This application claims the benefit of Canadian Patent Application No. 2,431,445, filed Jun. 6, 2003, which is incorporated herein by reference in its entirety.
The invention deals with the removal of unwanted waste, whether solid or liquid, or mixed, such as animal feces or hazardous medical spills like blood or organs, or other hazardous spills.
More specifically, the invention deals with removal of waste by a convenient specialized wet-dry vacuum system.
In the prior art, there have been a variety of hand-held wet-dry vacuum cleaners, whose main features have been directed to the ability to operate on liquids without injecting those liquids into the vacuum's motor or pump systems, nor through the waste receptacle or out the exhaust air vents. Chiefly, those problems have been solved by adding baffles and filters in the stream of airflow through the machines after the receptacle and before the mechanical parts, as well as after the pump and before the exhaust exits the machine. While such devices are useful for vacuuming liquids, such devices suffer from the disadvantage of having waste receptacles which must be manually cleaned, thus potentially exposing the operator to the waste material which may be hazardous.
Larger wet-dry or shop-vac vacuuming devices are arranged with relatively large waste-collection receptacles, and relatively large distances between the vacuum pump and the waste inlet into the receptacle, and with a good level of filtration at the pump, typically hanging into the receptacle's cavity. These types of machines rely upon the power of the vacuum created and volume of airflow into the receptacle to urge waste matter up into their collector hoses and nozzles. The interior of their hoses cannot be easily cleaned or unclogged if wet or semi-solid waste is encountered. While bag inserts can be retrofitted into some of these bucket-style wet-dry vacuums, there is no method of remotely or conveniently tying or sealing the bag inserts for disposal when they are full except manually, which exposes the operator to the waste contents in the bag.
The present invention aims to overcome the shortfalls of the prior art by providing a spray nozzle within an intake and hose to cut, deteriorate, and loosen the waste during the collection phase, to lubricate the hose and passageway within the body of the device during the passage of the waste through the hose and into an included waste receptacle, and after passage of the waste, to clean and potentially disinfect or otherwise treat the internal surfaces of the nozzle, hose and device passages automatically. As well, the device is equipped with filters in addition to those found on typical wet-dry vacuum cleaners in order to eliminate or mitigate odours from the waste during collection and while stored within the device, deployed in the airflow after the vacuum pump but before air exits the device, such filters being capable of being replaced by an operator with no special tools. In addition, all air inlets and outlets are closed and sealed during times when the device is idle. The waste collection receptacle is lined with removable liners which are impervious to the type of waste being collected, and which are sealed within the airflow system of the device. It can be seen then that when the device is not in use, any waste collected is sealed from the outside atmosphere.
This is useful when the waste has unpleasant odours, but also when the waste has some other undesirable features, such as containing airborne contaminants, particles, or infectious agents.
The removable liner, when removed, may be subjected to an automated cycle within the device's internal body which ties and seals the liner's entry point, and permits the operator to eject the sealed liner for further handling without touching any contaminated surfaces. The liners may have a neck portion with embedded metal or plastic ties or other stiffeners which can be twisted against themselves during the removal cycle, causing the embedded stiffeners to hold the twisted neck in a closed and sealed position.
a shows a schematic representation of air and liquid flow within the device;
The present invention generally provides a wet-dry vacuum-cleaning device for collecting solid, liquid or mixed solid and liquid waste. More specifically, the present invention will vacuum up pet stool from a surface area which may be wet, dry or sandy, or from grass or bushes. The device generally includes an intake system 20, a fluid supply system 200 and a waste litter storage and disposal system 140.
The intake system 20 further includes an intake 25 including an intake head 27 connected to a vacuum pump 155 via a passageway 146. The vacuum pump 155 provides suction to the intake system 20 thereby allowing the intake head 27 to collect and move matter from outside the device through the passageway 146 and into the litter storage and disposal system 140.
