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Tripping is an essential activity when operating (e.g., drilling) in a wellbore. Tripping (also referred to as tripping pipe) is commonly defined as the act of pulling a tool string (such as a drill string) out of a wellbore and/or running the tool string back into the wellbore. Common reasons for tripping include starting and/or finishing a section of a wellbore, replacing a worn drill bit, and replacing damaged or malfunctioning tools in the string.
During a tripping operation, the moving tool string acts like a piston and causes fluid pressure changes in the wellbore. While tripping in, the downward movement of the tool string increases the fluid pressure below the string (referred to in the industry as a surge). While tripping out, the upward movement of the tool string decreases fluid pressure below the string (referred to in the industry as a swab). These surge and swab pressures can negatively affect well integrity if the pressure falls below the pore pressure of the formation or rises above the fracture pressure of the formation. For example, wellbore kicks may be more like to occur while tripping out.
Surge and swab effects are generally influenced by multiple variables, including the tripping speed, the geometries of the wellbore and tool string, and various properties of the drilling fluid such as fluid density and fluid viscosity. Surge and swab effects can also be influenced by whether or not the drilling fluid is circulating while tripping. Tripping is commonly performed without drilling fluid circulation, although circulation can sometimes be required. While hydraulic manuals and software can be used to predict surge and swab pressures, there is room for further improvement, for example, to advise safe and timely tripping velocities and accelerations.
For a more complete understanding of the disclosed subject matter, and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
Embodiments of this disclosure include a method and system for determining a maximum tripping velocity for tripping a downhole tool string in a wellbore. In one example embodiment, a method includes obtaining contextual data including wellbore data, tool string data, and drilling fluid data; computing downhole drilling fluid pressures at multiple tool string velocities and accelerations using the obtained contextual data and a wellbore hydraulics model; generating an equivalent circulation density (ECD) contour along a two-dimensional acceleration and velocity parameter space from the computed downhole drilling fluid pressures; and evaluating the ECD contour with at least one of a formation pore pressure or a formation fracture pressure to generate the maximum tripping velocity.
A wellbore 40 may be formed in subsurface formations by rotary drilling or slide drilling in a manner that is well-known to those or ordinary skill in the art (e.g., via well-known directional drilling techniques). For example, the drill string 30 may be rotated at the surface and/or via a downhole deployed mud motor to drill the well. A pump may deliver drilling fluid to the interior of the drill string 30 thereby causing the drilling fluid to flow downwardly through the drill string 30. The drilling fluid exits the drill string 30, e.g., via ports in the drill bit 32, and then circulates upwardly through the annulus 42 between the outside of the drill string 30 and the wall of the wellbore 40. In this known manner, the drilling fluid lubricates the drill bit 32 and carries formation cuttings uphole to the surface. The drilling fluid then commonly flows through a return conduit and solids control equipment to a mud pit (not shown) where it may be recycled. It will be appreciated that the terms drilling fluid and mud are used synonymously herein.
Those of ordinary skill will readily appreciate that from time to time during a drilling operation (or other downhole operation) it may be necessary to trip a drill string (or other tool string) out of and back into the wellbore 40. For example, the drill string may be tripped into a wellbore at the beginning of a drilling operation and tripped back out of the wellbore at the completion of the drilling operation. Moreover, the drill string may be tripped out of the wellbore, for example, to replace a worn drill bit or some other damaged or malfunctioning tool and then tripped back into the wellbore with the new or repaired drill bit or tool. Other tool strings are also commonly tripped into and out of subterranean wellbores. Such tripping is described in more detail below with respect to
Various sensors (not shown) may be located about the wellsite to collect data (or drilling parameters) related to the drilling operation, such as standpipe pressure, pump pressure, hook load, traveling block height and velocity, surface torque, rotary rpm, among others. The bottom hole assembly (BHA) 50 may also include downhole sensors disposed in the drill bit 32, a steering tool 34, an LWD tool 36, and/or an MWD tool 38 to provide information about downhole conditions, such as wellbore pressure, weight on bit, torque on bit, wellbore heading or attitude (inclination and azimuth), collar rpm, tool temperature, annular temperature, and toolface, among others. These sensors (both uphole and downhole) may be configured to provide data to the system 60 to monitor a tripping operation.
