Information
-
Patent Grant
-
6814144
-
Patent Number
6,814,144
-
Date Filed
Monday, November 18, 200223 years ago
-
Date Issued
Tuesday, November 9, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 166 157
- 166 158
- 166 189
- 166 191
- 166 192
- 166 281
- 166 290
- 166 307
- 166 3081
- 166 227
- 166 236
-
International Classifications
-
Abstract
A method for the treatment of a subterranean formation penetrated by a well in which, first and second flow paths are established from the wellhead into the vicinity of the formation. A plugging fluid comprising a suspension of a particulate plugging agent in a carrier liquid is circulated into the first flow path and into contact with the wall of the well within the subterranean formation. The carrier liquid is separated from the particulate plugging agent by circulating the carrier liquid through a set of openings leading to the second flow path, which are dimensioned to allow the passage of the carrier liquid while retaining the particulate plugging agent in contact with the set of openings. The circulation of the plugging fluid continues until the particulate plugging agent accumulates to form a bridge packing within the well. Subsequent to establishing the bridge packing, a treating fluid is introduced into the well through the first flow path and in contact with the surface of the formation in the well adjacent to the bridge packing. The treating fluid may be a fracturing fluid under or an acidizing fluid. A clean-up fluid is circulated into the second flow path to remove the bridge packing.
Description
FIELD OF THE INVENTION
This invention relates to the treatment of wells penetrating subterranean formations and more particularly to the isolation of an interval within a well for the introduction of a treating fluid into an adjacent formation.
BACKGROUND OF THE INVENTION
Various treatment procedures are known in the art for the treatment of a well penetrating a subterranean formation. One common treatment procedure involves the hydraulic fracturing of a subterranean formation in order to increase the flow capacity thereof. Thus, in the oil industry, it is a conventional practice to hydraulically fracture a well in order to produce fractures or fissures in the surrounding formations and thus facilitate the flow of oil and/or gas into the well from the formation or the injection of fluids from the well into the formation. Such hydraulic fracturing can be accomplished by disposing a suitable fracturing fluid within the well opposite the formation to be fractured. The well is open to the formation by virtue of openings in a conduit, such as a casing string, or by virtue of an open completion in which a casing string is set to the top of the desired open interval and the formation face then exposed directly to the well below the shoe of the casing string. In any case, sufficient pressure is applied to the fracturing fluid and to the formation to cause the fluid to enter into the formation under a pressure sufficient to break down the formation with the formation of one or more fractures. Oftentimes the formation is ruptured to form vertical fractures. Particularly, in relatively deep formations, the fractures are naturally oriented in a predominantly vertical direction. One or more fractures may be produced in the course of a fracturing operation, or the same well may be fractured several times at different intervals in the same or different formation.
Another widely used treating technique involves acidizing, which is generally applied to calcareous formations such as limestone. In acidizing, an acidizing fluid such as hydrochloric acid is introduced into the well and into the interval of the formation to be treated which is exposed in the well. Acidizing may be carried out as so-called “matrix acidizing” procedures or as “acid fracturing” procedures. In acid fracturing, the acidizing fluid is injected into the well under a sufficient pressure to fracture the formation in the manner described previously. An increase in permeability in the formation adjacent the well is produced by the fractures formed in the formation as well as by the chemical reaction of the acid with the formation material. In matrix acidizing, the acidizing fluid is introduced through the well into the formation at a pressure below the breakdown pressure of the formation. In this case, the primary action is an increase in permeability primarily by the chemical reaction of the acid within the formation with there being little or no effect of a mechanical disruption of the formation, such as occurs in hydraulic fracturing.
Various other treatment techniques are available for increasing the permeability of a formation adjacent a well or otherwise imparting a desired characteristic to the formation. For example, solvents can sometimes be involved as a treating fluid in order to remove unwanted material from the formation in the vicinity of the well bore.
SUMMARY OF THE INVENTION
In accordance with the present invention, there is provided a method for the treatment of a subterranean formation penetrated by a well. In carrying out the invention, first and second flow paths are established within the well, extending from the wellhead into the vicinity of the subterranean formation. A plugging fluid comprising a suspension of a particulate plugging agent in a carrier liquid is circulated into the first of the flow paths and into the well in contact with the wall of the well within the subterranean formation. The carrier liquid is separated from the particulate plugging agent by circulating the carrier liquid into a second flow path. Circulation of the liquid is accomplished through a set of openings leading to the second flow path, which are dimensioned to allow the passage of the carrier liquid while retaining the particulate plugging agent in contact with the set of openings. The circulation of the plugging fluid continues until the particulate plugging agent accumulates to form a bridge packing within the well. The bridge packing acts similarly as a mechanical packer to form a barrier within the well. Subsequent to establishing the bridge packing, a treating fluid is introduced into the well through the first flow path and in contact with the surface of the formation in the well adjacent to the accumulated plugging agent forming the bridge packing.
