This disclosure relates to wellbore operations and specifically to wellbore cleaning operations.
Operations for hydrocarbon development involve forming wellbores in subterranean zones (e.g., a formation, a piece of a formation or multiple formations). Certain wellbore operations can result in debris inside the wellbore. For example, when drilling a multilateral wellbore from a main wellbore, the act of milling a window through a metal casing can cause debris to fall into the wellbore. In another example, the use of chemicals to perform certain wellbore operations can also result in debris being left behind in the wellbore. Some of the debris can include magnetic items that can be removed from within the wellbore by lowering a magnetic cleanout tool into the wellbore.
This specification describes technologies relating to a wellbore cleanout magnet tool. Certain aspects of the subject matter described here can be implemented as a wellbore tool assembly. The assembly includes a housing and a door positioned within the housing. The housing is configured to be connected to a wellbore tubing. The housing defines an interior volume and an opening on a circumferential surface of the housing. The door is positioned within the housing. The door is configured to transition between an open position in an absence of wellbore fluid flow through the housing and a closed position in a presence of the wellbore fluid flow through the housing. A magnet is disposed in the interior volume. In the absence of the wellbore fluid flow through the housing, the door exposes the opening on the circumferential surface of the housing and the magnet to an environment outside the housing. In the presence of the wellbore fluid flow through the housing, the door closes the opening on the circumferential surface of the housing and isolates the magnet from the environment.
An aspect, combinable with any other aspect, includes the following features. The door is configured to slide axially relative to the housing in a first direction to transition the door from the open position to the closed position in response to the wellbore fluid flow through the housing. The door is configured to slide axially in a second direction, opposite the first direction, to transition the door from the closed position to the open position in response to stopping the wellbore fluid flow through the housing.
An aspect, combinable with any other aspect, includes the following features. The assembly includes a gate member coupled to the housing and a spring coupled to the gate member. In the absence of the wellbore fluid flow through the housing, the gate member is in a closed position. In response to the wellbore fluid flow through the housing, the gate member transitions from the closed position of the gate member to an open position of the gate member and biases the spring. Upon stoppage of the wellbore fluid through the housing, the biased spring transitions the gate member from the open position of the gate member to the closed position of the gate member.
An aspect, combinable with any other aspect, includes the following features. The gate member is a plate arranged radially relative to a longitudinal axis of the housing.
An aspect, combinable with any other aspect, includes the following features. The assembly includes a receptacle attached to a first end of the housing. The receptacle is configured to receive magnetic items that fall vertically downward upon being released from the magnet.
An aspect, combinable with any other aspect, includes the following features. The magnet is a primary magnet. The receptacle includes multiple secondary magnets attached to an inner wall of the receptacle.
An aspect, combinable with any other aspect, includes the following features. Each secondary magnet is a magnetic bar having an end attached to the inner wall of the receptacle and extending radially inward from the inner wall of the receptacle.
An aspect, combinable with any other aspect, includes the following features. The receptacle is a hollow barrel attached to an end of the magnet.
An aspect, combinable with any other aspect, includes the following features. The assembly includes a tube attached to a second end of the housing. The tube is configured to be fluidically coupled to the wellbore tubing and to flow the wellbore fluid from the wellbore tubing into the housing.
An aspect, combinable with any other aspect, includes the following features. The assembly includes multiple first fluid flow openings formed in a wall of the housing at the second end. The multiple first fluid flow openings are configured to flow the wellbore fluid flowed through the wellbore tubing into a region in the housing. The tube is fluidically coupled to the region.
An aspect, combinable with any other aspect, includes the following features. The assembly includes a casing drift configured to be positioned between the wellbore tubing and the magnet. The tube is formed through the casing drift.
An aspect, combinable with any other aspect, includes the following features. The assembly includes a casing brush attached to an outer surface of the casing drift and extending radially away from a longitudinal axis of the housing.
An aspect, combinable with any other aspect, includes the following features. The assembly includes multiple second fluid flow openings formed in the receptacle. The multiple second fluid flow openings are configured to flow the wellbore fluid received in the receptacle into the wellbore tubing.
An aspect, combinable with any other aspect, includes the following features. The system includes multiple nozzles coupled to the housing. The multiple nozzles face the magnet. The multiple nozzles are configured to flow the wellbore fluid received through the diverter tube onto the magnet.
Certain aspects of the subject matter described here can be implemented as a method. Wellbore fluid, which is flowed through a wellbore from a surface of the wellbore, is flowed through an uphole end of a housing positioned within a wellbore and through a wellbore tubing disposed within the wellbore. The housing defines an interior volume and an opening on a circumferential surface of the housing. In response to receiving the wellbore fluid through the uphole end of the housing, a door, which is positioned within the housing, is transitioned from an open position to a closed position. In response to transitioning the door to the closed position, the door isolates a magnet disposed in the interior volume of the housing.
An aspect, combinable with any other aspect, includes the following features. Flow of the wellbore fluid through the uphole end of the housing is ceased to be received. In response, the door is transitioned from the closed position to an open position to expose the magnet to the wellbore.
An aspect, combinable with any other aspect, includes the following features. When the door is in the closed position, multiple nozzles coupled to the housing flow a portion of the wellbore fluid onto the magnet. A pressure of the portion of the wellbore fluid flowed onto the magnet causes the magnet to release magnetic particles attached to the magnet.
An aspect, combinable with any other aspect, includes the following features. A receptacle, which is attached to a downhole end of the housing, receives the magnetic items released from the magnet.
An aspect, combinable with any other aspect, includes the following features. A casing drift is positioned between the wellbore tubing and the magnet. To flow the wellbore fluid through the uphole end of the housing, a tube is formed in the casing drift. The tube extends through the casing drift from the uphole end of the housing to an uphole end of the magnet. The wellbore fluid is flowed by the tube through the housing.
The details of one or more implementations of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims.
Like reference numbers and designations in the various drawings indicate like elements.
Wellbore cleanout operations can be performed by deploying a number of string magnets (i.e., multiple magnets connected serially to a wellbore tubing), junk basket (or baskets) mounted to a downhole end of the string magnets to capture debris captured by the magnets, and brushes mounted to a circumferential wall of the wellbore tubing to clean the inner walls of the wellbore. Such operations are performed prior to deploying well completions. In some instances, rig operators deploy the wellbore cleanout magnet multiple times (e.g., three to four wellbore cleanout runs) to prepare the wellbore for completion. A quantity of debris that the magnet can capture within the wellbore depends, in part, on a surface area of the magnet. Often, the wellbore cleanout magnet tool needs to be removed from within the wellbore to remove the debris from the magnet before the tool can be run into the wellbore for another cleaning run.
This disclosure describes a wellbore tool assembly, specifically, a wellbore cleanout magnet tool, that has an enclosed magnet that can be exposed to or isolated from a wellbore environment by wellbore fluid flow. The tool described in this disclosure is designed and constructed to permit periodic removal of the captured debris (i.e., magnetic items) from the surface of the magnet while the magnet is retained in the wellbore and without needing to retrieve the tool from within the wellbore. In this manner, an operational efficiency of the tool can be improved, and the time taken to perform cleanout operations using the tool can be decreased. Moreover, the configuration of this tool includes a junk basket located below the super enclosed magnet to collect all the debris falling from the magnet as the flow is pumped. The junk basket can accommodate all sizes of metallic junk in the wellbore. In conventional cleanout operation, string magnet is run multiple times hindering the efficiency of the operation and increase the flat time of operation. This proposed tool will achieve wellbore cleanout objective in one trip.
In some implementations, the tool 102 includes a housing 202 that can be connected to a wellbore tubing, for example, the wellbore tubing 110. The housing 202 is hollow and defines an interior volume. The housing 202 includes an opening 204 (
In some implementations, the tool 102 includes a door 206a positioned within the housing 202. The door 206a can transition between an open position and a closed position. In a default state (
In some implementations (
In some implementations (
The door 206a transitions between the open state and the closed state, as described above, due to operations of a gate member 208 and a spring 210 coupled to the gate member 208. The gate member 208 is coupled to the housing 202. For example, the gate member 208 is a plate arranged radially relative to a longitudinal axis 212 of the housing 202. When the housing 202 is deployed in the wellbore 100 as described in this disclosure, the longitudinal axis 212 of the housing 202 aligns with a longitudinal axis (not shown) of the wellbore 100 and a longitudinal axis (not shown) of the casing string 108.
Returning to the gate member 208, an end of the plate is coupled to an inner wall of the housing 202. The gate member 208 extends towards a center of the housing 202 in a direction perpendicular to the longitudinal axis 212 of the housing 202. The end of the gate member 208 that is connected to the inner wall of the housing 202 is hinged such that, in response to a force, the gate member 208 can pivot about the hinged end. When pivoting, the end of the gate member 208 that is not hinged swings away from the longitudinal axis 212 of the housing 202 towards the inner wall of the housing 202 in an arc represented by the arrow 214.
In some implementations (
The force that causes the gate member 208 to swing about the hinged end is generated by a wellbore fluid flowing through the housing 202. In the absence of the wellbore fluid flow through the housing 202, the gate member 208 is in a closed position, i.e., the gate member 208 extends radially inward toward the longitudinal axis 212 of the housing 202. In response to the wellbore fluid flowing through the housing 202, the gate member 208 transitions from the closed position to an open position. In the open position of the gate member 208, the gate member 208 swings away from the longitudinal axis 212 of the housing 202 towards the inner wall of the housing 202 in the arc represented by the arrow 214.
As mentioned above, the spring 210 is coupled to the gate member 208. When the gate member 208 is in the closed position, the spring 210 is unbiased (e.g., not compressed or not storing potential energy). Specifically, the spring 210 is positioned between the gate member 208 and the inner wall of the housing 202 such that the transition from the closed position of the gate member 208 to the open position of the gate member 208 biases the spring 210. The pressure of the wellbore fluid flowing through the housing 202 provides the force required to keep the spring 210 biased. In the biased position, the spring 210 is compressed or stores potential energy. When the wellbore fluid flow through the housing 202 is ceased, then no force or a comparatively reduced force is applied on the gate member 208. The biased spring 210 naturally tends to return to its unbiased state causing the spring 210 to extend and move the gate member 208 from the open position of the gate member 208 to the closed position of the gate member 208.
A magnet 216 is disposed in the interior volume defined by the housing 202. As described above, in the absence of fluid flow through the housing, the door 206a exposes the opening 204 on the circumferential surface of the housing 202. In that arrangement, the magnet 216 is exposed to an environment within the wellbore 100, specifically an environment within the casing string 108. Also, as explained above, the state of the housing 202 in which the door 206a is in the open position is a default state. Thus, in the default state of the housing 202, the magnet 216 is exposed to the environment outside the interior volume of the housing 202. The state of the housing 202 in which the door 206a is in the closed position is an operational state. In the operational state of the housing 202, the magnet 216 is isolated from the environment outside the interior volume of the housing 202.
A receptacle 218 is attached to a first end, e.g., a downhole end, of the housing 202. For example, the receptacle 218 is a hollow barrel attached to an end of the magnet. Alternatively or in addition, the receptacle 218 can be attached vertically below the gate member 208. The receptacle 218 can receive, i.e., catch, debris, i.e., magnetic items, that fall vertically downward upon being released from the magnet 216. In some implementations, the receptacle 218 includes a circumferential wall 220. Multiple secondary magnets (e.g., a magnetic bar 222) are attached to an inner surface of the circumferential wall 220 and extend radially inward from the inner surface. Each secondary magnet can also capture magnetic items within the wellbore 100. Also, when captured debris is separated from the magnet 216, the falling magnetic items can be captured by the secondary magnets within the receptacle 218, while any non-magnetic items fall to the bottom of the receptacle 218. When the tool 102 is retrieved from within the wellbore 102, the debris can be sorted into magnetic items captured by the secondary magnets and debris that has fallen to the bottom of the receptacle 218.
As described earlier, the wellbore tubing 110 is connected to an end (e.g., an uphole end) of the tool 102 and is used to lower the tool 102 into the casing string 108. In some implementations, the wellbore tubing 110 runs to the surface 104 of the wellbore 100 and is fluidically coupled to a wellbore fluid pump (not shown) which draws wellbore fluid (e.g., drilling mud) from mud tanks (not shown) to flow through the wellbore tubing 110. In this manner, the wellbore tubing 110 flows the wellbore fluid that provides the pressure (i.e., the motive force) to move the parts of the tool 102 as described above.
In some implementations, the tool 102 includes a tube 224 (e.g., a diverter tube) that is fluidically coupled to the wellbore tubing 110 and that flows the wellbore fluid received from the wellbore tubing 110 through the interior volume defined by the housing 202. For example, the tool 102 includes a casing drift 226 that is positioned between the wellbore tubing 110 and the magnet 216. The tube 224 is formed through the casing drift 226. In some implementations, multiple tubes can be formed through the casing drift 226, for example, from an uphole end of the casing drift 226 that is nearer to the uphole end of the housing 202 to a downhole end of the casing drift 226 that is nearer to the downhole end of the housing 202.
In some implementations, the tool 102 includes multiple fluid flow openings 228 formed in a wall of the housing 202 at the second end, i.e., the uphole end of the housing 202. Each flow opening 228 is a through-hole that can flow the wellbore fluid flowed through the wellbore tubing 110 and through the tool 102 into a region in the housing 202. The tube 224 is fluidically coupled to the region. For example, the multiple fluid flow openings 228 are formed in a space between the top of the casing drift 226 and the downhole end of the wellbore tubing 110. Similarly, the tool 102 includes multiple fluid flow openings 230 formed in a wall of the housing 202 at the first end, i.e., the downhole end of the housing 202. Each flow opening 230 is a through-hole that can flow the wellbore fluid flowed through the housing 202 into a region downhole of the tool 102. For example, the wellbore fluid that flows through the tube 224 passes through the housing 202, past the magnet 216, past the open gate member 208, into the receptacle 220 and out of the multiple fluid flow openings 230.
In some implementations, the tool 102 includes multiple nozzles 234. The multiple nozzles 234 face the magnet 216. The nozzles 234 can flow the wellbore fluid that flows through the tool 202 onto a surface of the magnet 216. The nozzles 234 can pressurize and increase a flow rate of the wellbore fluid to a level sufficient to overcome the magnetic force with which the magnet 216 retains the magnetic items. By doing so, the nozzles 234 enable the magnetic items to separate from the magnet 216 and fall vertically below into the receptacle 220. A number of nozzles 234 can vary based on the size of the tool 102.
In operation, a wellbore operator couples the tool 102 to an end of the wellbore tubing 110, and lowers the tool 102 into the casing string 108. Because the tool 102 is in its default state, i.e., the state in which the door 206a is open and the magnet 216 is exposed to the environment outside the housing 202, the magnet 216 attracts debris inside the casing string 108. In some implementations, a casing brush 232 is attached to an outer surface of the housing 202 or the casing drift 226. The casing brush 232 extends radially away from the longitudinal axis 212 of the housing 202. The casing brush 232 is long enough to contact the inner wall of the casing string 108. The wellbore operator can alternately lower and raise the wellbore tubing 110 to cause the casing brush 232 to brush and release magnetic items attached to the inner wall of the casing string 108. The exposed magnet 216 can capture such magnetic items.
Then, the wellbore operator initiates an operation to clean the magnet 216, i.e., to separate the captured magnetic items from the magnet 216. To do so, the wellbore operator starts a pump (not shown) that pumps the wellbore fluid (e.g., the drilling mud, completion fluid such as brine) through the wellbore tubing 110. The wellbore fluid flows through the wellbore tubing 110 into the uphole end of the housing 202. The tube 224 flows at least a portion of the fluid from the uphole end of the housing 202 towards the door 206a. The diameter of the tube 224 is selected such that the wellbore fluid is pressurized and its flow rate increases as it exits the tube 224. The high flow rate wellbore fluid applies pressure on the door 206a causing the door 206a to slide axially relative to the housing 202 in the downhole direction. When the door 206a slides in the downhole direction, the door 206a covers the opening 204 which exposes the magnet 216 to the environment outside the housing 202. As the door 206a slides in the downhole direction, the door 206a applies a force on the gate member 208, which overcomes the force of the biased spring 210 causing the gate member 208 to swing and open. In this arrangement, the magnet 216 is isolated from the environment outside the housing 202, and the open gate member 208 permits access to the receptacle 220 that is downhole of the magnet 216.
As described earlier, the multiple nozzles 234 are positioned/formed in the door 206a of the housing 202. The wellbore fluid flowing through the housing 202 is pressurized by the multiple nozzles 232, and jets of wellbore fluid are directed onto the magnet 216. The force of the jets overcomes the magnetic force of attraction holding the magnetic items to the magnet 216. The released magnetic items fall vertically downward into the open receptacle 220.
After flowing the wellbore fluid through the tool 102 as described above for a duration, e.g., a duration long enough to release the magnetic items into the open receptacle 220, the wellbore operator ceases the fluid flow, e.g., by stopping the pump. The wellbore fluid drains out of the tool 102 through the multiple fluid flow openings (228, 230). An absence of fluid flow causes the biased spring 210 to return to its unbiased state. When doing so, the spring 210 pushes the gate member 208 from the open position to the closed position. In turn, the gate member 210 pushes the door 206a from the closed position to the open position. The door 206a slides upwards in an inclined position when the pump is on (flood force). Once the pump is off, then the force is removed and the door 206a slides back to open position. With the door 206a in the open position, the magnet 216 is once again exposed to the environment outside the housing 202 and can be lowered to a next depth within the wellbore 100 to capture more debris.
At 306, a magnet disposed inside the tool is isolated from the wellbore environment. For example, in response to the door 206a transitioning from the open position to the closed position, the door 206a closes the opening 204 in the housing 202. The closed door 206a isolates the magnet 216 positioned within the housing 202 from the environment outside the housing 202. At 308, jets of wellbore fluid are flowed onto the magnet 216. For example, the door 206a includes nozzles or openings that flow the drilling mud flowed from the surface 104 onto the surface of the magnet 216. Doing so causes magnetic items captured by the magnet 216 to be separated and to fall into the receptacle 220 below the magnet 216. At 310, flow through the housing is stopped. For example, the pumps that flow the drilling mud through the wellbore tubing 110 are stopped. At 312, the door is transitioned from the closed position to the open position. For example, an absence of the drilling mud pressure causes the door to transition from the closed position to the open position, exposing the magnet 216 to the environment outside the housing 202.
Thus, particular implementations of the subject matter have been described. Other implementations are within the scope of the following claims.
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20230332486 A1 | Oct 2023 | US |