above the mill assembly in a pipe string extending to the surface. The entire assembly is lowered into the borehole in one trip into the well. Once the reference member has reached the desired depth, fluid flows through the MWD collar allowing the MWD collar to determine and communicate the orientation of the reference member within the borehole. As previously described, the pipe string may be rotated to adjust the orientation of the reference member until the desired orientation is achieved.




Once the orientation is complete, the bypass valve is closed and the setting tool is actuated hydraulically to set the reference member permanently within the casing of the borehole. An anchor or packer is also set. A packer is preferred because it sealingly engages the wall of the casing and therefore allows for isolation between production zones. Once the anchor is set, the mill assembly is released from the whipstock and a window is milled through the casing and into the formation.




In another embodiment of the method, an assembly is provided for drilling another lateral borehole spaced out from an earlier lateral borehole. This assembly includes a locator sub, a string of spacer subs extending from the locator sub to a retrievable packer which supports a whipstock and mill assembly. No orientation member is required since the assembly is oriented on the reference member. The retrievable packer supports the upper end of the assembly within the borehole to prevent the instability of the milling and drilling operations on the whipstock.




It should also be appreciated that the reference member has a through bore permitting the performance of operations in that portion of the borehole below the reference member.




Thus, the present invention comprises a combination of features and advantages which enable it to overcome various problems of prior devices. The various characteristics described above, as well as other features, will be readily apparent to those skilled in the art upon reading the following detailed description of the preferred embodiments of the invention, and by referring to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more detailed description of the preferred embodiments of the present invention, reference will now be made to the accompanying drawings, wherein:





FIG. 1

is a side elevation view partly in cross section of a preferred embodiment of the well reference member of the present invention in the non-engaged position with a casing;





FIG. 2

is a cross sectional view taken at plane


2





2


of

FIG. 1

;





FIG. 3

is a side elevation view partly in cross section of well reference member of

FIG. 1

in the engaged position with the casing;





FIG. 4

is a cross sectional view taken at plane


4





4


of

FIG. 3

;





FIG. 5

is a side elevation view of another preferred embodiment of the well reference member of the present invention;





FIG. 6

is a cross sectional view taken at plane


6





6


of

FIG. 5

;





FIG. 7

is an elevation view of the well reference member of

FIG. 5

with a setting tool;





FIG. 7A

is an elevation view of an alternative embodiment of the wedge shown in

FIG. 5

;





FIG. 8

is a cross-sectional view of the well reference member of

FIG. 7

;





FIG. 9

is a magnified cross-section of the lower end of the well reference member and setting tool of

FIG. 7

in the running position;





FIG. 10

is a magnified cross-section of the lower end of the well reference member and setting tool of

FIG. 7

in the setting position;





FIG. 11

is a cross-sectional elevation view of a preferred embodiment of the reference member of the present invention installed within a casing string in a well bore;





FIGS. 12A and 12B

are cross-sectional elevational views of the reference member of

FIG. 11 and a

setting tool disposed within the reference member to actuate the reference member into engagement with the casing;





FIG. 13

is a cross-sectional view taken at plane A—A in

FIG. 12B

;





FIG. 14

is a cross-sectional view taken at plane B—B in

FIG. 12B

;





FIG. 15

is a cross-sectional view taken at plane C—C in

FIG. 12B

;





FIG. 16

is a cross-sectional view of the assembly of

FIGS. 12A-B

with the slips of the reference member in the set or engaging position;





FIG. 17

is a cross-sectional elevation view of the assembly of

FIGS. 12A-B

with the actuation pistons having been actuated to shear the connection between the setting tool and reference member;





FIG. 18

is a cross-sectional elevation view of the assembly of

FIGS. 12A-12B

with the release dogs of the setting tool in their release position;





FIG. 19

is a cross-sectional elevation view of the setting tool being retrieved from the reference member;





FIGS. 20A-C

are a cross-sectional elevation view of a well assembly including a reference member and setting tool mounted on a landing sub attached to a spline sub which in turn is connected to a retrievable packer and whipstock for running into the wellbore;





FIGS. 21A-C

are a cross-sectional view of the assembly of

FIGS. 20A-B

with the retrievable packer in the set position;





FIGS. 22A-C

are a cross-sectional view of the assembly of

FIGS. 20A-B

while milling a window in the casing string;





FIGS. 23A-C

are elevation views, partly in cross-section, illustrating the setting tool, retrievable packer and whipstock being retrieved from the wellbore, leaving the reference member;





FIGS. 24A-C

are an elevation view of a subsequent assembly including a deflector and retrievable packer being landed and oriented on the reference member for reentering the lateral borehole;




FIGS.


25


A


1


-


3


, B


1


-


3


, C


1


-


3


, and D


1


-


3


are cross-sections of the present invention lowered and oriented on the reference member for cutting another window and drilling another lateral borehole in the formation using the reference member of the present invention; and




FIGS.


26


A


1


-


3


, B


1


-


3


and C


1


-


3


are cross-sections of the present invention lowered and oriented on the reference member for installing a tie-back insert in a lateral borehole using the reference member of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring initially to

FIGS. 1-4

, there is shown a preferred reference member


10


of the present invention disposed within a casing string


28


in a borehole


30


. Reference member


10


is a depth locator and an angular orientor having a known depth and angular orientation within cased borehole


30


. The reference member


10


is neither a packer nor an anchor because it neither seals with the casing


28


nor serves as an anchor to withstand the compression, tension, and torque caused during a well operation. A packer or anchor is typically used in conjunction with the reference member


10


. The reference member


10


is completely divorced from the packer or anchor and is used only for depth location and orientation. As will be more fully hereinafter described, once reference member


10


is set within casing


28


, it serves both as a reference for depth and a reference for angular orientation within the well bore


30


.




In using the terms “above”, “up”, “upward”, or “upper” with respect to a member in the well bore, such member is considered to be at a shorter distance from the surface through the bore hole


30


than another member which is described as being “below”, “down”, “downward”, or “lower”. “Orientation” as used herein means an angular position or radial direction with respect to the axis of the borehole


30


. In a vertical borehole, the orientation is the azimuth. The depth is defined as that distance between the surface of the cased borehole


30


and the location of the reference member


10


within the cased borehole


30


. “Drift diameter” is a diameter, which is smaller than the diameter Dc of the casing


28


taking into account the tolerance of the manufactured casing, through which a typical well tool will safely pass. Typically the drift diameter is approximately ⅛ inch smaller than the normal diameter of the casing


28


.




The term “packer” and “anchor” as used herein are defined as a downhole well tool which anchors another well tool within the cased borehole to withstand the compression, tension, and torque caused during a well operation. The packer and anchor have slips and cones which expand outward to bite into the cased borehole wall to anchor another well tool. A packer differs from an anchor in that a packer includes packing elements which expand outwardly into sealing engagement with the casing to seal the annulus between the mandrel of the packer and the casing. Where the well tool is a whipstock or deflector, the packer and anchor anchors the whipstock against the compression, tension, and torque caused by the milling of the window in the casing and the drilling of the lateral borehole.




It is intended that the reference member


10


be permanently installed within the borehole


30


. Permanent is defined as the reference member


10


being maintained in the cased borehole


30


at least throughout drilling operations. It should be appreciated, however, that the reference member


10


may be retrievable as hereinafter described.




As shown in

FIGS. 1-4

, well reference member


10


includes a body


11


with an engaging surface


13


for an attaching engagement to the interior surface


15


of casing


28


in borehole


30


and one or more orienting surfaces


17


for orienting well tools within the cased borehole. No sealing engagement is required with the casing


28


. The engaging surface


13


on body


11


has a first non-engaged position shown in

FIGS. 1 and 2

where the engaging surface


13


does not engage the casing


28


and an engaged position shown in

FIGS. 3 and 4

where the engaging surface


13


does engage the casing


28


. In the non-engaging position, the engaging surfaces have an outer dimension Dw thereby providing a radial clearance Dc−Dw. The engaging surface may be any surface which causes adequate engagement between the engaging surfaces


13


on body


11


and surface


15


on casing


28


to permanently dispose the well reference member


10


within casing


28


. In the engaging position, engaging surface


13


bitingly and/or frictionally engages surface


15


of casing


28


to maintain well reference member


10


within casing


28


. The well reference member further includes an actuation member


19


for actuating the engaging surface


13


from the non-engaged position to the engaged position. The actuation member


19


may be an expansion or wedge member which expands body


11


with engaging surface


13


into engagement with inner surface


15


of casing


28


or which expands engaging surfaces, reciprocably mounted on body


11


, into engagement with casing


28


. In the engaged position, Dw approximates Dc. Preferably, the inner dimension Di of body


11


in the engaged position is greater than the outer dimension Dw in the nonengaged position such that a well reference member in the nonengaged position will pass through a well reference member in the engaged position.