In a further aspect of the invention, a treatment procedure is carried out in a section of a well penetrating a subterranean formation and having a return tubing string provided with spaced screened sections at a location in the well adjacent the subterranean formation. A working tubing string opens into the interior of the well intermediate the spaced screen sections. In carrying out the invention, a plugging agent comprising a suspension of particulate plugging agent in a carrier liquid is circulated through the working string into the intermediate interval between the screen sections. The carrier liquid is flowed through openings in the spaced screen section, which are sized to allow the passage of the carrier liquid while retaining the particulate plugging agent in the well in contact with the screen sections. The flow of the plugging agent within the well is continued until the particulate plugging agent in the fluid accumulates in the well adjacent the screen sections to form spaced bridge packings within the well and surrounding the return string. Thereafter, a treating fluid is introduced into the well and into the interval of the well intermediate the spaced bridge packings and introduced into the formation. In a specific application of the invention, the treating fluid is a fracturing fluid introduced into the treating interval under pressure sufficient to hydraulically fracture the formation. In another embodiment of the invention, the treating fluid is an acidizing fluid effective to acidize the formation in either a matrix acidizing or acid fracturing operation. Preferably, subsequent to the introduction of the treating fluid into the well, a clean-up fluid is circulated down the well into the return tubing string to displace the accumulated particulate plugging agent away from the screened sections and disrupt and remove the bridge packings. In carrying out the hydraulic fracturing operations, the fracturing fluid is normally in the nature of a cross-linked gel having a high viscosity. The clean-up fluid can incorporate a breaker to break down the viscosifying agent in the fracturing fluid. For example, where the viscosifier in an aqueous-based fracturing agent takes the form of hydroxethylcellulose, the clean-up fluid can incorporate an acid such as hydrochloric acid, which functions to break the fracturing fluid gel to a liquid of much lower viscosity. Subsequently, the tubing strings can be moved longitudinally through the well to a second location within the well bore spaced from the originally treated location and the operation then repeated to treat a different section of the well bore. The tubing strings employed in carrying out the invention may be parallel tubing strings or they may be concentrically oriented tubing strings in which the working string disposed within the return string provides a return pathway formed by the annulus of the working string and the return string.
In a further application of the invention, a treating process is carried out in a well section that extends in a horizontal orientation within the subterranean formation. The fracturing operation is carried out to hydraulically fracture the formation and form a vertically oriented fracture within the formation extending from the horizontally oriented well bore. Thereafter, the return and working strings are moved longitudinally through the horizontally extending well section to a second location, and the operation is repeated to form a second set of bridge packings followed by hydraulic fracturing to form a second vertically oriented fracture within the well section spaced at some distance from the initially formed vertically oriented fracture. These operations can be repeated as many times as desired in order to produce multiple fractures.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic illustration of a well with parts broken away, showing the formation of spaced bridge packings using concentrically oriented tubing strings.
FIG. 2
is a schematic illustration of a well with parts broken away showing the invention as carried out employing parallel tubing strings.
FIG. 3
is a schematic illustration of a section of a well showing a preferred form of screen section in a parallel string configuration.
FIG. 4
is a schematic illustration of a well with parts broken away showing the application of the invention in a deviated well having a horizontal well section within a subterranean formation.
FIGS. 5 and 6
are schematic illustrations with parts broken away of a horizontal well section showing sequential operations within the well section.
FIG. 7
is a schematic illustration of a well with parts broken away showing the application of the invention in forming a single bridge packing with a concentric tubing string assembly.
FIG. 8
is a schematic illustration of a well with parts broken away showing the application of the invention in forming a single bridge packing with parallel tubing string configuration.
FIG. 9
is a side elevation with parts broken away showing a downhole well assembly suitable for use in carrying out the present invention.
FIG. 10
is a side elevation with parts broken away showing another form of a downhole well assembly suitable for use in carrying out the present invention.
FIG. 11
is a side elevation of a tubing section employed in a preferred screen section for use in the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides for the formation of one or more downhole bridge packings which can be placed at precise locations in a well by fluid circulation techniques in order to permit well-defined access to a formation by a suitable treating agent. The bridge packings can be assembled within the well without the use of special downhole mechanical packings and can be readily removed after the treatment procedure by a reverse circulation technique. The bridge packings are formed by the circulation downhole of a particulate plugging agent which is suspended in a suitable carrier liquid. The plugging fluid is circulated through a downhole screen at a desired location which permits the suspending liquid to readily flow through the screen openings but retards passage of the particulate plugging agent so that it accumulates in the well at the desired downhole location. The plugging agent may take the form of gravel or a gravel/sand mixture as described in greater detail below. Other suitable mixtures of porous permeable materials may be employed. The gravel-plugging agent is suspended within a liquid that may be either oil- or water-based for circulation down the well to the desired downhole location. The carrier liquid typically is treated with a thickening agent in order to provide a viscosity, normally within the range of 10-1,000 centipoises, preferably within the range of 30-200 centipoises, which is effective to retain the plugging agent in suspension as the plugging fluid is circulated through the well. However liquids of low viscosity, for example, water having a viscosity of about 1 cp can be used with low density plugging agents.
