This disclosure relates generally to the field of wellbore trajectory planning for multiple wells proximate each other drilled through subsurface formations. More specifically, the disclosure relates to techniques for more efficiently identifying well trajectories which do not present material risk of collision with other proximate wellbores.
Subsurface formations in a particular geographic area may have a one or more reservoirs containing economically useful materials such as oil and gas. In order to economically extract such materials wellbores may be drilled from selected positions on the Earth's surface or the bottom of a body of water such as a lake or ocean. Such wellbores may be drilled along preselected trajectories in order to reduce and/or minimize distances between surface or water bottom locations of the wellbores while intersecting one or more reservoirs or portions thereof by wellbores. Drilling along such preselected trajectories is known in the art as directional drilling. Directional drilling uses certain types of drilling tools, for example steerable drilling motors or rotary steerable directional drilling systems to cause a drill bit to drill the well along the preselected trajectory. It is also known in the art to measure the position of each well along its trajectory at selected positions in order to determine how closely the well is following the predetermined trajectory.
The measurements of position have inherent error because of limitations in the accuracy of the sensors used to make the measurements. Thus, the absolute position of any wellbore at any position along its trajectory is subject to a degree of uncertainty. A description of a standard technique for calculating positional uncertainty at any point along a particular wellbore is described in H. S. Williamson, Accuracy Prediction for Directional Measurement While Drilling, paper no. 67616, 15 (4), Society of Petroleum Engineers, Richardson, Tex. (December 2000). The positional uncertainty calculation according to methods such as described in the foregoing publication is computationally expensive and may be time consuming, including, in particular, the computation of separation distances between wells in detail over entire well trajectories.
A method according to one aspect for evaluating a planned well trajectory for avoidance of collision with an existing wellbore includes constructing a bounding box about the planned well trajectory and a bounding box for a trajectory of at least one existing wellbore. If there is no intersection between the bounding boxes, the planned well trajectory is used to drill a well.
Other aspects and advantages will be apparent from the description and claims that follow,
In
The drilling rig 11 includes a derrick 13 that is supported on the ground above a rig floor 15. The drilling rig 11 includes lifting gear, which includes a crown block 17 mounted to derrick 13 and a traveling block 19. The crown block 17 and the traveling block 19 are interconnected by a cable 21 that is driven by draw works 23 to control the upward and downward movement of the traveling block 19. The draw works 23 may be configured to be automatically operated to control rate of drop or release of the drill string into the wellbore during drilling. One non-limiting example of an automated draw works release control system is described in U.S. Pat. No. 7,059,427 issued to Power et al. and incorporated herein by reference.
The traveling block 19 carries a hook 25 from which is suspended a top drive 27. The top drive 27 supports a drill string, designated generally by the numeral 31, in a wellbore 33. According to an example implementation, the drill string 31 may be in signal communication with and mechanically coupled to the top drive 27 through an instrumented sub 29. As will be described in more detail, the instrumented top sub 29 may include sensors (not shown separately) that provide drill string torque information. Other types of torque sensors may be used in other examples, or proxy measurements for torque applied to the drill string 31 by the top drive 27 may be used, non-limiting examples of which may include electric current (or related measurement corresponding to power or energy) or hydraulic fluid flow drawn by a motor (not shown) in the top drive. A longitudinal end of the drill string 31 includes a drill bit 2 mounted thereon to drill the formations to extend (drill) the wellbore 33.
The top drive 27 can be operated to rotate the drill string 31 in either direction, as will be further explained. A load sensor 26 may be coupled to the hook 25 in order to measure the weight load on the hook 25. Such weight load may be related to the weight of the drill string 31, friction between the drill string 31 and the wellbore 33 wall and an amount of the weight of the drill string 31 that is applied to the drill bit 2 to drill the formations to extend the wellbore 33.
The drill string 31 may include a plurality of interconnected sections of drill pipe 35 a bottom hole assembly (BHA) 37, which may include stabilizers, drill collars, and a suite of measurement while drilling (MWD) and or logging while drilling (LWD) instruments, shown generally at 51.