With continued reference to
The magnitudes of the surge and swab pressures are generally influenced by multiple variables, including the tripping speed, the geometries of the wellbore and tool string, and various properties of the drilling fluid such as fluid density and fluid viscosity. For example, increasing tripping speed generally increases surge and swab pressure. Likewise, surge and swab pressures generally increase with increasing fluid density and viscosity. Certain downhole tools, such as packers, scrapers, and stabilizers that have small annular clearance can also increase surge and swab pressures.
During many downhole operations, safety protocols often require the downhole pressure to be monitored in real time to ensure that it is maintained within a predefined pressure window. Such pressure monitoring is especially important in managed pressure drilling and underbalanced drilling operations. Pressure monitoring can also be important in off shore operations where heave effects can impact the bottom hole equivalent circulation density. During a tripping operation it is generally not possible to measure the downhole pressure (since the tool string is being tripped in or out of the well). Various software applications are used to model downhole pressure, however, there is room for further improvement.
During tripping (either in or out), the string is commonly tripped stand by stand or joint by joint. For example, when tripping out, the string may be pulled out of the hole (POOH) the length of one stand (e.g., 30 meters), after which the tripped stand is disconnected. The string is then pulled upwards again, after which the next tripped stand is disconnected. And so on until the entire string is removed from the well. This process results in a discontinuous velocity profile. For example, the string may be initially accelerated to an approximate constant velocity after which it is decelerated and stopped before disconnecting the stand (or joint). The disclosed embodiments are intended to account for both the acceleration and velocity of the string while tripping and to advise a driller on appropriate velocity and acceleration ranges for fast and safe tripping.
The received data is input into a hydraulic model and evaluated with the model at 104 to compute downhole pressure with respect to the acceleration and velocity of the tool string in the wellbore. The downhole pressure may include for example, downhole surge and swab pressures and/or equivalent circulation density (ECD) in the wellbore. The model may advantageously generate pressure and/or ECD with respect to tool string acceleration and velocity, for example, showing the influence of the acceleration and velocity on the pressures and/or ECD. The model output (e.g., the output pressures and/or ECD) may be compared with known and/or estimated pore and fracture pressures (as well as other formation properties) to compute a recommended tripping acceleration and velocity at 106. The recommended acceleration and velocity may include, for example, maximum acceleration and velocity values or an acceptable range of tripping acceleration and velocity values. The tool string may be optionally tripped below the recommended maxima or in the recommended range at 108 to promote a safe tripping operation.
With further reference to
In one example embodiment, the model may be a transient hydraulic model that is configured to receive static data and optional real time measurements (dynamic data) of drilling fluid flow rate and depth and to compute drilling fluid parameters (e.g., pressures) along the depth of the well and at the surface (e.g., in the standpipe). In example embodiments, the model may include a one dimensional (1D) compressible isothermal model for mud flow through an area that varies with depth. The model may include flow inside the tool string (e.g., drill pipe) and the wellbore annulus. The modeled flow path may include flow inside a tool string (e.g., drill string and BHA) and then may be coupled to the flow into the wellbore at the end of the tool string (e.g., at the bit) and into the annulus. The model may capture the isothermal flow in the varying area well bore and the drill pipe via changing cross sectional areas along the length of the string and wellbore. In example embodiments, the area may be modeled as a time and space varying function to replicate the physical behavior of the moving tool string.
In certain embodiments, an entire well (or rig) system may be modeled as a coupling between two 1D pipe flow solvers for a single-phase flow with appropriate boundary conditions and coupling between them. Equations for the tool string may be written in the frame of reference of the string since when it accelerates it may be thought of as being in a non-inertial frame of reference. A point model for flow transitions from pipe flow to flowline may be considered for the flow along the bell nipple, open channel flow model based on 1D shallow water equations for the circular flowline along with the conditions for the by-pass. In example embodiments, the model may consider the compressible nature and gel nature of the drilling fluid inside the well and incompressible drilling fluid with gel effects for open channel flow.
As noted above, the hydraulic model may be configured to compute downhole pressure with respect to the acceleration and velocity of the tool string in the wellbore. In one example embodiment, the hydraulic model may account for acceleration and fluid gelling in pipe flow and fluid friction models. For example, conservation of mass and momentum of isothermal fluid flow in the pipe may be expressed as follows with U being the vector of conservative variables of mass and momentum and F the flux functions of the conservative variables and S1 and S2 being the source terms consisting of the hydrostatic terms and the friction and with geometric gradients.