The invention may be carried out employing tubing sections suspended down hole from a mechanical packer, which may be equipped with a crossover tool, or it may be carried out employing tubing strings which extend from the wellhead to the downhole location of the well being treated. The invention will be described initially with respect to the latter arrangement, which normally will be employed only in relatively shallow wells, in order to illustrate in a simple manner the flow of fluids in the course of carrying out the invention.
Turning now to the drawings and referring first to
FIG. 1
, there is illustrated a well
10
, which extends from the earth's surface
12
into a subterranean formation
14
. Formation
14
may be of any suitable geologic structure and normally will be productive of oil and/or gas. The well
10
is provided with a casing string
15
which extends from the surface of the earth to the top of formation
14
. Typically, casing string
15
will be cemented within the well to provide a cement sheath (not shown) between the outer surface of the casing and the wall of the well. It is to be recognized that the well structure of
FIG. 1
is highly schematic. While only a single casing string is shown, as a practical matter a plurality of casing strings can be and usually will be employed in completing the well. Also, while
FIG. 1
depicts a so-called “open hole” completion, the well may be set with casing and cemented through the formation
14
and the casing then perforated to provide a production interval open to the well.
The well is completed with concentrically run tubing strings comprising an outer tubing
17
and an inner tubing string
18
. The tubing strings
17
and
18
are hung in the well from the surface by suitable wellhead support structure (not shown). A flow line equipped with a valve
20
extends from the tubing
18
to allow for the introduction and withdrawal of fluids. A similar flow line with valve
21
extends from tubing string
17
and allows for the introduction and withdrawal of fluids through the annulus
22
, defined by the tubing strings
17
and
18
. The casing string is provided with a flow line and valve
23
providing access to the tubing-casing annulus. The tubing strings
17
and
18
are both closed at the bottom by closure plugs
17
a
and
18
a
. The tubing string
17
is provided with spaced screen sections
24
and
25
. The screen sections may be of any suitable type as long as they provide for openings sufficient to permit the egress and ingress of the liquid carrier while blocking passage of all or at least a substantial portion of the particulate plugging agent. In a typical downhole configuration involving a 4-inch diameter tubing set within a well bore having a nominal diameter of about 8-9 inches, the screen sections may be formulated by grid screens having sieve openings within the range of about 0.006-0.01 inch, corresponding generally to a standard sieves of 60-100 mesh. Other configurations can be used. For example, the screen sections can be provided by perforated sections of tubing or tubing which has been slotted vertically or vertically and horizontally, providing openings sufficient to block the passage of plugging agent. Also, sintered metal screens can be employed. The screen sections may be of any suitable dimension. In a well configuration as described above, the screen sections
24
and
25
may each be about 2-30 feet in length with an interval between the screen sections (from the top of the lower section to the bottom of the upper section) of about 5-30 feet. The downhole well assembly is provided with one or more flow ports such as provided by a spider assembly
28
comprised of a plurality of tubes extending from the interior of tubing string
18
to the exterior of tubing string
17
to permit the flow of fluid between the interior of tubing string
18
and the exterior of tubing string
17
.
In carrying out the invention, the slurry of particulate plugging agent in the carrier liquid is circulated through line
20
and down the well through tubing
18
. The slurry flows through the downhole spider assembly
28
into the annular space
30
between the wall of the well and the outer surface of tubing
17
. Within the well annulus
30
, the slurry flows through the screens
24
and
25
into the annulus
22
defined by tubing strings
17
and
18
. If desired, a packer (not shown) may be set in the well annulus above screen
24
in order to direct the flow of fluid into the annulus
22
rather than up the well annulus
30
. However, this often will be unnecessary. The plugging fluid flowing down the well (having a suspension of gravel or the like in the carrier liquid) will have a higher bulk density than the carrier liquid itself. Thus, as the carrier liquid flows through the screens
24
and
25
causing the granular plugging agent to accumulate in the vicinity of the screens, the pressure gradient across the screens will be less than the pressure gradient up the well. Thus, flow will be predominantly through the screen and into the tubing annulus
22
.
At the conclusion of the preliminary circulation step, effective bridge packings
32
and
34
are formed adjacent the screens
24
and
25
. The packings are retained in place by the hydrostatic pressure in the well annulus
30
, and the packings are sufficiently impermeable to prevent any significant migration of fluid from one side of a packing to the other.
At the conclusion of the formation of the bridging plugs, a suitable treating fluid is injected via line
20
into tubing
18
and through the spider assembly
28
into the space between the bridge packings
32
and
34
. By way of example, a fracturing fluid may be injected down tubing
18
and under pressure sufficient to form a fracture
36
in the formation
14
. Alternatively, the treating procedure may take the form of an acidizing procedure or an acid fracturing procedure.
Standard procedures can be employed in carrying out the treating operation. Where a fracturing operation is involved, initial spearhead fluid will be injected in accordance with accepted practice under a sufficient pressure to exceed the breakdown pressure of the formation and fracture the formation. Normally the spearhead fluid will be a viscous fluid, typically having a viscosity within the range of 10-1,000 centipoises which is free of propping agent or has a very low propping agent concentration. In order to insure that the bridge packings remain in place during the initial fracturing procedure, the spearhead fluid can incorporate a bridging agent such as sand employed in relatively low concentration, typically within the range of 1-50 pounds per barrel.
After fracturing is initiated in the formation, a fracturing fluid carrying a propping agent, is pumped down tubing
18
to propagate the fracture in the formation and leave it packed with propping agent. Typically a “sand out” condition will occur, as indicated by an increase in pressure, and the fracturing operation is then concluded.
At the conclusion of the treating procedure, the bridge packings may be removed. In order to remove the bridge packings
32
and
34
, a reverse circulating fluid, which may be the same or different from the fluid employed as the carrier liquid initially, is injected through valve
21
into the tubing annulus
22
. This creates a reverse pressure differential through the screen sections
24
and
25
causes the bridge packings to begin to disintegrate. Ultimately, the bridge packings are removed by the particulate plugging agent becoming suspended in carrier liquid and carried away from the vicinity of the formation. Normally, the particulate plugging agent will be reverse circulated up tubing string
18
to the surface and removed from the well. The suspension of particulate plugging in the carrier liquid can be circulated up the annulus
30
. The reverse circulation fluid may be different from the fluid employed as the initial carrier liquid. The reverse circulation fluid may take the form initially of a lower viscosity fluid to facilitate the initial removal of the particulate plugging agent. Where the carrier liquid incorporates a cross linked gel, the reverse circulation flow may contain a breaking agent to help remove the cross-linked gel from the bridge packing. Suitable gelling agents include guar gum or hydroxyethylcellulose. They may be used in any suitable amounts. Typically, they are used in minimum amounts of about 20-25 to perhaps 30 lbs. per thousand gallons. The gel may be broken through the use of oxydizers or enzymes to effect suitable decomposition reactions. Typically, oxydizers are used. Suitable oxidizers include sodium hypochlorite and ammonium persulfate.
Turning now to
FIG. 2
, there is illustrated an alternative well structure for use in carrying out the present invention in which parallel tubing strings are employed. In
FIG. 2
like elements are designated by the same reference numerals as shown in FIG.
1
and the foregoing description is applicable to
FIG. 2
with the exception of the modification involving the use of parallel tubing strings. In
FIG. 2
, string
38
(analogous in function to tubing string
18
) and tubing string
40
(analogous in function to tubing string
17
) are run in a parallel configuration. The tubing strings are dimensioned to take into account the parallel configuration. By way of example, in a well having a nominal diameter of 8-9 inches, each of strings
38
and
40
may be 2-3-inch tubing strings. Tubing string
40
is provided with screen sections
41
and
42
, which may be configured with respect to the size of the openings, similarly as described above with respect to FIG.
1
. Tubing string
40
is closed at its lower end with a suitable plug indicated by reference numeral
40
a
. Tubing string
38
is provided with a closure or seal
44
at its bottom end and is provided with a perforated section
45
to allow for the flow of fluid from tubing
38
into the well bore. Alternatively, instead of providing tubing string
38
with a perforated section, the tubing string may be open at its bottom end to provide for flow of fluids from the interior of the tubing string into the well. In this case the lower end of the tubing sting should be located approximately midway between the locations of the screen sections
41
and
42
. The operation of the invention employing the parallel tubing configuration shown in
FIG. 2
is similar to the operation employing the concentric tubing strings as shown in
FIG. 1. A
plugging fluid comprising a suspension of particulate plugging agent is circulated down the well via tubing
38
. The openings in the perforated section
45
of tubing
38
are sufficient to permit the passage of the particulate plugging agent in suspension in the carrier liquid without the plugging agent screening out of suspension and accumulating in the interior of the tubing string
38
.
The plugging fluid is circulated down tubing
38
into the well and through the screen sections
41
and
42
in order to form bridge packings
47
and
48
. As the carrier liquid passes through the screen sections and into tubing string
40
, the bridge packings
47
and
48
are formed similarly as described above. At the conclusion of formation of the bridge packings, the treating fluid is then injected down tubing string
38
and into the interval of the well between bridge packings
47
and
48
to carry out the desired treating operation. At the conclusion of the treating operation, the bridge packings
47
and
48
may be removed by circulation of the viscous carrier liquid down the well in tubing string
40
. Alternatively, a different fluid may be used as described previously.
In carrying out the invention with the parallel tubing configuration of
FIG. 2
, the lower bridge packing
47
will occupy a substantially greater cross-sectional area of the well bore than in the case of employing concentric tubing strings. In a preferred embodiment of the invention, in order to facilitate removal of the lower screen section in conjunction with dispersion of the bridge packing, the lower screen section can be formed in a tapered configuration. This embodiment of the invention is shown in
FIG. 3
, in which the tubing
40
is shown to terminate in a tapered screen section
49
. By way of example, where the tubing string
40
is a 3-inch tubing, the screen section may taper downwardly to provide a lower dimension indicated by reference numeral
50
of about half of the dimension of the tubing string.