The fluid supply system 200 may further include a fluid reservoir 212, a pump 214, a self-cleaning compartment 75 and a spray nozzle 45 for the hose 40 and an external spray wand 225 having an adjustable spray nozzle 227.
The litter storage and disposal system 140 includes a waste receptacle 148, a removable liner 143 for placement within the waster receptacle 148 and an automatic mechanism for connecting and disconnecting the removable liner 143 to and from a passageway 146. The removable liner 143 may be disconnected from the system using a screw cap 152 for preparing the removable liner 143 for discarding or disposal. The litter storage and disposal system 140 may further include a carrier drawer 156 for carrying or removing the removable liner 143 for disposing of the removable liner 143 and may still further include an ejection mechanism for ejecting the removable liner into the carrier drawer 156.
A description of the general operation of one embodiment of the system follows.
With reference to
The operator can depress a pedal (not shown) attached to the self-cleaning compartment 75 (as shown in
The vacuum pump 155 is turned on at which time the operator places the intake head 27 in the vicinity of the waste matter and the vacuum pump 155 sucks the waste into the device through the intake head 27 and into the hose 40.
The waste is pumped into the waste receptacle 148 through the passageway 146 which is located inside the waste receptacle 148. Once the waste has been vacuumed into the device, the device is turned off.
The intake is then returned to the self-cleaning compartment 75 by depressing the pedal of the self-cleaning compartment 75 where it is washed and sanitized employing an automatic process.
After the self-cleaning process, when the removable liner 143 is ready for disposal, the power is turned off and the removable liner 143 is disconnected and disposed. The hose 40 is then rolled into place at the top of the device or, alternatively, stored within the device.
A general overview of the operation of the device and the interconnection between the systems described above can generally be seen in
More specific embodiments and particular features of the present invention will now be described.
The vacuum pump 155 is used to provide suction to suck various types of solid, liquid or mixed solid and liquid matter into the intake system 20 and deposit the matter into the waste or litter storage and disposal system 140 for disposal.
In operation, the hose 40 is removed (
To clean and sanitize the intake system 20, the intake head 27 is placed in the self-cleaning compartment 75 as shown in
Once the intake head 27 is cleaned and sanitized or after a preprogrammed period of time, the pump 214 and the spray hose 220 are shut off and the vacuum pump 155 then sucks in any waste or litter cleaned off the intake head 27 together with the cleaning fluid, and deposits the waste or litter and fluid into the removable liner of the collection system 143 for disposal. This self-cleaning system ensures that the entire intake system 20 is cleaned and sanitized.
In some cases the waste may be hard, dry or frozen. In these cases, an operator may use a detachable intake head 27 having rotating blades (not shown) as shown in
In one embodiment, the intake head 27 may include wheels 31 as shown in
In another embodiment, the inside of the walls of the hose 40 and the intake head 27 include a spray nozzle 45 as shown in
The spray hose 220 may be activated from the control panel 26, but should only be activated when the vacuum pump 155 is in use.
As described above, the intake head 27 may be protected by a cover grill 30 to prevent larger waste material from being sucked into the intake system 20. Further, the grill 30 may be flipped opened or closed by the operator as shown in
More specifically, the grill 30 includes a lock or hook 30a to keep the grill 30 closed. A thin rod 30b as shown in
In another embodiment as shown in
The flap 30 also prevents waste from falling out of the hose 40 before the hose 40 is placed in the self-cleaning compartment 75. When the vacuum pump 155 is switched on the flap 30 is opened by the suction power of the vacuum pump 155 to allow incoming material to be sucked into the hose 40.
The flap 30, where attached, defines an opening to ensure that during the cleaning process the fluid by through both sides of the flap 30 thereby cleaning the flap 30.
The general operation of the intake system 20 is as follows:
The main power button 405 is turned on thereby providing power to the system. Once the system is powered up, a two-way electric motor (not shown), which can be used to either open or close the self-cleaning compartment 75, opens the self-cleaning compartment 75 thereby releasing the intake 25 from the self-cleaning compartment 75. The operator removes the intake 25 from the compartment allowing the compartment to close and return to a closed position.