A steerable drilling motor 41 may be connected proximate the bottom of BHA 37. It will be appreciated by those skilled in the art that other directional drilling systems known in the art, a non-limiting example of which is a rotary steerable directional drilling system may be used in other directional drilling implementations. The steerable drilling motor 41 may be any type known in the art for rotating the drill bit 2 and/or selected portions of the drill string 31 and to enable change in trajectory of the wellbore during slide drilling or to perform rotary drilling. Example types of drilling motors include, without limitation, positive displacement fluid operated motors, turbine fluid operated motors, electric motors and hydraulic fluid operated motors. The present example motor 41 may be operated by drilling fluid flow. Drilling fluid may be delivered to the drill string 31 by mud pumps 43 through a mud hose 45. In some examples, pressure of the drilling mud may be measured by a pressure sensor 49. During drilling, the drill string 31 is rotated within the wellbore 33 by the top drive 27, in a manner to be explained further below. As is known in the art, the top drive 27 is slidingly mounted on parallel vertically extending rails (not shown) to resist rotation as torque is applied to the drill string 31. During drilling, the bit 2 may be rotated by the motor 41, which in the present example may be operated by the flow of drilling fluid supplied by the mud pumps 43. Although a top drive rig is illustrated, those skilled in the art will recognize that the present example may also be used in connection with systems in which a rotary table and kelly are used to apply torque to the drill string 31. Drill cuttings produced as the bit 2 drills into the subsurface formations to extend the wellbore 33 are carried out of the wellbore 33 by the drilling mud as it passes through nozzles, jets or courses (none shown) in the drill bit 2.
Signals from the pressure sensor 49, the hookload sensor 26, the instrumented top sub 29 and from an MWD/LWD system or steering tool 51 (which may be communicated using any known wellbore to surface communication system, such as mud pulse telemetry to provide just one example), may be received in a control unit 48, which will be further explained with reference to
The output of the torque related parameter sensor 53 may be received as input to a processor 55. In some examples, output of the pressure sensor 49 and/or one or more sensors of the MWD/LWD system or steering tool 51 may also be provided as input to the processor 55. A particular input from the MWD/LWD system or steering tool 51 may be the orientation angle with respect to geomagnetic or geodetic direction and Earth's gravity of a bend in the housing of the steerable drilling motor (41 in
The processor 55 may be any programmable general purpose processor such as a programmable logic controller (PLC) or may be one or more general purpose programmable computers or may include one or more application-specific processors (e.g., ASICs). The processor 55 may receive user input from user input devices, such as a keyboard 57. Other user input devices such as touch screens, keypads, and the like may also be used. The processor 55 may also provide visual output to a display 59. The processor 55 may also provide output to a drill string rotation controller 61 that operates the top drive (27 in
The drill string rotation controller 61 may be implemented, for example, as a servo panel (not shown separately) that attaches to a manual control panel for the top drive. One such servo panel is provided with a service sold under the service mark SLIDER, which is a service mark of Schlumberger Technology Corporation, Sugar Land, Tex. The drill string rotation controller 61 may also be implemented as direct control to the top drive motor power input (e.g., as electric current controls or variable orifice hydraulic valves). The top drive control can also be implemented as computer coded instructions in the control unit 48 that, when executed by a processor (e.g., processor 55), enables operation of the top drive controller 27. The type of drill string rotation controller is not a limit on the scope of the present disclosure.
The processor 55 may also accept as input signals from the hookload sensor 26. The processor 55 may also provide output signals to the automated draw works 23 as explained with reference to
Referring once again to
Survey measurements made during directional drilling or at other times on any particular wellbore may be included in a database for processing according to example methods consistent with the present disclosure. An example computing system that may be used to perform such calculations is shown in
A processor can include a microprocessor, microcontroller, processor module or subsystem, programmable integrated circuit, programmable gate array, application-specific integrated circuit, a system-on-a-chip (SoC) processor, or another suitable control or computing device.
The storage media 106 can be implemented as one or more computer-readable or machine-readable storage media. Note that while in the exemplary embodiment of
It should be appreciated that computing system 100 is only one example of a computing system, and that computing system 100 may have more or fewer components than shown, may combine additional components not depicted in the example embodiment of
Further, the steps in the processing methods described above may be implemented by running one or more functional modules in information processing apparatus such as general purpose processors or application specific chips, such as ASICs, FPGAs, PLDs, or other appropriate devices. These modules, combinations of these modules, and/or their combination with general hardware are all included within the scope of the present disclosure.
An example method for determining whether a proposed well trajectory is within a prescribed safe distance from another well trajectory, or any other well trajectory where multiple wellbores may exist to produce fluids from various reservoirs within a field of geographically proximate reservoirs may be explained as follows.
First, the proposed trajectory may have an ellipse of uncertainty (“EOU”) calculated for each of a plurality of selected positions along the planned well trajectory. Calculating the EOU may be performed, for example, as described in H. S. Williamson, Accuracy Prediction for Directional Measurement While Drilling, paper no. 67616, 15 (4), Society of Petroleum Engineers, Richardson, Tex. (December 2000), incorporated herein by reference. One output of the calculation technique described in the foregoing reference is an error covariance matrix of uncertainty. Such covariance matrix is defined in Eq. A-16 in the appendix thereof.
In the present example, a “bounding box” may be generated to encompass the proposed well trajectory and to encompass well trajectory survey data from: (i) proximate wellbores; (ii) all wells drilled from one or more wellbore “slots” (or common wellhead locations) in the case of bottom supported platform or bottom positioned well position templates; (iii) all wells drilled from individual structures, such as bottom supported platforms or water bottom templates; and (iv) all wells drilled in an entire “field” which may include one or more structures and/or reservoirs therein. The bounding boxes represent large volume and simple shape boxes used to test whether there is any overlap between such bounding boxes.
