The present invention relates to a well tool device comprising a ratchet system.
Some well tools for oil and/or gas wells comprises anchoring devices. Such a well tool is run into the well in a run or radially retracted state. At a desired location, the tool is brought to its set or radially retracted state, where the tool is fixed to the inner surface of the well pipe by means of its anchoring devices. Some of these tools are retrievable, i.e. they can be brought from the set state to a retrievable or radially retracted state again, to ease the retrieval of the tool out from the well.
Other well tools, such as bridge plugs, straddles etc., comprises an additional sealing element that is radially expanded towards the inner surface of the well to prevent axial fluid flow between the upper and lower sides of the sealing element.
The above well tools may be brought between their retracted and expanded states by means of a relative axial displacement between an inner mandrel device and an outer housing device of the well tool.
A ratchet system is often used in such tools. Such a prior art ratchet system 30 is shown in
The locking ring 40 comprises a grooved inner surface area 42 for engagement with the grooved outer surface area 32 of the mandrel device 10 and a grooved outer surface area 44 for engagement with the grooved inner surface area 34 of the outer housing 20.
Axial movement between the mandrel device 10 and the locking ring 40 is allowed in a first direction A when the locking ring 40 is engaged with the mandrel device 10 while movement between the mandrel device 10 and the locking ring 40 is prevented in a second direction B opposite of the first direction A (
It should be noted that there is no relative axial movement between the outer housing 20 and the locking ring 40. The outer housing 20 and the locking ring 40 can not be fixed to each other, as the locking ring 40 must be allowed to radially expand as its grooved inner surface area 42 moves relative to the grooved outer surface area 32 in the allowed direction A. The locking ring 40 comprises an axial slit 41 to allow such radial expansion of the locking ring 40. To prevent relative axial movement between the outer housing 20 and the locking ring 40, the number of grooves per unit of length on the outer surface 44 of the locking ring 40 is typically half of the number of grooves per unit of length on the inner surface 42 of the locking ring.
The ratchet system is typically used to allow the tool to be brought from the retracted state to the expanded state while preventing the tool going from the expanded state and back to the retracted state again, as this will cause an undesired release of the tool with respect to the inner surface of the well pipe.
In NO 340816 and NO 20141476 (Interwell) a releasable ratchet system is described to have two states, a first state where the ratchet system is working as a normal ratchet system, i.e. that movement between the mandrel device and the locking ring is allowed in one direction only, and a second state where movement between the mandrel device and the locking ring is allowed in both directions.
Some prior art locking rings have a threaded or hatched outer surface for mechanical connection to the housing device of the tool. The purpose of the mechanical connection between the housing device and the locking ring is to allow the above-mentioned temporary small expansion of the diameter of the locking ring 10 within the housing.
One disadvantage with the above solution is that a small relative axial movement between the housing 20 and the locking ring 40 is inherently allowed due to the nature of such grooved connections. This backward movement is often referred to as backlash. In
There will often be a backlash between the locking ring 40 and the mandrel device 10. This backlash is indicated with arrow BL10 in
Typically, springs are used to prevent or reduce the above backlash. Such springs contributes to the length and complexity of the well tool.
Hence, one object of the invention is to reduce backlash of ratchet systems of well tools. Yet another object is to reduce the need of springs to prevent such backlash.
One solution to this problem could be to transfer forces between the outer housing 20 and the locking ring 40 via the axially facing, annular end surfaces 45 of the locking ring 40.
One disadvantage with this solution is that for higher pressures, a larger area for transferring axial forces between the outer housing and the locking ring 40 is needed. An increased area is only achieved by increasing the thickness T40 (
The above grooved surface areas can be provided as threads, i.e. as a spiral-shaped tracks. Here, the assembly of the ratchet system can be performed by screwing the different parts of the ratchet system together. Alternatively, the grooved surface areas can be provided as ring-shaped tracks. Here, the locking ring of the ratchet system must be radially expanded during the assembly. For the above locking ring with increased thickness, a powerful tool must be used to force the locking ring open during assembly. Again, there is a risk of plastic deformation of the locking ring.
In addition, it was found that during the setting of a plug with such a locking ring, a larger proportion of the available setting force will be used to move the ratchet system, causing a smaller proportion of the available setting force to compress the sealing element of the plug towards the inner surface of the well pipe, which negatively affects the pressure rating of the plug.
Hence, another object of the invention is to provide a well tool with a ratchet system which do not affect other parts of the well tool negatively.
As for many such well tools, the object is to provide well tools which can withstand higher temperatures and higher pressures.
The present invention relates to a well tool device comprising:
In one aspect, the grooved inner and outer surface areas of the first and second locking rings are preventing relative axial movement between the first and second locking rings.
In the case that the grooved inner and outer surface areas comprises ring-shaped tracks, no relative axial movement will occur between the first and second locking rings. However, in the case that the grooved inner and outer surface areas comprise spiral-shaped tracks, a small relative axial movement may occur between the first and second locking rings during the radial expansion of the locking rings, i.e. during the relative axial movement between the locking ring and the mandrel device in the first axial direction.
In one aspect, the grooved inner and outer surface areas of the first and second locking rings are allowing relative circumferential movement between the first and second locking rings.
This is achieved by orienting the tracks of the grooved inner and outer surface areas perpendicular to the longitudinal axis I or substantially perpendicular to the longitudinal axis I.
In one aspect, the ratchet system comprises:
Alternatively, the first and second elements may be provided as a part of the housing device alternatively they can be fixed to or connected to the housing device. Preferably, the first and second elements are ring elements to provide as large as possible contact surfaces with respect to the locking rings.
In one aspect, an axial length of the first locking ring is equal to an axial length of the second locking ring.
In one aspect, the axial distance is equal to the axial length of the first and/or second locking ring.
Alternatively, the axial distance can be equal to the axial length of the first and/or second locking ring plus an additional length to ensure that the elements do not prevent radial expansion of the locking rings due to friction between the locking rings and the elements. The additional length is shorter than the distance between the tracks of the grooved inner and outer surface area of the locking ring and mandrel device. Hence, this additional length does not contribute to an increased backlash for the well tool.
In one aspect, the ratchet system comprises an annulus provided radially between the outer surface of the inner mandrel device and the inner surface of the outer housing device and axially between the first and second elements.
The diameter of the annulus is larger than the outer diameter of the outer locking ring in its initial state, thereby allowing radial expansion of the locking rings.
In one aspect, the slits of the first and second locking rings are initially aligned with each other.
In one aspect, the ratchet system further comprises a third locking ring provided radially outside the second locking ring, the second locking ring comprising a grooved outer surface area, the third locking ring comprising a grooved inner surface area engaged with the grooved outer surface area of the second locking ring, and an axial slit allowing radial expansion of the third locking ring, where the third locking ring is engaged with the outer housing.
Of course, when this third locking ring is the outer locking ring, the diameter of the annulus is larger than the outer diameter of the third locking ring in its initial state. In one aspect, the thickness of the second locking ring is larger than the thickness of the first locking ring.
The above well tool device has a longitudinal center axis, where the well tool device is inserted axially into an oil and/or gas well, i.e. with its longitudinal center axis in a direction parallel to or coinciding with, the central axis of the well. The term “upper” refers to a part of the well tool device being relatively closer to the top end of the well, while the term “lower” refers to a part of the well tool device being relatively closer to the bottom end of the well. In the present drawings, the left side of the drawings are considered to be the upper side, while the right side of the drawings are considered to be the lower side.
The terms “outer”, “outside”, “outwardly” refers to a part of the well tool device being faced away from the longitudinal center axis, while the terms “inner”, “inside” or “inwardly” refers to a part of the well tool device being faced towards the longitudinal center axis.
According to the invention, it is achieved that the relative axial displacement between the housing device and the locking device is reduced. There will still be relative axial displacement between the mandrel device and the locking device. However, the relative axial displacement between the housing device and the locking device in prior art was considerably larger (i.e. typically twice as large) than the relative axial displacement between the mandrel device and the locking device and hence the total axial displacement between the mandrel device and the housing device is reduced.
The Interwell ECJ tool (Expandable Junk Catcher) is sold and marketed by Interwell. This tool comprises an expandable junk guiding device (described in NO 20121377) and an anchoring device which are radially expanded towards the inner surface of the well pipe to hold the tool at the desired location in the well. A prior art ratchet system has been used in this tool to lock the housing device to the mandrel device in the radially expanded state. However, due to the relative axial displacement allowed by the prior art ratchet system, a spring device was needed in the tool to prevent or at least reduce the relative axial displacement. By replacing the prior art ratchet system with the ratchet system of the present invention, the spring device can be replaced by a relatively smaller spring device, which contributes to a lower cost and shorter length of the tool.
Embodiments of the invention will now be described with reference to the enclosed drawings, where:
a illustrates a cross sectional perspective view of the mandrel device with the grooved outer surface area of the ratchet system;
It is now referred to
It should be noted that the well tool 1 here is only a part of a well tool used to illustrate the technical features of the ratchet system 30. The mandrel device and the outer housing device are considered known for a skilled person and will not be described here in detail. It should however be noted that the mandrel device 10, the outer housing device 20 and the ratchet system 30 can be implemented into several of the present Interwell well tools, such as the expandable junk catching device (described in NO 20121377), the high expansion plug (described in U.S. Pat. No. 7,178,602) etc.
In
It is now referred to
A first annular end surface is indicated with reference number 46 while a second annular end surface, provided on the opposite side of the first end surface 46, is indicated with reference number 48. The first and second end surfaces 46, 48 are preferably perpendicular to the longitudinal center axis I.
It is now referred to
A first annular end surface is indicated with reference number 56 while a second annular end surface, provided on the opposite side of the first end surface 56, is indicated with reference number 58. The first and second end surfaces 56, 58 are preferably perpendicular to the longitudinal center axis I.
The diameter of the first locking ring 40 is smaller than the diameter of the second locking ring 50, as is apparent from
As shown in
The assembly of the well tool 1 and ratchet system 30 is shown in
It
In
In
It is now referred to
The ratchet system 30 comprises a first, inwardly protruding ring element 36 and a second inwardly protruding ring element 38 provided at an axial distance D20 from the first element 36. These ring elements 36, 38 are defining a compartment indicated as reference number 39 in
In the present embodiment, the ring elements 36, 38 are provided as parts of the outer housing 20 itself. However, these elements 36, 38 may alternatively be connected to or fixed to the housing 20. To ease the assembly of the well tool 1, the elements 36, 38 may be provided as part of two different housing sections of the outer housing 20, where the two different housing sections are connected by a threaded connection indicated by a dashed line 28 in
The first inwardly protruding element 36 comprises a first supporting surface 36a for transferring axial forces between the housing device 20 and lower end surfaces 46, 56 of the first and second locking rings 40, 50. The second inwardly protruding element 38 comprises a second supporting surface 38a for transferring axial forces between the housing device 20 and the upper end surfaces 48, 58 of the first and second locking rings 40, 50.
The axial distance D20 between the ring elements 36, 38, i.e. between the supporting surfaces 36a, 38a, is indicated in
Hence, there is no grooved interface (i.e. with spiral-shaped or ring-shaped tracks) for transferring axial forces between the outer housing and the locking ring. Consequently, the prior art backlash BL20 of
The thickness T50 of the second locking ring 50 is preferably larger than the thickness T40 of the first locking ring 40.
It is now referred to
It is now referred to
A first annular end surface is indicated with reference number 66 while a second annular end surface, provided on the opposite side of the first end surface 66, is indicated with reference number 68. The first and second end surfaces 66, 68 are preferably perpendicular to the longitudinal center axis I.
The diameter of the third locking ring 60 is larger than the diameter of the second locking ring 50, as is apparent from
The third locking ring 60 is provided radially outside the second locking ring 50, with the its grooved inner surface area 62 engaged with the grooved outer surface area 54 of the second locking ring 50. Also the third locking ring 60 is engaged with the outer housing 20 as shown in
It should be noted that it is possible to provide the ratchet system 30 with more than three locking rings as well.
The operation of the well tool 1 will now be described. As prior art ratchet systems, the ratchet system 30 is configured to allow relative axial movement between the mandrel device 10 and the first locking ring 40 in a first axial direction A and to prevent relative axial movement between the mandrel device 10 and the locking ring 40 in a second direction B opposite of the first direction A. This is achieved by the shape of the tracks of the grooved areas.
It should be noted that the above grooved inner and outer surface areas can comprise ring-shaped tracks or spiral-shaped tracks. It should also be noted that the tracks do not need to be continuous, there might be some areas of the inner and outer surface areas that are provided without tracks. For example, NO 20141476 describes a ratchet system where the locking ring comprises a guiding fin. It should also be noted that the ratchet system 30 may comprise a key for radially expanding the slit of the locking rings 40, 50, 60 mechanically, causing the ratchet system 30 to be in a released state, in which axial movement of the locking rings is allowed in both directions A and B. This is also known from NO 20141476 and NO 340816.
The above first, second and third locking rings 40, 50, 60 have an initial state which are shown in the drawings. The initial state is their state when they are not affected by external forces. As the first locking ring 40 moves over the first track of the grooved outer surface area 32 of the mandrel device 10, the first locking ring 40 will be radially expanded, causing the width W41 of the gap 41 to expand and hence also the diameter D40 to expand. The radial expansion of the first locking ring 40 will press the second locking ring 50 outwardly, thereby causing the width W51 of the gap 51 to expand and hence also the diameter D50 to expand. In the embodiment with three locking rings, the radial expansion of the second locking ring 50 will press the third locking ring 60 outwardly, thereby causing the width W61 of the gap 61 to expand and hence also the diameter D60 to expand. When the first locking ring 40 has moved over the first track, the locking rings will be radially retracted again.
The grooved inner and outer surface areas 44, 52 of the first and second locking rings 40, 50 are preventing relative axial movement between the first and second locking rings 40, 50. In the embodiment with three locking rings, the grooved inner and outer surface areas 54, 62 of the second and third locking rings 50, 60 are preventing relative axial movement between the second and third locking rings 50, 60.
However, it is possible that there will be a minor relative axial movement will occur between the locking rings as they are radially expanded and then radially retracted again as the first locking ring moves over the tracks of the mandrel device. However, such minor relative axial movement will in the above embodiments be limited by the ring elements 36, 38.
It should however be noted that the grooved outer and inner surface areas 44, 52 of the first and second locking rings 40, 50 are allowing relative circumferential movement indicated as arrow C in
According to the invention, it is achieved that the relatively larger forces can be transferred between the locking rings and the housing device 20 due to the relatively larger contact area provided by the surface 36a and the sum of the respective annular end areas 46, 56, 66 of the locking rings in one direction and the corresponding contact area provided by the surface 38a and the sum of the respective annular end areas 48, 58, 68 of the locking rings in the opposite direction. During tests of a well tool comprising the above ratchet system, this solution was found superior to a ratchet system with one locking ring with increased thickness.
As indicated in
Number | Date | Country | Kind |
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20171858 | Nov 2017 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/074924 | 9/14/2018 | WO | 00 |