The source terms may be split into two terms where one represents the constant terms with no spatial gradients and the other term with spatial gradients. The components of the vector may be given as follows:
represents the pipe acceleration.
The generic form of the friction term based on the Churchill model may be given as follows:
The value of λ is constrained between 1 and an equilibrium value (λequilibrium) and a, B represent the gel breaking and gel forming coefficients. The value of 1 is used when the mud is fully gelled and the value of (λequilibrium) is when the gel is completely broken. This corresponds to the value of yield stress that is measured by the rheometer. Since real time measurement of the gel parameters are difficult, they may be estimated by calibrating it with pump start stop scenario.
Turning now to
At 126 the hydraulics model may be run to compute fluid pressures (and other parameters such as ECD) while tripping the stand at a set of various acceleration and velocity profiles. The model output may be evaluated to generate ECD contours at 128 along a parameterized two-dimensional acceleration and velocity space. The ECD contours may then be evaluated at 130 with formation pore pressures and fracture pressures to generate a tripping advisor board that indicates maximum acceptable velocity and/or acceleration (or a range of acceptable tripping velocities and accelerations).
With continued reference to
The contours computed at 128 may include, for example, maximum and minimum ECD values while tripping a stand in and/or out of a wellbore. As noted above, in example embodiments, the contours may be generated with respect to an acceleration length (e.g., represented as a fraction of the stand length) and a critical or steady state velocity. Example ECD contours are depicted on
As depicted on
As noted above with respect to
In
Methods 140 and 160 are now described in more detail by way of the following non-limiting example.
In
In
Turning now to
It will be understood that the present disclosure includes numerous embodiments. These embodiments include, but are not limited to, the following embodiments.
In a first embodiment, a method for determining a maximum tripping velocity for tripping a downhole tool string in a wellbore includes obtaining contextual data including wellbore data, tool string data, and drilling fluid data; computing downhole drilling fluid pressures at multiple tool string velocities and accelerations using the obtained contextual data and a wellbore hydraulics model; generating an equivalent circulation density (ECD) contour along a two-dimensional acceleration and velocity parameter space from the computed downhole drilling fluid pressures; and evaluating the ECD contour with at least one of a formation pore pressure or a formation fracture pressure to generate the maximum tripping velocity.
A second embodiment may include the first embodiment, wherein the wellbore data comprises a wellbore diameter; the tool string data comprises a tool string diameter and a tool string depth; the drilling fluid data includes a drilling fluid viscosity, a drilling fluid density, and a drilling fluid gel strength.
A third embodiment may include any one of the first through second embodiments, wherein the ECD contour comprises a surge contour and a swab contour.
A fourth embodiment may include any one of the first through third embodiments, wherein the two-dimensional acceleration and velocity parameter space comprises a two dimensional a parameterized acceleration length and steady state tripping velocity that are based on a trip acceleration profile including an initial acceleration interval, a steady state velocity interval, and deceleration interval.
A fifth embodiment may include any one of the first through fourth embodiments, wherein the evaluating the ECD contour further comprises generating a maximum tripping acceleration.
A sixth embodiment may include any one of the first through fifth embodiment, wherein the evaluating the ECD contour further comprises: obtaining a formation pore pressure; applying a safety buffer to the obtained formation pore pressure to obtain upper and lower pore pressures; determining upper and lower pore pressure contours; and determining a minimum tripping out velocity and the maximum tripping out velocity from the upper and lower pore pressure contours.
A seventh embodiment may include the sixth embodiment, further comprising: determining a minimum tripping out acceleration and a maximum tripping out acceleration from intercepts between the upper and lower pore pressure contours and corresponding iso acceleration contours; or determining a minimum tripping out time and a maximum tripping out time from intercepts between the upper and lower pore pressure contours and corresponding iso time contours.
An eighth embodiment may include any one of the first through seventh embodiments, wherein the evaluating the ECD contour further comprises: obtaining a formation fracture pressure; applying a safety buffer to the obtained formation fracture pressure to obtain upper and lower fracture pressures; determining upper and lower fracture pressure contours; and determining a maximum tripping in velocity and a minimum tripping in velocity from the upper and lower pore pressure contours.