In the present example, AABB (axis-aligned bounding boxes) may be constructed subject to the constraint that the edges of the box are parallel to the coordinate axes. In other examples, different alignment bounding boxes may be used. However, it should be understood that before storage or intersection detection, the coordinates of all the bounding boxes should ideally be referenced to a common origin and coordinate system. Further, various coordinate systems may be used in connection with the disclosed techniques, such as geodetic, spherical, or grid coordinates, which can be obtained by standard coordinate transformation methods.
As an example, Cartesian coordinates may be used in one embodiment, wherein the three main axes are North (N) displacement from the surface position (or water bottom position) of the well, East (E) displacement from the surface or water bottom position and Vertical (V), i.e., true vertical depth of the wellbore. Six coordinates are needed to define a bounding box, note Nmax (upper boundary in the North direction), Nmin (lower boundary in the North direction), Emax, Emin, (maximum and minimum in the East direction) and Vmax, Vmin (maximum and minimum true vertical depth).
Wellbore collisions (intersection of a well being drilled with an existing well) may occur if the actual position of a wellbore differs from its presumed position based on survey data. The presumed position of the well consists of a well path centerline and an associated EOU which is derived from a selected error model. An error model that may be used is the ISCWSA (Industry Steering Committee on Wellbore Survey Accuracy) model which considers the error as an EOU. An EOU is an ellipsoid with equal probability on the surface. The size of EOU may be determined by a confidence multiplier.
Thus, to build a reliable bounding box, the EOU may be taken into consideration and a bounding box may be defined which encloses not only individual survey points but the EOU at each survey point inside. The confidence multiplier may then be selected. The confidence multiplier may be set by the policy of the operator of a given field or structure to correspond to an acceptable probability of collision; such probability may be associated with a Gaussian error distribution.
The bounding box for a planned well trajectory may be hierarchically compared to bounding boxes for nearby wells, associated template slots (if used), associated drilling structures and an associated field, such as a geologic field or a geographically proximate set of drilling structures. In the present example therefore, one may build a bounding box for a well, for nearby wells, for slots, for a structures, and for a field. Only when a higher-hierarchical bounding box has been detected to have intersection with the planned well's bounding box, the lower-hierarchical bounding box will be used to do a further collision scan. The hierarchy will be explained below with reference to
The bounding box may be defined based on the EOU. As previously explained, the bounding box should enclose the entire EOU at any well path position. In some examples, to align the bounding box with an anti-collision standard (especially some standard with the definition of a separation factor), the pedal surface of the EOU will also be needed to be enclosed by the bounding box. The reason for defining a bounding box to enclose the pedal surface of the EOU is that in practice, the pedal curve method is frequently used for separation factor calculations. Various methods of calculating separation factor are known in the art. The separation factor may be defined as the ratio of the distance between a point on a subject well and a point on another well divided by the combined uncertainty of the positions in each well. Various methods known in the art can be considered in how to combine the uncertainties. Examples may include simple addition of the uncertainties, or as is the case for the pedal curve, the addition of the associated covariance matrices, then by multiplication of the resulting matrix with the vector between the positions yields a single uncertainty distance.
Basically, the EOU maximum radius calculated is not the radius of ellipsoid used, but the radius of the pedal surface of the EOU is used. By taking the foregoing into consideration, the bounding box may be defined to enclose all the pedal surface of ellipsoids inside. Calculating the pedal surface of an ellipsoid may be performed, for example, using a method described in, Eva Baranová, Cyclical Elliptical Pedal Surfaces, Journal of Mathematics and System Science 1 (2011) 1-6, David Publishing.
Considering the complexity of the form of an ellipsoid and that of the pedal curve, in the present example, it is possible to simply consider a more conservative volume which can enclose the EOU inside: a bounding sphere of EOU. In this case, only the major axis length in 3D for the EOU is needed.
In such case,
Major axis in 3D=Max(Eigenvalues of Covariance Matrix) (1)
The covariance matrix may be calculated as explained above. In the three above defined coordinate directions (N, E, V), this major axis length will be used for calculating extreme or maximum values for defining the bounding box. In an example implementation one may first calculate the extreme or maximum values at each survey position, whether along an existing well or along a planned well trajectory. In the following expressions, TempNmax stands for temporary Nmax, and correspondingly temporary maximum and minimum values may be defined for the remaining five positional variables: TempNmin, TempEmax, TempEmin, TempVmax, TempVmin.