A preferred application of the present invention is in carrying out multiple treatments in a single wellbore. This is facilitated by the fact that the bridge packings can be readily removed by a reverse circulation technique, the tubing assembly then moved to a new location in the well, and a new set of bridge packings put in place. This mode of operation is particularly advantageous in the operation of wells in which the producing section is slanted substantially from the vertical in some cases to a nominally horizontal orientation. Such horizontal well bores are typically employed in relatively thick gas or oil formations where the slant well follows generally the dip of the formation and especially where the formation permeability is relatively low. Such slant wells or horizontal wells can be formed by any suitable technique. One technique involves the drilling of a vertical well followed by the use of whipstocks to progressively deviate from the vertical in a direction to arrive at the horizontal orientation. Such horizontal wells may also be formed using coiled tubing equipment of the type disclosed, for example, in U.S. Pat. No. 5,215,151 to Smith et al. Turning now to
FIG. 4
, there is illustrated a well
52
which has been deviated from the vertical into a horizontal configuration to generally follow the dip of subterranean formation
54
. The well is equipped with a concentric tubing arrangement having inner and outer tubing strings
56
and
57
corresponding generally to the tubing strings
17
and
18
of FIG.
1
. The outer tubing string
57
is equipped with upper and lower screen sections
58
and
59
, which are disposed above and below a spider assembly
60
providing for the flow of fluid between the interior of tubing string
56
and the exterior of tubing string
57
. In operation of the system of
FIG. 4
, the suspension of a particulate plugging agent is circulated down tubing string
56
and through spider assembly
60
into the annulus
62
between the wall of the well
52
and the outer tubing string
57
. The carrier liquid flows through the screen elements
58
and
59
and into the tubing annulus
64
, resulting in the formulation of bridge packings similarly as described above. A tubing fracturing operation is then initiated in order to form one or more vertical fractures as indicated by reference character
65
.
In the stimulation of formations penetrated by horizontal or deviated wells as shown in
FIG. 4
, it is sometimes desirable to form a series of spaced vertical fractures. This sequence of operation is shown by
FIGS. 5 and 6
.
FIG. 5
illustrates the location of the tubing strings
56
and
57
at a second location moved uphole from the initial location where fracture
65
was formed. The circulation procedure is repeated to again provide spaced bridge packings
67
and
68
followed by a fracturing operation in order to form a second fracture system
70
spaced horizontally from the first fracture system
65
. Thereafter, circulation is reversed as indicated in
FIG. 6
with a carrier liquid (without particulate plugging agents) circulated down the annulus
64
to disrupt the bridge packings with return of fluid up the inner tubing string
56
and, if desired, also within the well-tubing annulus
62
. If desired, the process can be repeated by again moving the tubing assembly uphole and forming new bridge packings at yet another location followed by fracturing to produce a third vertical fracture system spaced from the systems
65
and
70
.
Usually in carrying out the invention in deviated wells as depicted in
FIGS. 4 through 6
, it will be preferred to employ a concentric tubing arrangement rather than a parallel tubing arrangement configuration of the type depicted in FIG.
2
. When using the concentric tubing arrangement, suitable centralizers can be employed along the length of the concentric tubing strings in order to maintain the generally annular spacing shown.
A further embodiment of the invention, as carried out employing only a single bridge packing, is shown in FIG.
7
. In the system of
FIG. 7
, a concentric tubing arrangement similar to that shown in
FIG. 1
is employed with the exception that the interior tubing string
72
extends through the bottom of the exterior tubing string
74
. The exterior tubing string is provided with a suitable closure element
79
in order to seal the annulus
76
between the inner and outer tubing strings at the bottom. In this embodiment of the invention, normally carried out near the bottom of a well, the dispersion of plugging agent in the carrier liquid is circulated down tubing string
72
and into the well bore. The carrier liquid is returned from the well bore through string screen
77
into the tubing annulus
76
to form a bridge packing
78
similarly as described previously. Once the packing is formed, a suitable treating operation can be carried out by the injection of a treating fluid such as a fracturing fluid or an acidizing fluid down the interior tubing string
72
into the well section below the bridge packing
78
. At the conclusion of the treating operation, flow can be reversed by circulating the carrier liquid down the tubing annulus
76
to displace the accumulation of particulate plugging agent away from the screen section
77
.
FIG. 8
illustrates a parallel tubing string configuration employed to provide a single bridge packing. Here, tubing string
80
is open at the bottom, and tubing string
82
is provided with a closure
83
and a screen section
84
spaced upwardly from the lower end of the tubing string. A carrier liquid containing a particulate plugging agent in suspension is circulated down tubing string
80
through the screen section and up tubing string
82
in order to form a bridge packing
86
. The treating operation can be carried out through tubing string
80
, and at the conclusion of the treating operation, reverse circulation down tubing
82
is instituted to disrupt the bridge packing
86
, similarly as described above.
The invention as thus far described involves the use of separate tubing strings run in parallel or concentrical configuration from the wellhead to the vicinity of the formation undergoing treatment. While applications of this nature are useful, particularly in relatively shallow wells, the tubing arrangements involved become relatively cumbersome when the invention is carried out in wells of substantial depth, particularly where the depth of the well to the formation undergoing treatment exceeds about 1,000-2,000 ft. In such cases it will usually be desirable to run a well tool providing separate flow paths as described above on a single tubing string equipped with a packer. If desired, the packer may be equipped with a flow control tool of conventional configuration to permit different flow paths from the surface of the well to the downhole location through a single tubing string and/or through the tubing-casing annulus.
Turning to
FIG. 9
, there is illustrated a well
10
having a single tubing string
90
extending from the surface of the well (not shown). Supported on the tubing string
90
is a mechanical packer
91
which supports sections of tubings
92
and
93
. Tubing section
93
is equipped with upper and lower screen sections
94
and
95
and is analogous in operation to the tubing string
40
described above with reference to FIG.
2
. Tubing string
92
is provided with a perforated section
96
and is analogous in operation to the tubing string
38
described above with reference to FIG.
2
. The tubing sections
92
and
93
are secured to one another in a fixed space location by the packer
91
and by means of spacing elements
97
extending between the tubing sections. Spacing elements
97
do not, of course, provide fluid passages between the tubing sections. Tubing
92
can be placed in fluid communication with the tubing string
90
through a passageway
99
in the packer, and the interior of tubing string
93
placed in fluid communication with the tubing-casing annulus
98
by means of passageway indicated by broken lines
100
. In operation of the well tool shown in
FIG. 9
, a suspension of the particulate plugging agent in a suitable carrier liquid is circulated down the well via tubing
90
and exits into the well bore via perforations
96
. The carrier liquid is circulated through screen sections
94
and
95
, which are configured as described previously, to permit the passage of the carrier liquid but retain the particulate plugging agent on the screen sections to form bridge packings (not shown) similarly as described above. Return flow in the configuration shown is through the tubing-casing annulus
98
. The lower screen section
95
is tapered as described previously in order to facilitate removal of the well tool. At the conclusion of the treating operation carried out through tubings
90
and
92
, carrier liquid may be circulated down the tubing casing annulus
98
into tubing section
93
. At the same time, the packer
97
may be released, and upward strain imposed by the working tubing
90
with the tapered screen section
95
facilitating removal from the lower bridge packing as described previously.
FIG. 10
is a side elevation with parts broken away of a downhole tool incorporating concentric tubing sections, which function similarly as described above with reference to FIG.
1
. In
FIG. 10
, like elements as are shown in
FIG. 9
are designated by the same reference numerals as used in FIG.
9
. In the tool of
FIG. 10
, an outer concentric tubing
101
is provided with upper and lower screen sections
102
and
103
. Also suspended from the packer
91
is a concentric inner tubing section
105
, which is provided with an upper spider section
106
and a lower spider section (not shown) terminating in perforations in the outer tubing section
101
indicated by reference numeral
108
. The spider sections provide flow passages from the interior of tubing section
105
to the exterior of the tubing string
101
. The annulus
109
between the inner and outer tubing strings is placed in fluid communication with the tubing-casing annulus
98
through a passageway
110
in the packer
91
as indicated by broken lines. The interior of the tubing string
105
is placed in fluid communication with the working tubing string
90
as indicated by the broken line passageway
112
. The operation of the well tool shown in
FIG. 10
is similar as that described above with reference to FIG.
1
. The carrier liquid containing the particulate plugging agent is introduced into the well through tubing
90
into tubing section
105
and thence outwardly through the spider passageways to the exterior of outer tubing section
101
. Return flow is directed into annulus
109
and then upwardly through the tubing-casing annulus
98
to form bridge packings (not shown) adjacent screen sections
102
and
103
.
As disclosed previously, the screen sections employed in the present invention may be of any suitable type but normally will take the form of a 0.006-0.01 inch mesh screen.
FIG. 11
shows a suitable screen section configuration in which the screen section of the tubing
114
is provided with perforations
116
. A wire mesh screen (not shown) is wrapped around the perforated section of pipe
114
. The pipe functions to support the screen element. In addition, by appropriately sizing the perforations
116
when the reverse circulation carrier liquid is pumped down the well flow and flow through the constricted perforations
111
, it exits at a relatively high velocity, thus facilitating disruption of the particulate bridging agent around the screen section.
As described previously, the present invention may be carried out employing treating fluids other than those commonly used in acidizing, fracturing, or acid fracturing operations. A treating fluid may take the form of a solvent, other than an acidizing fluid, in order to remove material immediately adjacent the well bore to facilitate fluid flow between the well bore and the formation. Alternatively, a treating agent in the nature of a plugging agent can be introduced into the well in order to seal a section of the formation intermediate the bridge packings formed adjacent the screen sections. For example, a suspension of a thermoset polymer may be introduced into the well, followed by the introduction of a setting agent to crosslink the polymer and form a seal within a limited portion of the well bore. Suitable materials useful in the embodiment of this nature include crosslinked hydroxyethylcellulose.
The screen sections employed in the various embodiments of the invention may, as noted previously, be relatively short, e.g., on the order of about one or two feet. However, as a practical matter, screen sections will usually be provided ranging in lengths from about 5 to 20 feet. The interval between screen sections may range from a low as 2 feet up to perhaps 60 feet in length, depending upon the formation interval to be treated. However, a typical spacing between the screen sections will be about 10-30 feet from the top of the lower screen section to the bottom of the upper screen section.
From the foregoing description, it will be recognized that the viscosity of the carrier liquid and the particle size range and density of the particulate plugging agent are interrelated. In addition, the size of the screen openings is related to the characteristic of the particulate plugging agent since all or most of the plugging agent should be retained on the screen to form the bridge packing. The particulate plugging agent preferably will take the form of a sand/gravel mixture having a specific gravity of about 1.5-3.5 with a particle size distribution which promotes packing of the relatively fine sand particles within the interstices formed by the somewhat coarser gravel particles. For example, a suitable particulate plugging agent may comprise about 40-60 wt. % gravel having a particle size distribution of about 20-40 mesh and a relatively fine 40-60 mesh size sand portion comprising about 40-60 wt. % of the mixture. For such a particulate plugging agent, the viscosity of the carrier liquid should be within the range of about 20-200 centipoises. The screen section may take the form of a 0.006-0.01 inch mesh screen. Where the screen is wrapped around underlying perforated pipe as shown in
FIG. 11
, the perforations may have a diameter of about ⅛-⅜ inches with about 2-50 perforations per foot of pipe.
Having described specific embodiments of the present invention, it will be understood that modifications thereof may be suggested to those skilled in the art, and it is intended to cover all such modifications as fall within the scope of the appended claims.
Claims
- 1. In the treatment of a well extending from a well head into a subterranean formation, the method comprising:(a) circulating a plugging fluid comprising a suspension of a particulate plugging agent in a carrier liquid down said well through a first flow path within said well and into said well in contact with the wall of said well within said subterranean formation; (b) separating said liquid from said particulate plugging agent by circulating said plugging fluid into a second flow path within said well through a set of screen openings allowing the passage of said carrier liquid while retaining said particulate plugging agent in contact with said set of openings to cause said plugging agent to accumulate to form a bridge packing within said well to establish an interval within said well which is isolated from the remainder of said well; and (c) subsequent to the establishing of said bridge packing, introducing a treating fluid into the isolated interval of the well and into contact with the surface of said formation in said well adjacent to said accumulated plugging agent defining said bridge packing.
- 2. The method of claim 1 further comprising, subsequent to the treatment of subparagraph (c), circulating a clean-up fluid down said well into said second flow path to displace accumulated particulate plugging agent away from said openings and disrupt said bridge packing.
- 3. The method of claim 1 wherein said treating fluid is injected into said isolated interval under a pressure sufficient to hydraulically fracture said formation.
- 4. The method of claim 1 wherein said treating fluid is an acidizing fluid.
- 5. The method of claim 1 further comprising circulating said plugging fluid through to said second flow path through a second set of screen openings spaced linearly along said well from said first set of screen openings to form a second bridge packing within said well spaced linearly from said first recited bridge packing.
- 6. The method of claim 1 wherein said particulate plugging agent has a particle size distribution provided by a relatively coarse fraction of said particulate plugging agent and a relatively fine fraction of said particulate plugging agent having on an average partial size less then the average portion particle size of said course fraction.
- 7. The method of claim 6, wherein said course fraction has a particle size within the range of 20-40 mesh size and said fine fraction has a particle size within the range of 40-60 mesh size.
- 8. In the treatment of a section of a well penetrating a subterranean formation and having a return tubing provided with spaced screen sections at a location in said well adjacent said subterranean formation and a working tubing opening into the interior of the well intermediate said screen sections, the method comprising:(a) circulating a plugging fluid comprising a suspension of a particulate plugging agent in a carrier liquid through said working tubing into the intermediate interval between said screen sections and flowing said carrier liquid into said return tubing through openings in said spaced screen sections which allow the passage of said carrier liquid while retaining said particulate plugging agent in said well in contact with said screen sections; (b) continuing the flow of said plugging fluid until the particulate plugging agent in said fluid accumulates in said well adjacent said screen sections to form spaced bridge packings within said well and surrounding said return tubing; and (c) thereafter introducing a treating fluid into said well and into the interval of said well intermediate said spaced bridge packings and forcing said treating fluid into said formation.
- 9. The method of claim 8 further comprising, subsequent to the treatment of subparagraph (c), circulating a cleanup fluid down said well into said return tubing to displace accumulated particulate plugging agent away from said screen sections and disrupt said bridge packings.
- 10. The method of claim 9 further comprising, subsequent to subparagraph (c), thereafter removing said return tubing and working tubing longitudinally through said well bore to arrive at a second location within said well spaced from said first recited location and thereafter repeating the operation set forth in subparagraphs (a), (b), and (c) to treat a different section of said well bore.
- 11. The method of claim 8 wherein said treating fluid is injected into said treating interval under a pressure sufficient to hydraulically fracture said formation.
- 12. The method of claim 8 wherein said treating fluid is an acidizing fluid.
- 13. The method of claim 8 wherein said return and working tubings are oriented parallel in said well.
- 14. The method of claim 8 wherein said return and working tubing are concentrically oriented in said well with the working tubing disposed within the return tubing to provide a return pathway between the annulus of the working tubing and the return tubing.
- 15. The method of claim 14 wherein said well section extends in a horizontal orientation within said subterranean formation.
- 16. The method of claim 15 wherein said treating fluid is injected into said treating interval under a pressure sufficient to hydraulically fracture said formation and form a vertically oriented fracture within said formation.
- 17. The method of claim 16 further comprising, subsequent to forming said vertically oriented fracture, moving said return and working tubings longitudinally through said horizontally extending well section to a second location within said well section spaced from said first recited location and thereafter circulating said plugging fluid down said well through a first flow path within said well and into said well in contact with the wall of said well within said subterranean formation, and separating said liquid from said particulate plugging agent by circulating said plugging fluid into a second flow path within said well through a set of screen openings allowing the passage of said carrier liquid while retaining said particulate plugging agent in contact with said set of openings to cause said plugging agent to accumulate to form a bridge packing within said well to establish an interval within said well which isolated from the remainder of said well, and repeating the steps of circulating and separating to form a second set of spaced bridged packings and thereafter introducing said treating fluid into the interval of said well intermediate second set of spaced bridged packings under a pressure sufficient to hydraulically fracture said formation to form a second vertically oriented fracture within said well section spaced from said first recited vertically oriented fracture.
- 18. In the treatment of a well penetrating a subterranean formation, the method comprising:(a) providing a packer in said well, supporting a downwardly depending working tubing segment opening into said well and a downwardly depending return tubing segment having at least one screen section; (b) flowing a plugging fluid comprising a suspension of a particulate plugging agent in a carrier liquid through a first flow path in said packer and through said working tubing segment into said well and flowing said carrier liquid into said return tubing segment through openings in said screen section which allow the passage of said carrier liquid while retaining said particulate plugging agent in said well in contact with said screen section; (c) continuing the flow of said plugging fluid down said well into said working tubing segment until the particulate plugging agent in said fluid accumulates in said well to form a bridge packing within said well to provide an isolated treatment interval within said well; (d) subsequent to the establishment of said bridge packing introducing a treating fluid into said isolated interval of said well and into contact with the surface of said formation in said well adjacent to the accumulated plugging agent defining said bridge packing; and (e) thereafter circulating a clean-up fluid down said well and into said return tubing segment to displace accumulated particulate plugging agent away from said screen section and disrupt said bridge packing.
- 19. The method of claim 18 wherein said return tubing segment has a second screen section spaced longitudinally from said first recited screen section and said carrier liquid is flowed into said return tubing segment through openings in said second screen section while retaining said particular plugging agent in said well in contact with said second screen section to form a second bridge packing in said well spaced longitudinally from said first recited bridge packing to provide said isolated interval within said well.
- 20. The method of claim 19 wherein said working tubing segment and said return tubing segments are oriented in a parallel relationship to one another in said well.
- 21. The method of claim 19 wherein said return tubing segment and said working tubing segment are concentrically oriented in said well with the working tubing segment disposed within the return tubing segment to provide a return pathway between the annulus of the working tubing segment and the return tubing segment.
- 22. In a downhole well treating system the combination comprising:(a) a packer adapted to be inserted into a well; (b) a return tubing segment supported on and extending downwardly from said packer and having an upper screen section in relative proximity to said packer and a lower screen section spaced longitudinally from said upper screen section to provide a treatment interval between said upper and lower screen sections; and (c) a working tubing segment supported on and extending downwardly from said packer and opening into the treatment interval section between said upper and lower screen sections to provide for the flow of fluid through said packer and into the treatment interval between said upper and lower screen sections when a tool is inserted into a well.
- 23. The system of claim 22 wherein said return and working tubing segments are secured to said packer in a parallel orientation to each other.
- 24. The system of claim 23 wherein said lower screen of said return tubing segment is located at the bottom of said return tubing segment and is tapered downwardly to provide a lower portion of said screen section of reduced diameter.
- 25. The system of claim 22 wherein said return and working tubing segments are concentrically oriented with one another to provide an annulus between the outer surface of said working tubing and the inner surface of said return tubing segment and comprising a spider section located between said upper and lower screen sections providing at least one flow passage from the interior of said working tubing segment to the exterior of said return tubing segment.
US Referenced Citations (12)