The operator then switches on the intake 25 using the control panel 26 to activate the vacuum pump 155, open electric control valves 147 in the passageway 146 and open an exit hose 149 inside the waste receptacle 148 described more particularly below.
Next, the flap 30 within the intake is forced opened by the suction of the vacuum pump 155 and the pump 214 is turned on to dispense pressurized fluid into the hose 40 to lubricate the inside of the hose 40.
The operator places the intake head 27 in the vicinity of waste or pet litter or stool thereby sucking the waste into the intake head 27 and further into the hose 40. Once inside the hose 40, the spray nozzle 45 inside the hose 40 sprays fluid at the waste to further soften or break down the waste, make the waste less sticky, and to wash and lubricate the hose 40 thereby making it easier for the vacuum pump 155 to further suck in the waste. The spray may be continuous or intermittent, and may be automatic when the power is on to the suction pump 214 or manually triggered by the operator. By making it easier for the pump 214 to vacuum up the waste, the present invention reduces the need for a high-powered pump 214, and reduces clogging of the hose 40. Further, the fluid cleans the hose thus permitting the system to be used for the cleanup of hazardous or other undesirable waste.
The diluted waste travels through the hose 40 of the vacuum pump 155 and is discharged into the removable liner 143 through the passageway 146.
After use, the operator turns off the vacuum pump 155, which in a preferred embodiment turns off the pump 214 and the electric control valve 147. The operator presses an auto clean button (not shown) on the control panel 26 which causes the self-cleaning compartment 75 to open and allow the operator to insert and lock the intake 25 into the self-cleaning compartment 75. When the intake 25 is nearly fully inserted, the intake 25 depresses a control button (not shown) that turns on the electric motor (not shown) for causing the self-cleaning compartment 75 to close. The self-cleaning compartment 75, upon closing, causes the intake 25 to depress a second control button (not shown) which switches on the pump 214 and switches off the electric control valve 147 of the pressurized spray nozzle 45. The pump 214 supplies fluid to a spray jet 240 inside the self-cleaning compartment 75. The spray jet 240 sprays fluid at the intake head 27, thereby washing and disinfecting the head. The spray jet 240 sprays a preset volume of spray for a preset time and then turns off the pump 214. When the pump 214 is deactivated, the vacuum pump 155 is switched on for vacuuming the dirty fluid from a washbasin 232 in the compartment into the removable liner 143. The fluid travels through the intake head 27, through the hose 40, through the vacuum pump 155 and is finally deposited into the removable liner 143, thereby cleaning the entire intake system 20 as the fluid travels through and sanitizes the intake system 20. After completing this self-cleaning process the device automatically turns off, and the dirty fluid and waste material are contained within the removable liner 143.
The fluid supply system 200 includes at least one fluid reservoir 212 for containing fluid for the pump 214 to be dispersed to required areas through the hose 40. The device may include two separate and independent reservoirs (
The fluid supply system 200 may also include an external spray wand 225 for dispensing a variety of desired fluids or household chemicals like liquid fertilizer, herbicide or pesticide, functionally unrelated from the cleansing, lubricating, breaking-down or sanitizing functions. For instance, if the operator is removing pet lifter from a lawn, the operator may dispense water or dilute chemicals on the grass where the pet litter was removed to dilute or wash or fertilize and thus prevent the grass from dying, as pet litter can be toxic to plants.
The external spray wand 225 includes an adjustable spray nozzle 227 which is controlled by the operator using the control panel 26 or which may be controlled by the operator using a trigger on the intake (not shown). The external spray wand 225 also includes a switch button 229 to shut off the electric control valves (not shown) of the spray hose 220 to prevent supplying the spray nozzle 45 inside the hose 40 and the spray jets 240 inside the self-cleaning compartment 75 with fluid. The external spray wand 225 is connected to the fluid supply hose 40 and to the electrical wiring of the device 1.