A ninth embodiment may include the eighth embodiment, further comprising: determining a maximum tripping in acceleration and a minimum tripping in acceleration from intercepts between the upper and lower pore pressure contours and corresponding iso acceleration contours; or determining a maximum tripping in time and a minimum tripping in time from intercepts between the upper and lower pore pressure contours and corresponding iso time contours.
A tenth embodiment may include any one of the first through ninth embodiments, further comprising displaying the maximum tripping velocity on a trip advisor board.
In an eleventh embodiment a system for tripping a tool string in a wellbore includes a tool string deployed in a wellbore; a processor configured to: receive contextual data including wellbore data, tool string data, and drilling fluid data; compute downhole drilling fluid pressures at multiple tool string velocities and accelerations using the obtained contextual data and a wellbore hydraulics model; generate an equivalent circulation density (ECD) contour along a two-dimensional acceleration and velocity parameter space from the computed downhole drilling fluid pressures; and evaluate the ECD contour with at least one of a formation pore pressure or a formation fracture pressure to generate a maximum velocity for tripping the tool string; and a trip advisor board display configured to display the maximum tripping velocity.
A twelfth embodiment may include the eleventh embodiment, wherein the two-dimensional acceleration and velocity parameter space comprises a two dimensional a parameterized acceleration length and steady state tripping velocity that are based on a trip acceleration profile including an initial acceleration interval, a steady state velocity interval, and deceleration interval.
A thirteenth embodiment may include any one of the eleventh through twelfth embodiments, wherein the evaluate the ECD contour further comprises generate a maximum tripping acceleration.
A fourteenth embodiments may include any one of the eleventh through thirteenth embodiments, wherein the evaluate the ECD contour further comprises: obtain a formation pore pressure; apply a safety buffer to the obtained formation pore pressure to obtain upper and lower pore pressures; determine upper and lower pore pressure contours; and determine a minimum tripping out velocity and the maximum tripping out velocity from the upper and lower pore pressure contours.
A fifteenth embodiment may include any one of the eleventh through fourteenth embodiments, wherein the evaluate the ECD contour further comprises: obtain a formation fracture pressure; apply a safety buffer to the obtained formation fracture pressure to obtain upper and lower fracture pressures; determine upper and lower fracture pressure contours; and determine a maximum tripping in velocity and a minimum tripping in velocity from the upper and lower pore pressure contours.
In a sixteenth embodiment a method for tripping a tool string in a wellbore includes obtaining contextual data including wellbore data, tool string data, and drilling fluid data; computing downhole drilling fluid pressures at multiple tool string velocities and accelerations using the obtained contextual data and a wellbore hydraulics model; generating an equivalent circulation density (ECD) contour along a two-dimensional acceleration and velocity parameter space from the computed downhole drilling fluid pressures; evaluating the ECD contour with at least one of a formation pore pressure or a formation fracture pressure to generate a maximum tripping velocity and a minimum tripping velocity; and tripping the tool string in the wellbore at a velocity between the minimum tripping velocity and the maximum tripping velocity.
A seventeenth embodiment may include the sixteenth embodiment, wherein the two-dimensional acceleration and velocity parameter space comprises a two dimensional a parameterized acceleration length and steady state tripping velocity that are based on a trip acceleration profile including an initial acceleration interval, a steady state velocity interval, and deceleration interval.
An eighteenth embodiment may include any one of the sixteenth through seventeenth embodiments, wherein: the evaluating the ECD contour further comprises generating a maximum tripping acceleration; and the tripping further comprises tripping the tool string in the wellbore at an acceleration that is less than the maximum tripping acceleration.
A nineteenth embodiment may include any one of the sixteenth through eighteenth embodiments, wherein the evaluating the ECD contour further comprises: obtaining a formation pore pressure; applying a safety buffer to the obtained formation pore pressure to obtain upper and lower pore pressures; determining upper and lower pore pressure contours; and determining a minimum tripping out velocity and a maximum tripping out velocity from the upper and lower pore pressure contours.
A twentieth embodiment may include any one of the sixteenth through nineteenth embodiments, wherein the evaluating the ECD contour further comprises: obtaining a formation fracture pressure; applying a safety buffer to the obtained formation fracture pressure to obtain upper and lower fracture pressures; determining upper and lower fracture pressure contours; and determining a maximum tripping in velocity and a minimum tripping in velocity from the upper and lower pore pressure contours.
Although a wellbore tripping advisor has been described in detail, it should be understood that various changes, substitutions and alternations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims.