This application is a national stage entry of PCT/US2018/026309 filed Apr. 5, 2018, said application is expressly incorporated herein in its entirety.
The present disclosure relates generally to downhole tools used to isolate portions of a subterranean wellbore.
Wellbores are drilled into the earth for a variety of purposes including accessing hydrocarbon bearing formations. A variety of downhole tools may be used within a wellbore in connection with accessing and extracting such hydrocarbons. Throughout the process, it may become necessary to isolate or seal one or more portions of a wellbore. Zonal isolation within a wellbore may be provided by wellbore isolation devices, such as packers, bridge plugs, and fracturing plugs (i.e., “frac” plugs). For example, a wellbore isolation device can be used to isolate the target zone for the hydraulic fracturing operation by forming a pressure seal in the wellbore that prevents the high pressure fracturing fluid from extending downhole of the wellbore isolation device.
Implementations of the present technology will now be described, by way of example only, with reference to the attached figures, wherein:
It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein can be practiced without these specific details. In other instances, methods, procedures and components have not been described in detail so as not to obscure the related relevant feature being described. Also, the description is not to be considered as limiting the scope of the embodiments described herein. The drawings are not necessarily to scale and the proportions of certain parts may be exaggerated to better illustrate details and features of the present disclosure.
The term “substantially” is defined to be essentially conforming to the particular dimension, shape or other word that substantially modifies, such that the component need not be exact.
Disclosed herein is a wellbore isolation device for providing zonal isolation in a wellbore and which equalizes pressure differentials downhole prior to retrieval. The wellbore isolation device can be deployed in a wellbore to a desired location. The wellbore isolation device has a tubular body having an external surface and an inner bore formed longitudinally through the tubular body. The tubular body includes an expanding section. The expanding section is transitionable between an initial configuration to an expanded configuration, where the external surface along the expanding section increases in diameter from the initial configuration to the expanded configuration. The wellbore isolation device also includes one or more fins projecting radially from the external surface of the expanding section. As such, when the expanding section transitions to the expanded configuration, the fins anchor into surrounding surfaces, such as casing or formation, and can create a seal. Also, the wellbore isolation device includes a plugging element, such as a ball, which can be positioned at an end of the tubular body to restrict fluid communication through the inner bore. Accordingly, the wellbore isolation device is able to anchor into any location in the wellbore, providing zonal isolation at any position in the wellbore without any receptacle.
The wellbore isolation device can be employed in an exemplary wellbore system 10 shown, for example, in
It should be noted that while
The tubular body 101 has substantially a cylindrical shape. While the examples of the tubular body 101 provided in this disclosure show the tubular body 101 being substantially cylindrical, the tubular body 101 and/or any of the expanding section 106, the first and second wide sections 102, 104, and the first and second transition sections 103, 105 can be any suitable shape such as rectangular, ovoid, or triangular. The tubular body 101 can be made of a deformable material, for example, cast iron or any other suitable material which is deformable such that the expanding section 106 can be deformed and maintain its shape and has also strength to resist the pressures and forces within the wellbore. In at least one example, the material of the tubular body 101 may be dissolvable or degradable such that the wellbore isolation device 100 is temporarily deployed for a desired amount of time. In other examples, the material of the tubular body 101 can be a material which does not dissolve or degrade such that the wellbore isolation device can be permanently deployed. The material of the first and second wide sections 102, 104, the first and second transition sections 103, 105, and the expanding section 106 can be the same. The tubular body 101 can be one single piece design, lowering the cost and complexity of manufacturing the wellbore isolation device 100. In other examples, the material of the expanding section 106 can be different than the material of the first and second wide sections 102, 104 and/or the first and second transition sections 103, 105.
Projecting radially from the external surface of the expanding section 106 are one or more fins 108. As illustrated in
As illustrated in
The fins 108 can be the same material as the tubular body 101. In the example illustrated in
The fins 208 can have a first end 210, a second end 212, and a space 214 between the first end 210 and the second end 212. The fins 208 can be substantially circular in shape. In other examples, the fins 208 can be any suitable shape that corresponds with the shape of the grooves 200 and/or the tubular body 101. The fins 208 have an inner diameter 2080 which is measured between opposing inner surfaces of the fins 208. The inner diameter 2080 of the fins 208 corresponds with the diameter of the grooves 200 in the expanding section 106. In at least one example, the tubular body 101 does not include grooves 200, and the inner diameter 2080 of the fins 208 corresponds with the expanding external diameter 1060 of the expanding section 106. The material of the fins 208 can be the same material as the tubular body 101. In other examples, the fins 208 can be another material, for example, aluminum, steel, magnesium, cast iron, and a combination thereof, such that the fins 208 have sufficient hardness and is not brittle to anchor into the surrounding surfaces. Additionally, the fins 208 are sufficiently deformable such that the fins 208 can expand with the expanding section 106 to the expanded configuration 3000.
To fit the fins 208 onto the grooves 200 and coupled with the tubular body 101, the fins 208 can be temporarily deformed. The space 214 is expanded until the fins 208 are able to surround the circumference of the tubular body 101. The fins 208 are then released and return substantially to its initial shape. The space 214 is substantially its initial size. As such, the fins 208 are coupled to the tubular body 101 by force fit. When the fins 208 are coupled with the tubular body 101, the fins 208 traverse substantially an entire circumference of the tubular body 101. The space 214 is minimal, such that the fins 208, when anchored into the surrounding surfaces, are able to create a seal and fluid communication is substantially only permitted through the inner bore 154 of the tubular body 101. In at least one example, the space 214 is filled with pumped material such as sand to fill the space 214.
In at least one example, the fins 208 are coupled to the tubular body 101 and/or the grooves 200 by any suitable method, for example adhesives, welding, or fasteners.
As illustrated in
The sealing elements 600 are coupled with the expanding section 106 of the tubular body 101 such that when the expanding section 106 transitions to the expanded configuration 3000, the sealing elements 600 abut the surrounding surfaces. As such, the sealing elements 600, along with the one or more fins 108, 208, provide a seal against the surrounding surfaces such that fluid communication across the tubular body 101 is at least reduced. The sealing elements 600 can be coupled with the tubular body 101 by any fastening method, for example, adhesives or fasteners such as screws or nails. The sealing elements 600 can be made of a sealing material, for example rubber, elastomeric material, polyurethane, dissolvable material, degradable material, or any other suitable material or combination of materials to create a seal when abutted against a surface. In at least one example, the sealing elements 600 can extend from the tubular body 101 further than the fins 108, 208 such that when the expanding section 106 transitions to the expanded configuration 3000, the sealing elements 600 can abut the surrounding surfaces, compress, and provide a seal. When the sealing elements 600 and/or the fins 108, 208 provide a seal, fluid communication is substantially only permitted through the inner bore 154 of the tubular body 101.
The expansion cone 52 is positioned within the inner bore 154 of the tubular body 101. The expansion cone 52 can have an expansion portion 522 which has an expansion diameter 520 which is greater than the expanding internal diameter 1062 when the expanding section 106 is in the initial configuration 2000. In at least one example, the expansion diameter 520 can be substantially equal to the first wide internal diameter 1024. The expansion cone 52 can also have an expansion transition section 522 which transitions the diameter of the expansion cone 52 from the expansion diameter 520 to a diameter which is equal to or less than the expanding internal diameter 1062 when the expanding section 106 is in the initial configuration 2000. In other examples, the expansion cone 52 only includes the expansion portion 522 with the expansion diameter 520 which is coupled with the mandrel 56.
To transition the expanding section 106 from the initial configuration 2000 to the expanded configuration 3000, the expansion cone 52 is moved along an axial direction X-X through the tubular body 101. In at least one example, the expansion cone 52 is moved uphole. The expansion cone 52 is moved from the first wide section 102 towards the second wide section 104. The wellbore isolation device 100 substantially maintains its position or moves downhole in a direction opposite the direction of the expansion cone 52. In at least one example, the setting sleeve 54 abuts the outer edge 152 of the tubular body 101 to counteract the movement of the mandrel 56 and/or the expansion cone 52. When moving along the axial direction X-X toward the second wide section 104, the expansion cone 52 abuts and deforms the inner surfaces 1030 of the first transition section 103. As the expansion cone 52 continues through the tubular body 101, the expansion cone 52 deforms and expands the expanding section 106 from the initial configuration 2000 to the expanded configuration 3000.
To isolate sections within the wellbore, a plugging element 1400 can be positioned against the wellbore isolation device 100, creating a seal and preventing fluid communication through the inner bore 154. The plugging element 1400 can be positioned against the second wide section 104. In at least one example, the plugging element 1400 is a ball. In other examples, the plugging element 1400 can be any suitable shape or mechanism which prevents fluid communication through the inner bore 154. The plugging element 1400 can have a diameter 1402 which is substantially similar to or greater than the second wide internal diameter 1042.
Referring to
At block 1502, a wellbore isolation device is positioned in a wellbore with surrounding surfaces. The wellbore isolation device has a tubular body with an expanding section. One or more fins project radially from the external surface of the expanding section. In at least one example, the one or more fins and the tubular body can be one single piece. In other examples, the one or more fins can be separate from the tubular body and coupled with the tubular body. For example, the fins can be split rings which are snapped onto the tubular body.
At block 1504, the expanding section transitions from an initial configuration where the external surface along the expanding section has an initial diameter to an expanded configuration where the external surface along the expanding section has an expanded diameter which is greater than the initial diameter.
The expanding section can transition from the initial configuration to the expanded configuration by the use of a downhole tool. The downhole tool includes an expansion cone which is positioned within the inner bore of the tubular body. The expansion cone can have an expansion portion which has an expansion diameter greater than the initial diameter of the expanding section. The expansion cone is then moved along an axial direction through the tubular body, deforming the expanding section by the expansion portion abutting against the expanding section.
At block 1506, the one or more fins are anchored into the surrounding surfaces. When the expanding section transitions to the expanded configuration, the fins anchor into the surrounding surfaces which can be, for example, casing, formation, or any other suitable surface. As such, the wellbore isolation device does not need any fitting elements to be positioned. The wellbore isolation device can be positioned any desired location within the wellbore to isolate zones. When the fins are anchored into the surrounding surfaces, a seal can be created such that fluid can substantially only pass through the inner bore of the wellbore isolation device.
At block 1508, a plugging element is positioned at an end of the tubular body to prevent fluid communication through the inner bore of the wellbore isolation device. As such, zones are isolated by the wellbore isolation device. In at least one example, the plugging element can be positioned at an end of the tubular body. In other examples, the plugging element can be positioned within the tubular body. The plugging element can be, for example, a ball, a valve, or any other suitable method or mechanism to prevent fluid communication through the inner bore.
Numerous examples are provided herein to enhance understanding of the present disclosure. A specific set of statements are provided as follows.
Statement 1: A wellbore isolation device comprising: a tubular body having an external surface and an inner bore formed longitudinally through the tubular body, the tubular body having an expanding section transitionable from an initial configuration wherein the external surface along the expanding section has an initial diameter to an expanded configuration wherein the external surface along the expanding section has an expanded diameter which is greater than the initial diameter; one or more fins projecting radially from the external surface of the expanding section, the one or more fins being anchorable into surrounding surfaces when the expanding section transitions to the expanded configuration; and a plugging element, the plugging element being positioned, after the expanding section is in the expanded configuration, to restrict fluid communication through the inner bore.
Statement 2: A wellbore isolation device is disclosed according to Statement 1, wherein the tubular body and the one or more fins are a single piece.
Statement 3: A wellbore isolation device is disclosed according to Statements 1 or 2, wherein the one or more fins are coupled with the tubular body.
Statement 4: A wellbore isolation device is disclosed according to Statement 3, wherein the one or more fins are split rings.
Statement 5: A wellbore isolation device is disclosed according to Statements 3 or 4, wherein the tubular body includes grooves operable to receive the one or more fins.
Statement 6: A wellbore isolation device is disclosed according to any of preceding Statements 1-5, wherein the one or more fins traverse substantially an entire circumference of the tubular body.
Statement 7: A wellbore isolation device is disclosed according to any of preceding Statements 1-6, further comprising: one or more sealing elements coupled with the expanding section of the tubular body, wherein the one or more sealing elements, when the expanding section transitions to the expanded configuration, the sealing elements abut the surrounding surfaces and create a seal such that fluid communication across the tubular body is at least reduced.
Statement 8: A wellbore isolation device is disclosed according to any of preceding Statements 1-8, wherein the one or more fins are made from a material selected from a group consisting of aluminum, steel, magnesium, cast iron, and a combination thereof.
Statement 9: A wellbore isolation device is disclosed according to any of preceding Statements 1-8, wherein the tubular body is made of a material that is degradable.
Statement 10: A wellbore isolation device is disclosed according to any of preceding Statements 1-9, wherein the tubular body is made of cast iron.
Statement 11: A wellbore isolation device is disclosed according to any of preceding Statements 1-10, wherein the plugging element is a ball.
Statement 12: A wellbore isolation device is disclosed according to any of preceding Statements 7-11, wherein the sealing element is made from a material selected from a group consisting of rubber, polymeric materials, ductile materials, polyurethane, elastomeric materials, degradable materials, and a combination thereof.
Statement 13: A wellbore isolation device is disclosed according to any of preceding Statements 1-12, wherein a material of the one or more fins and a material of the tubular body are different.
Statement 14: A wellbore isolation device is disclosed according to any of preceding Statements 1-13, wherein a material of the one or more fins and a material of the tubular body are the same.
Statement 15: A system comprising: a wellbore isolation device positioned in a wellbore by a conveyance, the wellbore isolation device including: a tubular body having an external surface and an inner bore formed longitudinally through the tubular body, the tubular body having an expanding section transitionable from an initial configuration wherein the external surface along the expanding section has an initial diameter to an expanded configuration wherein the external surface along the expanding section has an expanded diameter which is greater than the initial diameter; one or more fins projecting radially from the external surface of the expanding section, the one or more fins being anchorable into surrounding surfaces when the expanding section transitions to the expanded configuration; and a plugging element, the plugging element being positioned, after the expanding section is in the expanded configuration, to restrict fluid communication through the inner bore; and a downhole tool coupled with the conveyance, the downhole tool including: an expansion cone, the expansion cone being positioned within the inner bore of the tubular body, the expansion cone having an expansion portion which has an expansion diameter greater than the initial diameter of the expanding section, wherein when the expansion cone is moved along an axial direction through the tubular body, the expansion cone transitions the expanding section from the initial configuration to the expanded configuration.
Statement 16: A system is disclosed according to Statement 15, wherein the expansion cone includes an expansion portion with an expansion diameter, and wherein when the expansion cone transitions the expanding section from the initial configuration to the expanded configuration, the expansion diameter of the expansion cone abuts and expands the expanding section from the initial configuration to the expanded configuration.
Statement 17: A system is disclosed according to Statements 15 or 16, wherein the tubular body and the one or more fins are a single piece.
Statement 18: A system is disclosed according to any of preceding Statements 15-17, wherein the one or more fins are coupled with the tubular body.
Statement 19: A system is disclosed according to Statement 18, wherein the one or more fins are split rings.
Statement 20: A system is disclosed according to Statements 18 or 19, wherein the tubular body includes grooves operable to receive the one or more fins.
Statement 21: A system is disclosed according to any of preceding Statements 15-20, wherein the one or more fins traverse substantially an entire circumference of the tubular body.
Statement 22: A system is disclosed according to any of preceding Statements 15-21, further comprising: one or more sealing elements coupled with the expanding section of the tubular body, wherein the one or more sealing elements, when the expanding section transitions to the expanded configuration, the sealing elements abut the surrounding surfaces and create a seal such that fluid communication across the tubular body is at least reduced.
Statement 23: A system is disclosed according to any of preceding Statements 15-22, wherein the surrounding surfaces is a casing.
Statement 24: A system is disclosed according to any of preceding Statements 15-23, wherein the one or more fins are made from a material selected from a group consisting of aluminum, steel, magnesium, cast iron, and a combination thereof.
Statement 25: A system is disclosed according to any of preceding Statements 15-24, wherein the tubular body is made of a material that is degradable.
Statement 26: A system is disclosed according to any of preceding Statements 15-25, wherein the tubular body is made of cast iron.
Statement 27: A system is disclosed according to any of preceding Statements 15-26, wherein the plugging element is a ball.
Statement 28: A system is disclosed according to any of preceding Statements 22-27, wherein the sealing element is made from a material selected from a group consisting of rubber, polymeric materials, ductile materials, polyurethane, elastomeric materials, degradable materials, and a combination thereof.
Statement 29: A system is disclosed according to any of preceding Statements 15-28, wherein a material of the one or more fins and a material of the tubular body are different.
Statement 30: A system is disclosed according to any of preceding Statements 15-29, wherein a material of the one or more fins and a material of the tubular body are the same.
Statement 31: A method to isolate a portion of a wellbore, the method comprising: positioning, by a conveyance, a wellbore isolation device in a wellbore with surrounding surfaces, the wellbore isolation device including: a tubular body having an external surface and an inner bore formed longitudinally through the tubular body, the tubular body including an expanding section; one or more fins radially projecting from the external surface of the expanding section; transitioning the expanding section from an initial configuration wherein the external surface along the expanding section has an initial diameter to an expanded configuration wherein the external surface along the expanding section has an expanded diameter which is greater than the initial diameter; anchoring the one or more fins into the surrounding surfaces; positioning, after the expanding section is in the expanded configuration, a plugging element to restrict fluid communication through the inner bore.
Statement 32: A method is disclosed according to Statement 31, wherein transitioning the expanding section further comprises: providing a downhole tool with an expansion cone, the expansion cone being positioned within the inner bore of the tubular body, the expansion cone having an expansion portion which has an expansion diameter greater than the initial diameter of the expanding section; moving an expansion cone along an axial direction through the tubular body; deforming the expanding section by the expansion portion abutting against the expanding section.
Statement 33: A method is disclosed according to Statements 31 or 32, wherein the wellbore isolation device further includes one or more sealing elements coupled with the expanding section of the tubular body, wherein creating a seal further comprises: abutting the surrounding surfaces with the sealing elements.
Statement 34: A method is disclosed according to any of preceding Statements 31-33, wherein the one or more fins traverse substantially an entire circumference of the tubular body.
The embodiments shown and described above are only examples. Even though numerous characteristics and advantages of the present technology have been set forth in the foregoing description, together with details of the structure and function of the present disclosure, the disclosure is illustrative only, and changes may be made in the detail, especially in matters of shape, size and arrangement of the parts within the principles of the present disclosure to the full extent indicated by the broad general meaning of the terms used in the attached claims. It will therefore be appreciated that the embodiments described above may be modified within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/026309 | 4/5/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/194813 | 10/10/2019 | WO | A |
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20210140263 A1 | May 2021 | US |