When the intake 25 is connected to the device for operation, the switch button 229 is switched on which starts the pump 214 and shuts off the pump valves (not shown) to prevent the pump 214 from providing fluid to the rest of the device to ensure that fluid is pumped from the fluid reservoir 212 to the intake 25 when the operator pulls the control trigger to dispense fluid. When the switch button 229 is switched off, the pump valves (not shown) are opened thereby permitting regular use of the device.
The fluid supply system 200 may include a washbasin 232 as shown in
The washbasin 232 includes a rotating spray jet (not shown) as shown in
The rim of the basin mates with the attached lid (not shown) to form a watertight seal when the attached lid (not shown) is slid within a slot 77 defined by the basin.
Various means known to those skilled in the art may be used to automatically or manually open and close the self-cleaning compartment 75.
The self-cleaning process described above is generally shown in
The passageway 146 includes an electric control valve 147 which is opened to allow the incoming waste and gases to be deposited into the removable liner 143. The gases leave the waste receptacle 148 through an exit hose 149. The exit hose 149 includes a filter 360 such as an activated charcoal filter, HEPA filter or other such similar filter or combination of filters for absorbing toxic or foul smelling components of vacuumed air prior to release of the exhaust air to the atmosphere.
The device may include a second exit hose 150 which is connected to the overflow protection compartment to ensure that any gases in the overflow protection compartment are also treated by the filter 360 before entering the atmosphere. The exit hose 149 is opened and closed by electric tap/valve controls (not shown) to ensure that the liquid content of the removable liner 143 does not flow out through either of the exit hoses when the equipment is turned off.
The passageway 146 connects the vacuum pump 155 to the removable liner 143 through the use of a screw cap 152. An electric tap/valve control (not shown) controls the flow of waste into the removable liner 143 and further ensures that the liquid material inside the removable liner cannot escape. The tap is electrically controlled by switching on the intake button. That is, when the vacuum pump 155 is activated, the tap opens to allow waste to flow into the removable liner 143 and when the vacuum pump 155 is turned off the tap closes or stops to ensure that the waste inside the removable liner 143 cannot flow out of the removable liner 143 into the passageway 146 or back into any other part of the system. The tap simultaneously controls the opening and closing of the exit hose 149. This tap may be comprised of any one of a number of taps, valves, one-way valves and the like known generally in the prior art
Waste remains in the removable liner 143 until disposal. The electric control valves 147 are turned off when the vacuum pump 155 is off to ensure that waste already sucked into the device remains in the removable liner 143.
Once the removable liner 143 is full of waste (which may be determined by an electronic monitor within the waste receptacle 148 and read by a gauge on the exterior of the waste receptacle 148 or as gauged by visual inspection), the operator turns on a removal switch (not shown) which causes a motor (not shown) to connect and disconnect the screw cap 152 of the removable liner 143 from the passageway 146. As the screw cap 152 is being removed from the removable liner 143, the removable liner 143 is being sealed. More specifically, the removable liner 143 may have a neck 165 which includes integrated “twist tie” material or embedded metal or plastic ties or other stiffeners 160. When being removed, the screw cap 152 unthreads the screw cap 152 and engages a ratchet (not shown) to turn the removable liner's neck 165 at the same time, thereby causing the stiffeners 160 to twist closed and be secured closed by the neck and its included stiffeners 160.
After the screw cap 152 is disconnected from the passageway 146, the motor automatically turns off and an optional signal light (not shown) indicates that the removable liner 143 is sealed.