TempNmax=N+0.5*Hole diameter+max{a,Major axis in 3D at this station} (2)
TempNmin=N−0.5*Hole diameter−max{a,Major axis in 3D at this station} (3)
TempEmax=E+0.5*Hole diameter+max{a,Major axis in 3D at this station} (4)
TempEmin=E−0.5*Hole diameter−max{a,Major axis in 3D at this station} (5)
TempVmax=V+Major axis in 3D at this station (6)
TempVmin=V−Major axis in 3D at this station (7)
wherein a represents a defined minimum extreme value in case the EOU radius is too small near the uppermost portion of the well.
Using the above calculations, one may obtain the extreme or maximum positional uncertainty values at each survey position or selected position along an existing or planned well trajectory. To find the extreme values for an entire well survey, similar calculations may be performed for each survey position, wherein
Nmax=max(TempNmax) (8)
Nmin=min(TempNmin) (9)
Emax=max(TempEmax) (10)
Emin=min(TempNmin) (11)
Vmax=max(TempVmax) (12)
Vmin=min(TempVmin) (13)
The slot, structure, and field bounding boxes are then constructed. The slot bounding boxes are defined by the greatest or smallest of the 6 min/max values of each well bounding box that belongs to its particular slot. This process may then be repeated for the structures using the bounding boxes of the slots. The process may then be repeated for the field(s) using the bounding boxes of the structures. Other hierarchical levels could be considered in other embodiments, and the foregoing examples of hierarchy is not intended to limit the scope of the disclosure.
After defining the geometry of the bounding boxes as explained above, well collision testing may be performed as follows, wherein A represents a well trajectory under consideration, and B represents bounding boxes evaluated hierarchically as will be further explained with reference to
If A's data is invalid or B is invalid,treat as collision likely. (14)
If A·Nmax<B·Nmin,no collision likely (15)
If A·Nmin>B·Nmax,no collision likely (16)
If A·Emax<B·Emin,no collision likely (17)
If A·Emin>B·Emax,no collision likely (18)
If A·Vmax<B·Vmin,no collision likely (19)
If A·Vmin>B·Vmax,no collision likely (20)
If any of the foregoing six geometric conditions fails, then collision should be considered likely and a more detailed anti-collision analysis should be performed on the subject well trajectory (A).
At 128, if the bounding boxes as described above have any intersection, the process may then evaluate the bounding box of structure m at 130, wherein existence of any intersection between the bounding box of the planned well and the m-th structure may be determined at 132. If there is no intersection, at 136, the process may revert to 162, where a next structure (m+1) may be evaluated. The foregoing may be repeated until all structures in a particular field are evaluated as explained above. In the event there is intersection between any structure's bounding box and the planned well trajectory bounding box, at 134, the process may retrieve from the database the bounding box for a first slot (n=1) associated with the structure m for which there is intersection between the planned well trajectory bounding box and the first slot bounding box. At 160, if there is no intersection between the planned trajectory bounding box and the first slot bounding box, the process may revert to 156 and the next slot n=n+1 may have its bounding box evaluated against the planned trajectory bounding box. The foregoing may be repeated until all slot bounding boxes have been evaluated If there is intersection between any slot's bounding box and the planned trajectory bounding box, at 142, a first existing well trajectory bounding box p=1 may be retrieved at 144 evaluated against the planned well trajectory bounding box at 146. If there is no bounding box intersection, at 148, the next existing well path in the present slot, p=p+1, at 154, may have its bounding box evaluated. The foregoing may be repeated until all existing well trajectories in the present slot have been evaluated. If the existing well trajectory bounding box intersects the bounding box of any well in the present slot, at 146, a complete anti-collision scan over the entire well trajectory of each of the existing well and the planned well trajectories may be performed, for example using the EOU technique described above. Adjustments to the planned well trajectory may be made over intervals where the possible minimum distance (considering the EOU at the relevant positions along each well trajectory) between well trajectories falls below a minimum distance between wellbores prescribed by any applicable safety standard (e.g., governmental agency, well operator policy, drilling contractor policy, etc.).
When all fields, structures, slots and well trajectories have been evaluated, the process may end at 170.
The present evaluation method may also be used during the drilling of a wellbore, using equipment as described with reference to
A method for calculating likelihood of well collision according to the present disclosure may reduce the time and computational cost needed to determine whether a planned well trajectory or a while drilling well trajectory is safe by rapidly screening fields, drilling structures, and existing well trajectories for those that are unlikely to require detailed anti-collision evaluation. Additional details regarding the techniques described in this U.S. Provisional Patent Application may be further understood with reference to the attached Appendix A (incorporated herein by reference and also attached hereto) entitled “Well Trajectory Planning Using Bounding Box Scan for Anti-Collision Analysis.”
While only certain embodiments have been described in the present disclosure, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
This application claims priority as a Patent Cooperation Treaty patent application of U.S. Provisional Patent Application Ser. No. 61/834,042 filed Jun. 12, 2013 with the same title.
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