Referring now to

FIGS. 5-7

, there is shown a preferred embodiment of the well reference member


10


. Well reference member


10




a


of

FIGS. 5-7

includes a body


312


in the form of a sleeve having an engaging surface in the form of a plurality of slips


314


integrally disposed around the external surface of body


312


. Body


312


also includes a slot


316


having an upper end with parallel sides


317


and a lower end having tapered sides or edges


324


forming a V or truncated cone shaped slot


318


. V-shaped slot


318


receives an actuating member in the form of a wedge


320


having tapered outer edges


322


which are complimentary to the tapered edges


324


of body


312


. As wedge


320


moves into slot


318


, body


312


expands concentrically radially creating a type of press fit into the casing


28


. The preferred embodiment has simplicity in that it is thin walled member comprised of only two pieces, i.e., a two-piece well reference member.




It should be appreciated that slips


314


have teeth which bitingly engage the inside surface


15


of casing


28


. This engagement may be varied by varying the number of teeth on slips


314


or by varying the number of slips


314


. The slips


314


place less stress placed into casing


28


than typical liner hangers. Because individual slips are not being used in the preferred embodiment, as in a typical liner hanger, there is a uniform stress distribution around the body


312


which is lower than that of the prior art. Although there may be hot spots at individual groupings of teeth, slips


314


can be evenly spaced around the surface of body


312


while achieving the same load carrying capacity. Thus, the present invention has a more uniform load distribution of engagement between body


312


and casing


28


. This causes less damage to the casing. Although teeth have been shown on slips


314


, it should be appreciated that any frictional surface around body


312


may be used such as buttons instead of individual slip pads with teeth.




As shown in

FIG. 6

, the edges


322


,


324


of wedge


320


and body


312


, respectively, are radial cuts along the radius R of body


312


and along a helical surface so that the inside chordal length


333


of the cut is less than the outside chordal length


335


. This causes the inside edges


322




a


of wedge


320


to be smaller than the outside edges


322




b.


As wedge


320


moves upwardly into slot


318


, edges


322


,


324


interengage, because of chordal lengths


333


,


335


, thereby preventing wedge


320


from moving interiorally of the opening formed by inside chord


333


of body


312


. The outside surface of wedge


320


is maintained by casing


28


. The well reference member


10




a


is fixed into the cased borehole


30


as wedge


320


moves upwardly into the V-shaped slot


318


and expands the diameter Dw of the body


312


causing the slips surfaces


314


to contact the inside surface


15


of casing


28


. The wedge


320


is driven into position by a setting tool preferably designed to be removed from the well after setting in order to open the wellbore for use by other tools.




It should be appreciated that the wedge


320


may be of any size and edges


322


,


324


may have any taper preferably less than 45° from axis


325


. The smaller the angle of the taper, the longer the stroke that is required by wedge


320


to achieve a predetermined expansion of body


312


. A smaller taper angle better maintains wedge


320


within mule shoe slot


318


since a smaller taper provides more hoop stress for the mechanical force provided by wedge


320


. If the angle is made larger, less hoop stress is achieved. The preferred range of angles of edges


322


,


324


for wedge


320


is 5-15° and most preferably 10° from the axis


325


. This provides a stroke of six inches by wedge


320


to achieve adequate expansion of well reference member


10




a


for a 9⅝ inch casing. This adds between ⅜ and ½ inch to the diameter Dw of well reference member


10




a.







FIG. 7A

shows another embodiment of the body and wedge where each wedge member


300


is one half of the body. The wedges members are two halves of a circle or 180° in arcuate shape. Each half


302


has a helical wedge cut


304


that mates with the other half so that when the halves are slid along their central axis


306


the outside diameter of the combination increases. It should also be appreciated multiple wedges may be disposed on the body of well reference member


10


. For example, there may be multiple wedges disposed around body


312


, such as four wedges each approximately 90° from each other or three wedges each approximately 120° from each other.




The upper end of body


312


includes an upwardly facing orienting surface


328


forming orientation member


317


. The orienting surface


328


of orientation member


317


includes an inclined surface


329


extending from an upper apex to a lower opening


331


of V-shaped slot


318


. Orientation member


317


is sometimes referred to as a muleshoe. The orientation surface


328


is adapted to engage a complimentary muleshoe on a well tool. The complimentary mule shoe surfaces are radial helixes.




The lower terminal end


336


of well reference member


10




a


is chamfered at


387


so that the lowermost annular pointed end is adjacent casing


28


. The lower terminal end


336


will be against the casing


28


after the well reference member


10




a


has been expanded and set within casing


28


. It is desirable for the lower terminal end


336


to be as close to the casing wall


15


as possible to avoid causing any well tools to hang up in the well reference member


10




a


as they pass therethrough, particularly as a well tool passes upwardly through the bore


323


of body


312


.




The reference member


10




a


has a diameter


325


forming a central bore


323


therethrough with diameter


325


preferably approximating the drift diameter. Diameter


325


of reference member


10




a


preferably has a minimum diameter of at least 4 inches. It can be appreciated that the inside diameter


325


in its contracted position may be adjustable by sizing the V-shaped slot


318


.




After being expanded to the engaged position, the inside diameter Di of the well reference member


10




a


is also large enough to allow the passage of another well reference member


10




a


in the collapsed and nonengaged position. By allowing the same sized well reference member in its contracted position to pass through the expanded bore of another well reference member, multiple well reference members can be disposed anywhere in the well and may be stacked within the well.




The wall thickness T of body


312


is only as thick as is required to withstand the forces that will be applied to well reference member


10




a.


Thus, the body


312


has a minimum wall thickness providing a maximum central bore


323


through body


312


. Because there are no overlapping components, wall


313


of body


312


can be as thick as needed to engage and orient a subsequent well tool. In one preferred embodiment, the wall thickness T of body


312


is ⅜ of an inch thick. Thus, the inside diameter Di of body


312


is less than one inch, preferably ¾ of an inch, smaller than the diameter Dc of the casing


28


. In a preferred embodiment, the diameter Di of the through bore of the body


312


in the engaged position is less than 30% smaller than the diameter Dw of the casing


28


and at least 70% of the diameter Dw of the casing


28


.




The inside diameter


325


of reference member


10




a


in the engaged position is maximized with respect to the inside diameter Dc of casing


28


. For example, it is typical to have a 7 inch casing as the innermost casing string in the well bore. A 7 inch casing has an inside diameter of approximately 6 inches and in a 7 inch casing, the diameter


325


of reference member


10




a


has a inside diameter of at least 5 inches which is only one inch smaller than the diameter of casing


28


. More preferably diameter


325


has a diameter of 5½ inches which is only ½ inch smaller than the diameter Dc of casing


28


. It is preferred that the diameter


325


be no less than ¾ inch smaller than the diameter Dc of casing


28


. This will allow a 4½ liner with 5 inch couplings to pass through reference member


10




a.






Diameter


325


of reference member


10




a


in the engaged position is sufficiently large to allow the next standard sized liner or casing string to pass therethrough. For example, if casing


28


were a 7 inch casing, the next standard size pipe would be 4½ inch pipe, such as a liner. In comparison, a 7 inch big bore packer has a throughbore of less than 4 inches and will not allow the passage of 5 inch couplings or a 4½ inch liner. If a big bore packer were used, a reduced size liner would be required such as a 3½ inch liner so as to pass through the bore of the big bore packer. If casing


28


were 9⅝ inch casing, reference member


10




a


would have a nominal diameter


325


in the engaged position of 8½ inches and would then accommodate a 7⅝ inch pipe. The diameter


325


through reference member


10




a


would then preferably be between 7¾ and 8 inches. With the well reference member


10




a


in the expanded position, its outside diameter Dw is approximately 8⅜ inches.




Referring now to FIG.


11


and

FIGS. 12A-B

, there is shown another embodiment of reference member


10




b.


Well reference member


10




b


includes upper and lower slips


12


,


14


, an orientation member


16


, upper and lower cones


18


,


20


, and a ratchet ring


22


. Reference member


10




b


is preferably made of steel. In one embodiment, upper and lower slips


12


,


14


include teeth


24


,


26


, respectively, which bitingly engage the interior wall of casing


28


. The slips


12


,


14


are split annular members which are collapsed in their contracted position shown in

FIGS. 12A and B

and then are expanded to their expanded position upon the reference member


10


being set within casing


28


as shown in FIG.


1


. The upper and lower slips


12


,


14


have a diameter which is actually greater than the inner diameter of casing


28


. As shown in

FIG. 11

, upon slips


12


,


14


being expanded into biting engagement with the inside diameter of casing


28


, there is substantially complete wall contact between slips


12


,


14


and casing


28


.




Upper and lower slips


12


,


14


and upper and lower cones


18


,


20


have cooperating wedge surfaces


60


,


62


causing upper and lower slips


12


,


14


to expand into biting engagement with casing


28


as upper and lower slips


18


,


20


move away from each other, i.e. lower cone


20


moving downwardly and upper cone


18


moving upwardly against upper and lower slips


12


,


14


. Although upper and lower slips


12


,


14


are shown as split annular members, it should be appreciated that upper and lower slips


12


,


14


may include slip segments mounted within windows cut in a mandrel member thereby allowing the slip segments to expand and contract within the mandrel windows. Optionally, shear bolts may be provided to hold upper and lower slips


12


,


14


in position until actuated into their expanded position. The actuation shears the shear bolts allowing upper and lower slips


12


,


14


to expand outwardly.




The upper cone member


18


includes a full annular body


32


having an inner reduced diameter portion


34


in which is received a full annular member


36


of lower slips


20


. Lower annular member


36


has an outer reduced diameter


38


with wickers


40


cut in the outer surface of member


36


. Ratchet ring


22


is a split ring which includes inner ratchet teeth


41


for engaging wickers


40


. Upper body


32


includes a further inner reduced diameter portion


42


in which is mounted ratchet ring


22


and retained thereon by a threaded retainer ring


44


. As lower annular member


36


is received within the reduced diameter portion


34


of upper cone member


32


, the ratchet teeth


41


of ratchet ring


22


engage wickers


40


. Ratchet teeth


41


and wickers


40


only allow upper and lower cones


18


,


20


to move away or separate from each other and do not permit them to move towards or collapse towards each other thereby maintaining upper and lower slips


12


,


14


in the engaged position as hereinafter more fully described. The wickers


40


are lengths of thread-like members which are tapered in only one direction. Thus, the engagement between ratchet ring


22


and wickers


40


of annular member


36


only allows annular member


36


to move in one direction with respect to upper cone member


32


. As cones


18


,


20


move apart, ratchet ring


22


and wickers


40


prevent upper and lower cones


18


,


20


from moving to a contracted position.




Referring now to

FIGS. 11

,


12


A-B, and


13


, upper and lower cones


18


,


20


further include an aperture


52


,


54


for housing a shear member


56


,


58


. Upper cone


18


is integral with upper cone member


32


. Lower cone


20


, however, includes an inner reduced diameter annular portion


46


which is received within a counter bore


48


on the end of lower cone member


36


. A plurality of Belville springs


50


are disposed between the bottom of counterbore


48


and the upper terminal end of reduced diameter portion


46


of lower cone


20


. Belville springs


50


place a downward force against lower cone


20


and against lower slip


14


. Belville springs


50


serve as an energy storing member whereby as lower slip


14


engages casing


28


, Belville springs


50


tend to expand to take up any slack in the assembly of reference member


10




b.


It should be appreciated that Belville springs


50


may not be required in certain assemblies.




The teeth


24


,


26


of slips


12


,


14


, respectively, are only required to bite into casing


28


so as to maintain reference member


10




b


in position while locating and orienting the well tool. The biting engagement of slips


12


,


14


prevent the reference member


10




b


from rotating about the axis


74


of casing string


28


. Once the angular orientation member


16


is set, its rotation within casing


28


must be prevented to avoid changing the orientation reference. It is unnecessary for slips


12


,


14


to have a biting engagement which is comparable to that of an anchor which must absorb the impact of the well operation. Although upper and lower slips


12


,


14


do not include vertical serrations to assist in preventing rotation between reference member


10




b


and casing


28


, it should be appreciated that vertical serrations or carbide buttons may be included on upper and lower slips


12


,


14


to enhance the engagement between reference member


10




b


and casing


28


. See for example U.S. patent application Ser. No. 09/302,738 filed Apr. 30, 1999, entitled Anchor System for Supporting a Whipstock.




The upper slip


12


includes an upwardly extending annular body


64


forming orientation member


16


. Orientation member


16


includes an inclined surface


66


extending from an upper apex


68


to a lower slot


70


. Although orientation member


16


is shown as having an orientation surface


66


and slot


70


for receiving an orientation key on a well tool, it should be appreciated that the inclined surface


66


and slot


70


may be included on the well tool with the orientation key being the orientation member disposed on upper slip


12


. It should also be appreciated that the reference member


10




b


may include the key


72


and not orienting surface


66


so as to avoid the collection of debris which falls into the borehole and which might ultimately block the orienting surface


66


and orientation slot


70


.




The reference member


10




b


has a central bore


80


therethrough with a diameter which is preferably only slightly greater than the drift diameter. A slightly smaller inside diameter is required of the reference member because of the orientation member


16


which must engage an orientation key


72


of the well tool assembly. Bore


80


of reference member


10




b


preferably has a minimum diameter of at least 4 inches. If the reference member


10




b


were used strictly as a depth locator, then orienting surface


66


and slot


70


could be eliminated allowing the inside diameter of bore


80


of reference member


10




b


to approximate the drift diameter.




The inside radius


76


of the bore


80


of reference member


10




b


in the set position shown in

FIG. 11

is maximized with respect to the inside radius


78


of casing string


28


. For example, it is typical to have a 7 inch casing as the innermost casing string in the well bore. A 7 inch casing has an inside diameter of approximately 6 inches and in a 7 inch casing, the bore


80


of the reference member


10




b


has a inside diameter of at least 5 inches which is only one inch smaller than the diameter of casing


28


. More preferably bore


80


has a diameter of 5½ inches which is only ½ inch smaller than the diameter of casing


28


. It is preferred that the diameter of bore


80


be no less than ¾ inch smaller than the diameter of casing


28


. This will allow a 4½ liner with 5 inch couplings to pass through reference member


10




b.






Bore


80


of reference member


10




b


is sufficiently large to allow the next standard sized liner or casing string to pass therethrough. For example, if casing


28


were a 7 inch casing, the next standard size pipe would be 4½ inch pipe such as a liner. In comparison, a 7 inch big bore packer has a throughbore of less than 4 inches and will not allow the passage of 5 inch couplings or a 4½ inch liner. If a big bore packer were used, a reduced size liner would be required such as a 3½ inch liner so as to pass through the bore of the big bore packer. If casing


28


were 9⅝ inch casing, reference member


10




b


would have a nominal diameter of 8½ inches and would then accommodate a 7⅝ inch pipe. The diameter of bore


80


through reference member


10




b


would then preferably be between 7¾ and 8 inches.




Well reference member


10


need only have a sufficient engagement with the casing


28


so as to accommodate the minimal compression and torque required during the depth location and orientation of another well tool. The reference member


10


is not required to withstand the compression, tension, and torque caused by the well operation, such as the milling of a window. An independent packer or anchor are provided above the reference member


10


to withstand the rigors of the well operation. In particular, the reference member


10


need not withstand any force required to shear off any shear connection in a well tool installed in the well bore


30


. Further, the reference member


10


is not required to handle the torque transmission due to any down hole operation. The torque transmission is handled by a completely separate tool and independent with the reference member


10


being used purely for orientation and depth location.




The construction of reference member


10


need only have sufficient mechanical integrity to handle the location and orientation of the subsequent well tool or well assembly. It need not handle the rigors of the well operation since this will be handled by an independent packer or anchor which is disposed adjacent the reference member


10


.




Further since the reference member


10


is not be required to withstand the compression, tension, and torque of the well operation, the reference member


10


is not latched to the well tool or well assembly during the well operation and thus the reference member


10


does not require a latch. The reference member


10


might be termed an insertable locator tool. So long as the reference member is not used as an anchor for the well operation, no latch is required. The reference member


10


merely engages the well tool assembly. Still further reference member


10


does not seal with the casing


28


and thus does not require any packing elements so as to serve as a packer.




It should be appreciated that the setting tool for the packer or anchor could also form a part of the setting tool for the reference member


10


and both be actuated simultaneously. This combination setting tool would then be retrieved with the packer or anchor. The combination setting tool would actuate two sets of slips, one set for the reference member and one set for the packer or anchor.




Referring now to

FIG. 7

, there is shown wedge


320


on well reference member


10




a


mounted on a setting tool


330


by a plurality of shear screws


326


. As shown, there are four shear screws


326


although there may be any number of shear screws


326


. The lower end of setting tool


330


includes a downwardly facing orienting surface


332


for matingly engaging with upwardly orienting surface


328


on well reference member


10




a.






Referring now to

FIGS. 8-10

, the setting tool


330


is connected to a splined assembly


289


which in turn is connected to a rotary connection


352


attached to the end of a work string (not shown). The setting tool


330


includes an upper tubular member


301


threaded at its upper end to splined assembly


289


. A sleeve


299


having a downwardly facing orienting surface


332


is disposed around a portion of tubular member


301


and a crossover sub


298


is mounted within the lower end of upper tubular member


301


. A mandrel


340


is threaded at its upper end to crossover sub


298


and extends through well reference member


10




a


and is attached at its lower end to a cap


356


. An outer tubular member


366


is attached at its lower end to cap


356


and extends upwardly around cap


356


. A hydraulic passageway


354


extends through crossover sub


298


and mandrel


340


and is closed by cap


356


at its lower end. Hydraulic passageway


354


communicates with the surface through splined assembly


289


and the flowbore of the work string.




Mandrel


340


and outer tubular member


366


form a cylinder


362


housing a piston


360


. Piston


360


includes seals


364


which sealingly engage the inner surface of outer tubular member


366


and the outer surface of mandrel


340


and is held in place on mandrel


340


by shear screws


344


or similar releasable attachment means. A collet


342


is releasably attached to mandrel


340


by shear screws


346


or a similar releasable attachment means. Collet


342


includes an upper collar


341


having a plurality of downwardly extending collet fingers


334


with enlarged heads


382


on the end thereof. Collet heads


382


form an upwardly facing shoulder


383


which engages the lower end


336


of well reference member


10




a.


As best shown in

FIG. 7

, the wedge member


320


of well reference member


10




a


is attached to two of the collet fingers


383


by shear screws


326


or similar releasable attachment means.




Collet heads


382


project radially outward of the outer surface of well reference member


10




a


to protect the lower end


336


of well reference member


10




a


as it is lowered through the casing


28


. The outside diameter of heads


382


are slightly greater than the outside diameter of body


312


and are chamfered at


385


. Heads


382


prevent lower terminal end


336


from hitting anything in the borehole as it passes therethrough. In particular, it is important that nothing engage the lower terminal end


337


of wedge


320


which would tend to drive wedge


320


prematurely up into slot


318


.




In the unactuated position shown in

FIGS. 8 and 9

, the downwardly facing orienting surface


332


and the upwardly facing shoulders


383


of collet heads


382


hold well reference member


10




a


in the non-expanded and non-engaged position. Collet fingers


334


are supported in their radially outermost position by the upper end of piston


360


thus preventing collet fingers


334


from being forced radially inward by any force applied to the outer surfaces


376


of collet heads


382


.




Referring now to

FIG. 9

, upon pressuring up through the hydraulic passageway


354


from the surface, fluid passes through passageway


354


and through ports


358


communicating with cylinder


362


. Pressure is applied to the end of piston


360


causing the piston


360


to be displaced upwardly. Shear screws


344


are sheared by this upward movement. The piston continues its upward movement until it engages downwardly facing shoulder


370


on the collar


341


of collet


342


. As can be seen in

FIG. 10

, in this position a reduced diameter portion


371


around the mid-portion of piston


360


is aligned with collet heads


382


. This alignment allows the collet heads


382


to move radially inward into the annular area formed by reduced diameter portion


371


such that piston


360


no longer supports collet fingers


334


. Surface


276


on fingers


334


assists by camming fingers


334


inwardly so as to disengage with the lower end


336


of well reference member


10




a.


As the collet fingers


334


collapse and piston


360


engages shoulder


370


of collet


334


, shear screws


346


are then sheared releasing collet


334


from mandrel


340


allowing further upward movement of piston


360


, collet


342


, and wedge


320


. The well reference member


10




a


remains stationary because of the engagement of orienting surfaces


328


,


332


.




The upward movement of wedge


320


is constrained by edges


322


,


324


of wedge


320


and V-shaped slot


318


and the interior surface of casing. As piston


360


continues to move upwardly, wedge


320


is forced up into slot


318


forcing the well reference member


10




a


to expand into its engaged position. Ultimately the force required to move wedge


320


further into slot


318


reaches the predetermined shear value of shear screws


326


. Once the shear value is reached, the shear screws


326


shear, therefore releasing wedge


320


from setting tool


330


. The hydraulic actuation of setting tool


330


has moved wedge


320


upwardly and into V-shaped slot


318


expanding the outside diameter of body


312


causing slips


314


to bitingly engage the interior surface of casing


28


. Now all of the collet fingers


334


move up underneath inside of body


312


and setting tool


330


is completely released from reference member


10


. Setting tool


330


is then retrieved through the inside diameter of body


312


.




It should be appreciated that only one or the other of the slot


318


and wedge


320


need have tapered edges. For example, the slot


318


may only have parallel edges


317


and no tapered edges with the wedge


320


having tapered edges


322


to spread the parallel edges


317


apart to expand body


312


as wedge


320


is forced between parallel edges


317


. Likewise, the wedge may have only parallel edges and slot


318


have tapered edges


324


whereby as the wedge is driven between tapered edges


324


, body


312


expands. Alternatively, it should be appreciated that the body


312


may be moved relative to a stationary wedge


320


to expand body


312


.




It should be appreciated that the wedge


320


may be actuated other than by hydraulic means. For example, wedge


320


may be actuated mechanically or pyrotechnically.




Referring still to

FIGS. 8-9

, the splined assembly


289


allows setting tool


330


to be rotationally adjusted as the surface so that the orienting surfaces


328


,


332


are properly oriented. The splined assembly


289


comprises an upper spline sub


294


, a spline nut


292


, a lower spline sub


290


, and a retaining ring


288


. The lower spline sub


290


threadably engages upper tubular member


301


of well reference member


10




a


at its lower end and has splines on its upper end. The splines mesh with mating splines on the upper spline sub


294


that sealingly engages the tubular member


298


. The spline nut


292


threadably engages the lower spline sub


290


and maintains the position of the upper spline sub


294


at a shoulder.




Referring now to

FIGS. 12A-B

, there is shown a setting member


90


for setting reference member


10




b


within casing


28


. Reference member


10




b


is disposed on setting member


90


which in turn is supported on the lower end of an orienting member such as a landing sub


86


connected to a well tool


84


for performing a well operation. The landing sub


86


includes an extension member or stinger


85


which is received within bore


80


of reference member


10




b


with stinger


85


including reference key


72


to properly orient the well tool.




Setting member


90


includes an inner mandrel


91


having a full diameter portion


92


with upper and lower reduced diameter portions


94


,


96


. Upper and lower threaded sleeves


98


,


100


, respectively, are threadingly mounted at


102


,


104


, respectively, on full diameter portion


92


. Upper outer sleeve


98


and upper inner mandrel


94


form an upper cylinder


106


in which is disposed an upper piston


108


. Likewise, lower outer sleeve


100


and lower inner mandrel


96


form a lower cylinder


110


housing a lower piston


112


. It should be appreciated that seals are provided on pistons


108


,


112


such as


130


,


132


. Upper cylinder


106


is closed at its upper end by the threaded connection at


113


of stinger


85


of landing sub


86


and upper inner mandrel


94


. A dog collar


114


with a bore


116


receives lower inner mandrel


96


and is sized to be received within lower outer sleeve


100


to close the lower end of lower cylinder


110


. Inner mandrel


91


includes a central hydraulic passageway


118


extending the length thereof communicating with a similar hydraulic passageway


120


through the stinger


85


of landing sub


86


which in turn communicates with hydraulic passageway


122


extending through the well tool. Inner mandrel


91


also includes upper and lower ports


124


,


126


communicating with that portion of upper and lower cylinders


106


,


110


between pistons


108


,


112


and full diameter portion


92


of mandrel


91


.




On the outboard ends of pistons


108


,


112


, there are disposed shear members


56


,


58


, respectively. It can be seen that shear members


56


,


58


are mounted on pistons


108


,


112


by annular retainer members disposed on the outboard ends of the pistons


108


,


112


. Shear members


56


,


58


extend radially outwardly through slots


136


,


138


in upper outer sleeve


98


and lower outer sleeve


100


. Thus, as pistons


108


,


112


are actuated, their actuation causes upper and lower cones


18


,


20


to move with pistons


108


,


112


.




Referring now to

FIGS. 12B

,


14


and


15


, dog collar


114


includes a shear connection


140


, such as a ring with a shear screw, extending through the wall of collar


114


and into an annular groove


142


around lower inner mandrel


96


.

FIG. 15

shows the shear connection between dog collar


114


and lower inner mandrel


96


. Dog collar


114


includes an outwardly facing pocket


144


in the wall thereof in which is pivotally housed one or more dogs


150


. Dog


150


is pivotably mounted on a pivot pin


152


and is sized to be received within pocket


144


. Dog


150


has a radially extending outer and engaged position extending through a window portion


146


of sleeve


138


as shown in FIG.


12


B. In the outer and engaged position, dog


150


rests and is supported by the bottom


148


of pocket


144


and the lower end of window


146


. As shown in

FIG. 12B

, in the outer and engaged position of dog


150


, dog


150


extends below the lower terminal end of lower slip


14


so as to ensure the retainage of slip


14


around the lower outer sleeve


100


.




A cap


154


is threaded at


156


to the lower end of inner lower mandrel


96


to close hydraulic passageway


118


and to retain dog collar


114


within lower outer sleeve


100


. Cap


154


may also include a bore extension


158


and a closure cap


160


for access to hydraulic passageway


118


.




As shown in

FIGS. 12A and B

, reference member


10




b


is mounted around setting member


90


with dog


150


supporting lower slip


14


. The orientation member


16


extending from upper slip


12


receives an orientation key


72


on the lower end of landing sub


86


for orienting the well tool. An annular stop shoulder


162


is provided on stinger


85


of sub


86


so as to provide a downwardly facing stop surface on the upper apex


68


of orientation member


16


.




Referring now to

FIGS. 16-19

, there is shown the staged setting operation of reference member


10




b


and the releasing of setting member


90


. Although the actuation of reference member


10




b


is described as a hydraulic actuation, it should be appreciated that there are other methods of actuation other than hydraulic actuation such as mechanical actuation. One type of mechanical actuation includes releasing a trigger on a pre-energized actuator which then causes slips


12


,


14


to expand into biting engagement with casing


28


.




Referring now to

FIG. 16

, for the hydraulic actuation of upper and lower slips


12


,


14


, fluid pressure is applied through hydraulic passageway


118


from the surface. This fluid pressure is applied through upper and lower hydraulic ports


124


,


126


and into that portion of cylinders


106


,


110


between the heads of upper and lower pistons


108


,


112


and the full diameter portion


92


of mandrel


91


. As shown in

FIG. 6

, this fluid pressure causes pistons


108


,


112


to move away from annular portion


92


of mandrel


91


. Since pistons


108


,


112


are attached to upper and lower cones


18


,


20


by shear members


56


,


58


, respectively, as pistons


108


,


112


move, so do upper and lower cones


18


,


20


. Thus, upper and lower pistons


108


,


112


move upwardly and downwardly, respectively, such that upper and lower cones


18


,


20


cause wedge surfaces


60


,


62


to cam upper and lower slips


12


,


14


outwardly into engagement with casing


28


. As upper and lower cones


18


,


20


separate, ratchet ring


22


maintains their separation by means of engagement of ratchet teeth


41


and wickers


40


.




Referring now to

FIG. 17

, all of the load caused by the hydraulic actuation of upper and lower slips


12


,


14


is carried through shear members


56


,


58


. Upon upper and lower slips


12


,


14


reaching through outermost biting engagement with casing


28


, further hydraulic pressure is applied causing shear members


56


,


58


to reach their shear value and shear the connections between the setting member


90


and reference member


10




b.


Members


56


,


58


separate into two components


56


A,


56


B and


58


A,


58


B, respectively, following shearing operation. Upper piston


108


continues its upward movement until it engages the lower end of landing sub


86


and the lower piston


112


continues its downward movement until it engages dog collar


114


.




Referring now to

FIG. 18

, after shear connections


56


,


58


are sheared and pistons


108


,


112


reach the limits of their travel, further hydraulic pressure is applied causing lower piston


112


to apply additional force on dog collar


114


until that force causes the shear connection


140


, best shown in

FIG. 2B

, to shear allowing a further downward movement of lower piston


112


thereby moving dog collar


114


downwardly against lower cap


154


. Dog collar


114


serves as a bulkhead member. As dog collar


114


moves downwardly, the lower end


164


of window


146


in sleeve


100


causes dog


150


to pivot inwardly into pocket


144


. As dog


150


is cammed to rotate upwardly and inwardly in a clockwise direction, it folds inwardly to clear the lower end of slip


14


and cone


20


.




Referring now to

FIG. 19

, once dog


150


is rotated inwardly, setting member


90


is now disconnected from reference member


10




b.


The setting member


90


may now pass through bore


80


of reference member


10




b


and be retrieved. Since dog


150


merely holds lower slip


14


onto reference member


10




b,


once lower slip


14


is expanded and bites into casing


28


, dog


150


is no longer required since dog


150


holds no load after slip


14


bites into casing


28


.




It is preferred that the reference member


10


be permanently installed prior to the initial drilling operation in the cased borehole


30


, thus becoming the universal reference for all subsequent drilling operations. The location of all subsequent drilling operations then becomes relative to the permanent reference point provided by the reference member


10


. The reference member


10


becomes a marker and an orienting locator for subsequently used well tools.




Typically, the reference member


10


is less than a few hundred feet from the last well operation and thus any deviation from reference member


10


is small compared to the deviation from the surface. The use of the reference member


10


as the reference point for all drilling operations allows those drilling operations to be precisely located relative to each other as well as relative to the reference member


10


. Thus, the reference member


10


does not determine absolute depth from the surface but relative depth.




Once the reference member


10


is set, all subsequent drilling operations are performed relative to that fixed depth within the cased borehole


30


. For example, in the placement of individual lateral boreholes, each of the lateral boreholes is located relative to the reference member


10


. In particular, the location of the individual lateral boreholes is not determined relative to the surface. As a further example, the assemblies for performing individual drilling operations are landed and oriented with respect to the reference member


10


. Since each of these assemblies has a known length, the individual drilling operations performed by these assemblies is known and thus the absolute distance between the reference member


10


and an individual lateral borehole is also known. Thus, the reference member is used to space out all future drilling operations and thus conduct those operations at a specific location.




It should be appreciated that any well tool may be disposed and oriented on reference member


10


. By way of example, typical well tools include a setting tool, hinge connector, whipstock, latch mechanism, or other commonly used well tools for drilling operations. The reference member


10


becomes a marker and an orienting locator for subsequently used well tools.




It is preferred that the reference member


10


be installed in one trip into the borehole. A trip is defined as lowering a string of pipe or wireline into the borehole and subsequently retrieving the string of pipe or wireline from the borehole. A trip may be defined as a tubing conveyed trip where the well tool is lowered or run into the well on a pipe string. It should be appreciated that the pipe string may include casing, tubing, drill pipe or coiled tubing. A wireline trip includes lowering and retrieving a well tool on a wireline. Typically a wireline trip into the hole is preferred over a tubing conveyed trip because it requires less time and expense.




The reference member


10


not only locates the well tool at a known depth but also orients subsequently installed well tools within the borehole. In particular, the orienting surface on the orientation member guides the well tool to a known orientation within the borehole


30


. It should be appreciated that the orienting member of the reference member


10


may include various types of orienting surfaces including mating mule shoes or an orienting surface with slot or an orientation key. It should further be appreciated that the orientation member of reference member


10


may be any device which will allow alignment with a member stabbing into reference member


10


.




Although the reference member


10


has been described for use both as a depth locator and angular orienter, it should be appreciated that the angular orientor feature may not be required in certain operations such that the reference member


10


would not include the orientation member, for example, but may only include an upwardly facing annular shoulder to engage a similar shoulder on a landing sub so as to locate the well tool at a predetermined depth within the well bore. For example, note annular shoulder


162


on landing sub


86


. Where the reference member is only used to locate a predetermined depth in the well, the reference member may be described as an insertable no-go member. If orientation were later required, a well tool may be landed on the insertable reference member. A survey tool may then used to orient the well tool and landing sub to determine the proper orientation within the well bore for a packer or anchor, for example, which is then set in the casing. The insertable reference member again would not serve as either a packer or anchor and would only prevent a well tool from passing further into the well bore. It would also not prevent any rotation of the well tool.




It should be appreciated that there are many orientating tools and methods well known in the art for determining the orientation of reference member


10


. Such prior art orientating tools and methods may be used with the well reference apparatus and method of the present invention. It is preferred that the reference member be oriented in a preferred orientation within the cased borehole. Thus, it is preferred that once the reference member is located at a preferred depth within the cased borehole, that the orienting tool be used to determine the orientation of the reference member


10


. For example, in a horizontal well, it is preferred that the reference member be located on the high side of the borehole and project downwardly so as to avoid becoming an interference with any tools which are run through the through bore of the anchor member.




Various orienting tools and methods may be used to determine the orientation of the reference member


10


. One common method is the use of a measurement while drilling (“MWD”) tool. Various types of MWD tools are known including, for example, a magnetometer which determines true north. Typically, a bypass valve is associated with the MWD tool since the MWD tool typically requires fluid flow for operation. Fluid flows through the MWD tool and then back to the surface through the bypass valve allowing the tool to conduct a survey and determine its orientation within the drill string or cased borehole. Since the orientation of the MWD tool is known with respect to the reference member


10


, a determination of the orientation of the MWD tool also provides the orientation of the reference member


10


.




In one preferred method of the well reference apparatus and method of the present invention, the reference member


10


is disposed on the end of a pipe string with an MWD collar disposed on the pipe string above the reference member


10


. In operation, the assembly is lowered into the borehole on the pipe string. Once the preferred depth is attained, the MWD is activated to determine the orientation of the reference member


10


. If the reference member


10


is not oriented in the preferred orientation, the pipe string is rotated to align the reference member in the preferred orientation. This process may be repeated for further corrective action and to verify the proper orientation of the reference member


10


. Upon achieving the proper orientation of the reference member


10


, the reference member


10


is set within the borehole


30


and the pipe string disconnected from the reference member


10


and retrieved. It should be appreciated that the pipe string may also include a well tool for performing a well operation in the borehole


30


. The well tool would preferably be disposed between the MWD collar and the reference member


10


.




In an alternative preferred method, the well reference apparatus and method includes an assembly of the reference member


10


on the lower end of a pipe string. The assembly is lowered into the well until the desired depth is achieved. An orienting tool, such as wireline gyro is lowered through the bore of the pipe string and oriented and set within the reference member


10


. The orienting tool determines the orientation of the reference member


10


. If the reference member


10


does not have the desired orientation, the pipe string is rotated to the desired orientation of the reference member


10


. The orienting tool may be used to take further corrective action or to verify the orientation of the reference member


10


. Once the orientation of the reference member has been achieved, the wireline orienting tool is retrieved from the well. It can be appreciated by one skilled in the art that a well tool for a well operation may also be disposed in the pipe string. It can be seen that this embodiment requires both a tubing conveyed trip and a wireline trip into the well.




It should be appreciated, however, that the reference member


10


may be set within the cased borehole


28


and then its orientation determined by an appropriate orientation measuring tool. For example, the reference member


10


may be lowered into the well on a wireline and wireline set within the cased borehole. A wireline gyro may then be lowered into the borehole and orientingly received by the reference member


10


to determine the actual orientation of the reference member within the borehole. The orientation member on the reference member


10


receives landing sub


86


with orientation key


72


connected to a wireline gyro or other orientation device. The orientation member orients the gyro in a predetermined orientation such that upon the gyro determining its orientation within the cased borehole


28


, the orientation of the reference member


10


is also known. The MWD tool is preferred over the wireline gyro in a horizontal borehole where there is no gravity to assist the gyro to pass down through the cased borehole


28


. As can be appreciated, this requires an additional trip into the well and may or may not achieve a desired angular orientation of the reference member within the borehole.




Preferably, the setting tool is assembled onto the reference member


10


at the surface. The setting tool is connected to the landing sub


86


with an orientation surface which engages the orientation surface on the orientation member on the reference member


10


. This engagement aligns the setting tool with the reference member


10


for orienting and mating the orientation surface on the reference member


10


. Thus, the setting tool is oriented in a specific manner with respect to the reference member


10


prior to being lowered into the well bore


30


.




Although not preferred, it should be appreciated that the setting tool may remain attached to the reference member. However, to achieve the full advantages of the present invention, if the setting tool is to remain attached to the reference member


10


, it is preferred that the setting tool include a through bore which does not restrict the passage of production fluids and well tools.




It should further be appreciated that the reference member


10


may be mounted below a retrievable packer to form a two-stage packer. The upper stage of the packer with the sealing elements may be removed allowing the reference member to remain in the borehole.




It should also be appreciated that the reference member


10


may be adapted to also serve as an anchor or as a packer. See U.S. Provisional Application Serial No. 60/134,799, filed May 19, 1999 and entitled “Well Reference Apparatus and Method,” hereby incorporated herein by reference.




It should be appreciated that the well reference apparatus and method may be used with many types of well tools used for accomplishing a drilling operation in a well and in particular for multi-lateral drilling operations. For example, such well tools may include a whipstock, a deflector, a sleeve, a junction sleeve, a multi-lateral liner, a liner, a spacer sub, an orientation device, such as an MWD or wireline gyro, or any other tool useful in drilling and completion operations.




The well reference apparatus and method is useful in the drilling of boreholes in new and existing wells and particularly is useful in the drilling of multi-lateral wells. Multi-lateral wells are typically drilled through an existing cased borehole where a lateral borehole is sidetracked through a window cut in the casing and then into the earthen formation. Multi-lateral wells include a plurality of lateral boreholes sidetracked through an existing borehole. The preferred embodiment will now be described for use in milling a window in the cased borehole and drilling a lateral borehole. It should be appreciated that this method is only one example of the well operations which may be conducted with the well reference apparatus and method of the present invention.




Referring now to

FIGS. 20-24

, the well reference apparatus and method of the present invention has particular application in drilling operations for the drilling of multiple lateral boreholes from an existing cased well. It should be appreciated that for reasons of clarity and simplicity not all details are shown in

FIGS. 20-24

, and details are only shown where necessary or helpful to an understanding of the invention. Standard fluid sealing techniques, such as the use of annular O-ring seals and threaded connections may be depicted but not described in detail herein, as such techniques are well known in the art. As such construction details are not important to operation of the invention, and are well understood by those of skill in the art, they will not be discussed here.




Referring now to

FIGS. 20A-C

, there is shown one preferred assembly


200


of the well reference apparatus and method disposed within an existing borehole


202


cased with casing


204


. The cased borehole


202


passes through a formation


206


. The assembly


200


includes reference member


10


, a setting tool, a landing sub


86


, a splined sub


166


, a retrievable packer or anchor


170


, a debris barrier


168


and a whipstock


180


. The splined sub


166


orients the landing sub


86


with the packer or anchor


170


. Typically a packer will be used rather than an anchor. Retrievable packer


170


is a standard retrievable packer such as that manufactured by Smith International, Inc. It should be appreciated that a retrievable packer


170


includes a packing element


172


, one or more slips


174


, and its own setting mechanism


176


. Whipstock


180


is a standard whipstock such as the track master whipstock manufactured by Smith International, Inc. Whipstock


180


includes a guide surface


178


facing a predetermined direction


182


.




In a one trip system, the assembly


200


further includes a plurality of mills, including a window mill


184


which is releasably attached at


208


to the upper end


210


of whipstock


180


and one or more additional mills


186


. Mills


184


,


186


may be a track master mill manufactured by Smith International, Inc. The assembly


200


also includes an MVD collar


188


and a bypass valve


190


disposed above the mills


184


,


186


. A pipe string


192


supports the assembly


200


and extends to the surface. Further details of the window milling system may be found in U.S. Pat. Nos. 5,771,972 and 5,894,88, both hereby incorporated herein by reference.




Alternatively, it should be appreciated that assembly


200


may be run into the well with a tubing conveyed trip and a wireline trip by replacing the MWD collar


188


with a locator sub for receiving a wireline gyro to determine the orientation of reference member


10


.




It should be appreciated that assembly


200


is assembled with reference member


10


, the whipstock face


178


, and the MWD collar


188


angularly oriented in a known orientation, whereby upon the MWD determining its orientation within the borehole


202


, the orientation of the reference member


10


and the whipstock face


178


is known. The whipstock face


178


may be aligned with landing sub


86


by splined sub


166


. The splines on splined sub


166


also provide for the transmission of torque.




Referring now to

FIGS. 21A-C

, assembly


200


is preferably lowered into the borehole


202


in one trip into the well. Sections of pipe are added to pipe string


192


until reference member


10


reaches the desired depth within borehole


202


. This depth may be determined by counting the sections of pipe in the pipe string


192


since each of the pipe sections has a known length. Once the reference member


10


has reached the desired depth, fluid flows down the pipe string


192


with the bypass valve


190


in the open position allowing the sensors within MWD collar


188


to determine its orientation within borehole


202


. If MWD collar


188


includes an accelerometer, the accelerometer will indicate gravitational direction and thus determine the orientation of reference member


10


. The pipe string


192


is rotated to adjust the orientation of reference member


10


and the MWD orientation repeated until reference member


10


achieves its preferred and desired orientation within borehole


202


. Once the reference member


10


has achieved its orientation, the bypass valve


190


is closed and the pipe string


192


is pressured up to actuate setting tool


90


to set reference member


10


permanently within the casing


204


of borehole


202


. Slips


12


,


14


(shown in

FIG. 1

) on reference member


10


grippingly engage the wall of the casing


204


to permanently set reference member


10


within the borehole


202


. In the preferred embodiment, anchor


170


is a packer having packing elements


172


which are compressed to sealingly engage the inner wall of the casing


204


. The packing element


172


and the slips


174


or retrievable packer


170


are then set to anchor the whipstock


180


and absorb the compression, tension, and torque applied to the whipstock by the subsequent milling of the window and the drilling of the lateral borehole. An anchor would be used instead of a packer where sealing engagement with the casing is not required.




The well reference member


10


does not include a latching mechanism. When the well reference member


10


is used in milling a window in the casing


28


, the well reference member


10


is not latched onto the whipstock and an independent packer or anchor is used to anchor the whipstock and to handle the torque of the milling operation. For example, a weight set packer may be used on the whipstock and is set after the assembly is depth located and oriented by the well reference member


10


. A packer is required where sealing is necessary to seal off the primary borehole.




It may be advantageous to latch the whipstock assembly to the well reference member


10


as well as setting an anchor or packer to serve as an anchor for the milling operation. By latching onto the well reference member


10


, tension may be placed on the work string to ensure that the whipstock assembly has been properly nested, depth located, and oriented in the well reference member


10


. If the orientation surfaces are not mating properly, then the collet will not have completely passed through the bore of the well reference member


10


so as to engage the lower end of the well reference member


10


and hold tension. Once the well reference member


10


is properly seated then the anchor or packer is set.




It should be appreciated that a latching assembly may be used to latch a later reentry assembly to the well reference member


10


. For example, a big bore packer, an anchor, liner hanger, a marker or some other well tool may be latched onto well reference member


10


. The latching assembly may include a latch, i e. a collet, which latches onto the well reference member


10


, much like the setting tools, to serve as an anchor for a subsequent well operation.




Referring now to

FIGS. 22A-C

, once packer


170


is set, window mill


184


is released from whipstock


180


. Typically, this release is achieved by shearing a shear bolt which connects window mill


184


to the upper end


210


of whipstock


180


. It should be appreciated however, that other release means may be provided including a hydraulic release. Upon detachment of mill


184


from whipstock


180


, the pipe string (


192


of

FIGS. 11A-C

) rotates the mills


184


,


186


which are guided by the face


178


of whipstock


180


to cut a window


212


in casing


204


. The mills


184


,


186


pass through the window


212


and typically drills a rat hole


214


in the formation


206


. Typically the pipe string


192


with mills


184


,


186


is then retrieved from the borehole


202


.




It should be appreciated that the mill and drill apparatus of U.S. patent application Ser. No. 09/042,175 filed Mar. 13, 1998, entitled “Method for Milling Casing and Drilling Formation”, hereby incorporated herein by reference, may be used to continue to drill the first lateral borehole


216


, best shown in

FIG. 14A-C

. The mill and drill apparatus includes a PDC cutter which is used both as the mill to cut window


212


and the bit to cut lateral borehole


216


.




Referring now to

FIGS. 23A-C

, the setting mechanism


176


of retrievable packer


170


is actuated to unset slips


174


and disengage packing element


172


. Since the retrievable packer


170


is not latched to the reference member


10


after the release of setting member


90


, the setting member


90


, extension member


86


, spline sub


166


, retrievable packer


170


, debris barrier


168


, and whipstock


180


may now be retrieved from the well bore leaving reference member


10


permanently installed within casing


204


at a set depth and particular angular orientation about axis


74


. A fishing tool (not shown) may then be lowered for attachment to the upper end


210


of whipstock


180


to remove the assembly and leave reference member


10


permanently within borehole


202


.




Referring now to

FIGS. 24A-C

, for reentering the lateral borehole


194


into formation


192


, a bottom hole assembly may be run into the wellbore for working on the lateral borehole


194


. In this assembly, the whipstock (


180


of

FIGS. 23A-C

) is replaced with a deflector


196


which is mounted above the debris barrier


168


and retrievable packer


170


. The splined sub


166


supports a landing sub or extension member


86


which includes an orientation surface which engages the orientation surface on the orientation member. As orientation surfaces engage, the well tool rotates as it rides downwardly along the orientation surface of the orientation member. Upon seating the orientation surfaces, the face


198


of deflector


196


is properly oriented toward lateral


194


so as to guide a work string into lateral


194


to complete operations in the lateral borehole into the formation


192


. A work string is deflected through window


212


by deflector


196


for performing operations in the borehole


216


. Once work in lateral borehole


216


has been completed, the work string is retrieved and removed from the boreholes


216


and


202


. Upon properly orienting the assembly on reference member


10


, the packing element


172


and slips


174


of retrievable packer


170


are set to absorb the impact of the compression, tension, and torsion applied during the operation. The assembly is not latched into reference member


10


.




After the setting tool


30


and collets are removed, a reentry assembly with a collet may be lowered through the well reference member


10


with the collet passing through the bore of well reference member


10


to latch onto member


10


. The collet first passes through the bore of well reference member


10


in a contracted position and then is expanded to latch onto the lower terminal edge of well reference member


10


much like that shown on the setting tools.




The reentry assembly may be modified to allow for a large bore therethrough for access below the well reference member


10


. Excess members on the setting tool are removed and a thinner walled housing is used. The lower nose cap is removed along with the lower power pack. A smaller nose cap may be used and run back in with the reentry assembly. The splined sub is also used in a subsequent reentry to properly orient the new well tool with respect to the mating orientation surfaces so that the new well tool is properly oriented for the well operation.




Although the operation describes the reference member


10


being run into the borehole


202


with the assembly of the whipstock


180


and mills


184


,


186


, it should be appreciated that reference member


10


and releasable setting member may be run into the well independently of the other well tools. The reference member


10


would be set at a predetermined depth and orientation for the subsequent well operation. The assembly for the subsequent well operation would include a locator sub


86


with an orientation surface to orientingly engage the orientation member as previously described to properly orient the well tool for this subsequent operation. If it is desirable to have the well tool oriented in a specific direction, such as on the high side or lower side of the well bore, the well tool may be properly oriented with the landing sub


86


at the surface such that upon the landing sub engaging the orientation member of reference member


10


, the well tool will be oriented in the preferred direction.




The orientation of reference member


10


is now known for all subsequent drilling operations. Thus, all subsequent well tools may be oriented by reference member


10


and all subsequent drilling operations conducted and spaced out in relation to reference member


10


.




A locator sub


86


may be attached to the lower end of a subsequently lowered well tool for installation on reference member


10


. The locator sub


86


causes the orientation of the subsequent well tool in a known orientation within the well bore


202


and spaces out the subsequent well tool a known distance with respect to reference member


10


.




Referring now to FIGS.


25


A


1


-


3


, B


1


-


3


, Cl-


3


, and D


1


-


3


, there is shown another assembly


400


of the well reference apparatus and method of the present invention. Assembly


400


includes a locator sub


86


, a string of spacer subs


402


extending from locator sub


86


to a retrievable anchor


410


connected to the upper end of spacer subs


402


, a debris barrier


432


, and a whipstock sub


434


with hinge connector


436


connected to another whipstock


440


. Mills


450


are attached to the upper end


456


of whipstock


440


by releasable connection


454


. A pipe string


464


extends from the mills


450


to the surface. No orientation member is needed in assembly


400


since assembly


400


is oriented by previously set reference member


10


.




The objective of assembly


400


is to drill a second lateral borehole


416


located a specific spaced out distance above first lateral borehole


216


of FIGS.


24


A-C). This spaced out distance is determined by knowing the length of each of the members in assembly


400


in relation to reference member


10


.




Where the spaced out distance above reference member


10


is a length which allows the assembly of assembly


400


to be made at the surface, the assembly


400


is assembled and the orientation of the face


442


of whipstock


440


is scribed along the face of the members making up assembly


400


down to locator sub


86


. Locator sub


86


is then oriented to properly align with face


442


of whipstock


440


upon installation. Although FIG.


25


A


1


-


3


appears to illustrate second lateral borehole


416


as being on the opposite side of the cased borehole from first lateral borehole


216


, it should be appreciated that the face


442


may be directed in any orientation in borehole


202


.




It should also be appreciated that should the spaced out distance of assembly


400


be of a length such that it is not practical to make up the assembly


400


at the surface so as to easily align locator sub


86


, the locator sub


86


may be separated into an adjustable connector sub and an orientating latch sub. The orienting latch sub is mounted on the lower end of the spacer subs


402


and the adjustable connector sub is disposed adjacent the whipstock


440


, such as between the upper end of the string of spacers


402


and retrievable anchor


410


. In this embodiment, the orientation of the lower orientating latch sub would be scribed along the string of spacer subs and then the assembly of the retrievable anchor


410


, whipstock


440


, and mills


450


are assembled as a unit for connection to the adjustable connector sub at the upper end of spacer sub


402


. The adjustable connector sub allows the whip face


442


to then be properly aligned using the scribing on the spacer subs, so as to be aligned with the lower orienting latch sub which will have a known orientation with reference member


10


upon installation.




In operation, assembly


400


is lowered into borehole


202


with locator sub


86


stabbing into reference member


10


to orient assembly


400


in the preferred orientation for the drilling of second lateral borehole


416


. Retrievable anchor


410


is then actuated to grippingly engage the casing


204


. Retrievable anchor


410


provides support for whipstock


440


. Without retrievable anchor


410


, the milling and drilling operations on whipstock


440


, suspended many feet above reference member


10


, causes instability in the milling and drilling operations. The mills


450


are then detached from whipstock


440


and the whipstock face


442


guides and deflects the mills


450


into the casing


204


to mill a second window


412


and drill rat hole


414


.




As shown in FIG.


25


B


1


-


3


, the mills


450


are retrieved and a drilling string with a standard bit is lowered into the well to begin the drilling of second lateral borehole


416


.




As shown in FIG.


25


C


1


-


3


, a fishing tool


418


may be used to retrieve whipstock


440


and, as shown in FIG.


25


D


1


-


3


, a deflector


380


is attached to a locator sub


86


and spaced out in relation to reference member


10


. This assembly is then be lowered into the borehole for orientation on reference member


10


.




A work string with standard drill bit may then again be lowered into the well and guided through the window


412


by deflector


380


and into the second lateral borehole


416


.




Referring now to FIGS.


26


A


1


-


3


, B


1


-


3


, and C


1


-


3


, there is still another preferred embodiment of the reference well apparatus and method. An assembly


500


includes a locator sub


86


, debris barrier


532


, and a connector sub


534


for connecting to the lower end of a tieback insert


510


. A running tool


512


on the lower end of a drill string


564


is connected to the upper end of tieback insert


510


. One embodiment of tieback insert


510


is shown and described in U.S. Provisional Patent Application Serial No. 60/116,160, filed Jan. 15, 1999, and in U.S. patent application Ser. No. 09/480,073, filed Jan. 10, 2000 entitled Lateral Well Tie-Back Method and Apparatus, both hereby incorporated herein by reference. Tieback insert


510


includes a main bore


512


and a branch bore


514


. Main bore


512


is to be aligned with the existing borehole


202


while the branch bore


514


is to be aligned with one of the lateral boreholes such as for example lateral borehole


216


. For branch bore


514


to be properly aligned with lateral borehole


216


, it is necessary that the tieback insert


510


be properly oriented within existing borehole


202


.




In operation, the assembly


500


is assembled at the surface with branch bore


514


properly aligned on locator sub


86


so as to be in proper alignment with lateral borehole


216


upon orientation with reference member


10


.




The well reference apparatus and method of the present invention may also be used with the system described in U.S. patent application Serial No. 60/247,295, filed Nov. 10, 2000 and entitled Method and Apparatus for Multilateral Completion, hereby incorporated herein by reference.




In yet another embodiment of the well reference apparatus and method, the reference member


10


may be used in performing operations below reference member


10


. Since reference member


10


has a large through bore, access is provided below reference member


10


. For example, a liner may be supported from the reference member


10


and include an orientation slot for engagement with reference member


10


to align the liner. To provide the necessary sealing, a packer would be set above the reference member


10


for packing off the liner hanger with the casing


204


. By avoiding the reference member having a mandrel, the bore of the reference member


10


will allow the passage of a ideally sized liner and couplings since the reference member


10


will have a wall thickness equal to or less than that of the wall thickness of the liner hanger. Thus no bore diameter is lost. The liner hanger is anchored above the reference member. The liner may include a precut window to allow the drilling of another lateral borehole extending through the liner window below reference member


10


. Another example includes the support of a tubing string below reference member


10


for the production of a lower producing formation located below reference member


10


.




The reference member


10


is relatively thin and may be easily removed from the well if necessary. One method of removing reference member


10


from casing


204


would be through the use of a mill.




In each of the embodiments described above, the well reference member


10


may be released from the casing


28


. A release member may be used to release the engagement of the well reference member


10


from the casing


28


. For example with respect to well reference member


10




a,


the release member is attached to one end of the well reference member body


312


thus mounting the well reference member


10




a


onto the release member. A portion of the release member extends through the well reference member body


312


and that portion has a lower end which extends below the lower end of the well reference member


10


. The release member portion also includes a piston member engaging the top of the wedge


320


on the well reference member


10




a


for driving the wedge


320


out of the engagement with the slot


318


in the well reference member body


312


to release the well reference member


10




a


from engagement with the casing


28


. The release member is removed with the release member engaging the lower end of the well reference member


10




a


to also remove the well reference member


10




a.






The well apparatus and method provides many advantages over the prior art.




The reference member


10


allows the use of a retrievable packer


170


rather than a permanent big bore packer. A retrievable packer has the advantage in that it may be used again thus saving additional expense.




The reference member


10


only need engage the casing a sufficient amount so as to allow the orienting stinger


85


from the landing sub


86


to ride down the inclined surface


66


of orientation member


16


so as to be properly located in depth and properly angularly oriented about the axis.




Another advantage of the reference member is that the bore therethrough approximates the drift diameter and thus is greater than the diameter of the bore of a big bore packer. The larger bore through the reference member permits flowbore operations below the reference member which is a further advantage.




The reference member


10


has a larger bore to allow the passage of larger perforation guns to perforate a formation located below the reference member in the existing borehole. This is also an advantage in new wells where larger perforation guns are used to complete the primary well bore and then used to complete the lateral borehole. Large perforating guns will not pass through a big bore packer.




The reference member provides a substantial economic advantage over the use of a packer or anchor as a reference and orientation device. Since the reference member is not required to withstand the compression, tension, and torque of the well operation, the construction of the reference member may be of a simple construction, particularly as compared to a packer, and thus be a relatively inexpensive tool. Since the reference member only requires a minimum number of parts, i.e. upper and lower slips, upper and lower cones, and an orientation member, a minimum number of parts must remain down hole and also allow the bore through the reference member to be maximized.




The reference member


10


has the further advantage of not requiring a latch. A packer and anchor require that the whipstock be latched to the packer and anchor so as to withstand the compression, tension, and torque of the well operation. Since the packer and anchor are independent of the reference member, the packer and anchor need not be latched to the reference member since the packer and anchor themselves have cones and slips for biting engagement into the casing.




Throughout the detailed description of the preferred embodiments, reference was made to the well reference member


10


. This should be understood to also reference other embodiments of the well reference members


10




a,




10




b.


While preferred embodiments of this invention have been shown and described, modifications thereof can be made by one skilled in the art without departing from the spirit or teaching of this invention. The embodiments described herein are exemplary only and are not limiting. Many variations and modifications of the system and apparatus are possible and are within the scope of the invention. Accordingly, the scope of protection is not limited to the embodiments described herein, but is only limited by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims.



Claims
  • 1. An apparatus serving as a reference within a casing, comprising:a body having an engaging surface and a slot; a wedge member mounted within said slot; said wedge member having a first position within said slot with said engaging surface in a contracted position and a second position within said slot with said engaging surface in an expanded position engaging the casing.
  • 2. The apparatus of claim 1 wherein said body further includes an orientation surface.
  • 3. The apparatus of claim 2 wherein said orientation surface is a mule shoe surface.
  • 4. The apparatus of claim 1 wherein said body and wedge member are the only two parts making up the apparatus.
  • 5. The apparatus of claim 1 wherein said slot includes a V-shape with said V-shape and wedge member having complimentary tapered surfaces.
  • 6. The apparatus of claim 5 wherein said surfaces are cut on a radius of said body forming inner and outer edges, said inner edges having a chord which is smaller than a chord formed by said outer edges.
  • 7. The apparatus of claim 1 wherein said body has a thin wall whereby an inside diameter of said body is less than 70% of an inside diameter of the casing.
  • 8. The apparatus of claim 1 wherein said body is generally tubular and has an inner and outer diameter, said outer diameter in said contracted position being less than said inner diameter in said expanded position.
  • 9. The apparatus of claim 1 wherein said engaging surface is roughened to frictionally engage the casing in said expanded position.
  • 10. The apparatus of claim 1 wherein said engaging surface has teeth adapted to bite into the casing in said expanded position.
  • 11. The apparatus of claim 10 wherein said teeth are uniformly disposed around said body.
  • 12. The apparatus of claim 1 wherein said slot extends a longitudinal length of said body forming a C-shaped cross sectional body.
  • 13. The apparatus of claim 1 further including an actuating member for moving said wedge member from said first position to said second position.
  • 14. The apparatus of claim 13 wherein said actuating member engages one end of said body and said wedge member and forces said wedge member into said slot.
  • 15. The apparatus of claim 14 wherein said actuating member is releasably attached to said wedge member.
  • 16. The apparatus of claim 1 wherein said body has first and second ends and further including a setting tool releasably engaging said ends.
  • 17. An apparatus to locate a well tool in a cased borehole, comprising:an engaging member having a longitudinal slot and adapted to engage the cased borehole; a wedge member disposed within said slot of said engaging member to force said engaging member against the cased borehole; an orientation member disposed on said engaging member; and said engaging member, wedge member, and orientation member forming a bore through the apparatus.
  • 18. The apparatus of claim 17 wherein the apparatus provides no sealing engagement with the cased borehole.
  • 19. The apparatus of claim 17 wherein the apparatus has no setting mechanism.
  • 20. The apparatus of claim 17 wherein the apparatus has no latch.
  • 21. The apparatus of claim 17 wherein the cased borehole has a diameter and said bore has a diameter which is at least 70% of the diameter of the cased borehole.
  • 22. The apparatus of claim 17 wherein said engaging member locates the depth of the well tool in the cased borehole.
  • 23. The apparatus of claim 17 wherein said orientation member includes a surface which angularly orients the well tool within the cased borehole.
  • 24. A method of installing a reference member in a cased borehole, comprising:lowering the reference member into the cased borehole; and setting the reference member within the cased borehole by driving a wedge into a longitudinal slot in the body of the reference member.
  • 25. The method of claim 24 comprising:lowering a reentry tool into the cased borehole; and engaging orientation surfaces on the reentry tool and reference member to orient the reentry tool in the cased borehole.
  • 26. A method for setting a marker in the borehole of a well, comprising:running a reference member and orientation tool into the borehole; determining the orientation of the reference member; rotating the reference member; repeating the determining and rotating steps until the reference member is properly oriented in the borehole; permanently setting the reference member within the borehole by expanding the body of the reference member into engagement with the casing; lowering a locator member with well tool into the borehole; orienting the locator member on an orientation member on the reference member; and performing a well operation with the well tool.
CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation-in-part application of now abandoned U.S. patent application Ser. No. 09/573,584, filed May 18, 2000 and entitled “Well Reference Apparatus and Method,” which claims the benefit of 35 U.S.C. 119(e) of U.S. Provisional Application Serial No. 60/134,799, filed May 19, 1999 and entitled “Well Reference Apparatus and Method,” both hereby incorporated herein by reference.

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Entry
Praful C. Desai and Charles H. Dewey; Smith International, Inc., Red baron Group; IADC/SPE 59237; Milling Variable Window Openings for Sidetracking; 2000 IADC/SPE Drilling Conference, New Orleans, LA, Feb. 23-25, 2000; (9 p.).
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Provisional Applications (1)
Number Date Country
60/134799 May 1999 US
Continuation in Parts (1)
Number Date Country
Parent 09/573584 May 2000 US
Child 09/860870 US