The waste receptacle 148 includes a handle 154 for allowing an operator to pull out or disconnect the tied up removable liner 143 from the connecting screw cap 152 as shown in
Once the removable liner 143 is disposed of, the operator installs a new clean disposable removable liner 143 in the drawer 156 and returns the drawer 156 back into the waste receptacle 148. The drawer 156 is slid into the waste receptacle 148 and as the drawer 156 is secured in place, a switch (not shown) is activated which turns on an electric motor, causing the screw cap 152 to be connected to the removable liner 143. As the removable liner 143 is being installed, the screw cap 152 turns to thread onto the passageway 146 but the removable liner's neck 165 is not turned.
The walls of the waste receptacle 148 may be watertight.
The litter and disposal storage system may include a carrier hanger 158 as shown in
The carrier hanger 158 includes a mounted lift gear which threadably runs through a gear. This mounted lift gear engages the motor driving gear which also drives the screw cap 152 gear. Accordingly, as the motor driving gear turns the gear of the screw cap 152 to connect the screw cap 152 with the passageway 146, the motor driving gear also turns the mounted lift gear in the same direction thereby raising the carrier hanger 158 and the suspending hanger up in a coordinated way.
When the removable liner 143 is being prepared for removal, the electric motor turns the motor gear in the direction opposite as when the screw cap 152 is being connected to the passageway 146. The motor gear turning in the opposite direction causes the screw cap 152 to disconnect from the passageway 146 and, simultaneously causes the mounted lift gear to turn in the opposing direction thereby lowing the carrier hanger 158, thereby lowering the suspending hanger to coordinate with the unscrewing of the screw cap 152. The cooperating relationship between the gears can be seen in
The litter storage and disposal system 140 may include a pullout hanger as shown in
Once the screw cap 152 is disconnected from the passageway 146 and the removable liner 143 is sealed, the carrier hanger 158 still suspends the screw cap 152 hanger. The motor gear continues to turn. As the pullout hanger gear travels downward, a push rod attached to the pullout hanger engages the pullout hanger thereby causing the pullout hanger to travel in the same direction as the pullout hanger gear.
The pullout hanger pivots between the space between the suspending hanger and the top walls of the carrier drawer 156. The suspending hanger continues to be upheld by the spout of the removable liner 143 which is, at this point, still installed in the screw cap 152 and is already tied up.
The pullout hanger continues to move forcing the attached seal of the removable liner 143 spout to pull out of the screw cap 152. The electric motor is timed to ensure that the pullout hanger does not continue to pivot further than necessary.
After the removable liner 143 spout is sealed, the removable liner 143 is still suspended or hanging inside the screw cap 152 by the hanger which is fitted into the filling space of the seal of the screw cap 152. Accordingly, the removable liner 143 is not removed from the screw cap 152 until the drawer 156 is pulled out which pulls the pullout hanger away from the device. The pullout hanger then hooks or pulls the removable liner 143 spout away from the screw cap 152 after the screw cap 152 has been disconnected and after the removable liner 143 spout is sealed or tied up.
A spring attached to the pullout hanger as shown in
Once the removable liner 143 separates from the screw cap 152, the pullout hanger returns to its original position which adjusts the other gears.
The spout of the removable liner 143 that is disconnected or pulled out from the screw cap 152 now falls inside the carrier drawer 156 where it is ready for disposal. When the operator pulls out the carrier drawer 156 from the waste receptacle 148 the removable liner is already tied up and fully disconnected from the screw cap 152 assembly equipment, ready for the operator to carry the carrier drawer 156 with the removable liner 143 away for disposal of the removable liner 143.
When the operator returns the carrier drawer 156 into the waste receptacle 148, after the installation of a new removable liner 143, the drawer 156 depresses a switch inside the waste receptacle 148 which starts or turns on the electric motor (two-way) to connect the independent screw cap 152 and the removable liner 143 with the passageway 146.
On insertion into the waste receptacle 148, the carrier hanger 158 slides underneath the suspending hanger such that when the drawer 156 electric motor starts turning, the mounted lift rises to carry the suspending hanger up while connecting the screw cap 152 with the passageway 146. The electric motor will turn the pullout hanger gear upward but does not perform any function when the screw cap 152 is being connected.
The removable liner 143 may be comprised of durable, puncture-resistant and waterproof or otherwise impermeable material to prevent breakage and leakage as the removable liner 143 is filled up. The removable liner 143 may also be comprised of a biodegradable material if the device is used for pet litter to reduce the environmental impact of that use of the device. If the removable liner 143 is biodegradable then it may be composed of a material such that the removable liner 143 degrades or decays from the outside—in. Still further, the removable liner 143 may be comprised of medical-grade waste disposal material to provide maximum protection against removable liner breakage or puncture where the waste being handled is a biohazard or includes sharps.
The removable liner 143 may also be opaque such that an operator does not see the contents of the removable liner 143 upon disposal.
The removable liner 143 may include a square (or other “grippable” and symmetrical shape) holder 162 which is hinged in middle of the opening of the removable liner 143 as shown in
The holder 162 may be any shape that fits into the shaped slot 77 of the screw cap 152 provided that when fitted into the shaped slot 77, the holder will turn when the screw cap 152 turns for sealing the removable liner 143.
The holder 162 and the screw cap 152 form a watertight or functional seal once the holder is flattened within the screw cap 152 and secured.
The removable liner 143 is sealed, closed or tied up during the disconnection of the screw cap 152 from the passageway 146. More specifically, when disconnecting the screw cap 152 from the passageway 146, the motor gear turns the screw cap 152. The screw cap 152, having the holder sealed within the shaped slot 77, begins to turn the holder and the removable liner 143. However, the weight of the waste within the removable liner or shape of the liner 143 prevents it from turning or continuing to turn with the holder and, accordingly, the spout continues to turn but the removable liner 143 does not. The walls of the spout of the removable liner 143 are lined with flexible wire which holds its shape when bent or deformed. When the spout is twisted but the removable liner 143 remains stationary, the wire biases the spout in a closed or sealed position. As a result, the removable liner 143 is sealed sufficient for disposal.
The suspending hanger as shown in
An outside wall of the screw cap 152 forms a gear for engagement with the motor gear. In addition, the screw cap 152 includes an interior gear towards or at the bottom of the screw cap 152 for engaging the gear of the screw cap 152 seal. Above the inside gear of the screw cap 152 are threads for engaging the passageway 146.
The seal of the screw cap 152 extends and opens to the other side of the screw cap 152. The seal of the screw cap 152 has a gear on its outside surface but to allow the inside gear at the screw cap 152 to travel in a single direction, this seal is suspended inside the screw cap 152 and allows the screw cap 152 to travel/rotate around the seal in a single direction. As the screw cap 152 rotates or travels in the same single direction, the seal (the screw cap 152 seal inside the cap) remains stationary. The outside gear of the screw cap 152 turns/rotates or drives the screw cap 152 around its seal in a single direction. The driven gear of the cap, or the outside gear of the screw cap 152 moves the cap around its containing seal and the inside gear of the screw cap 152 becomes the driving gear of its seal when caused to travel in opposite directions.
Hence the inside gear of the screw cap 152 and the gear outside its containing seal are for driving the rotation in opposite directions during rotation. The gear of the screw cap 152 can travel around the gear of the seal in a single direction. When its direction is reversed it catches the gear of the seal inside causing the seal to travel the same direction with the cap making the inside gear of the screw cap 152 the drive gear for its containing seal's gear (drive gear).
The seal of the screw cap 152 has fitting space on the top side (connecting side). The fitting space is for the attached seal of the removable liner 143 spout to fit into—when installed.
The drive gear, its containing seal and the fitting space of the seal for the filted attached seal of the removable liner's spout becomes the driving gear to twist or turn the spout of the removable liner 143, twisting it in, thereby tying the filter removable liner's spout by the attached seal of the filter spout inside the screw cap 152 filted into its seal (screw cap 152 seal).
That is, when the screw cap 152 is disconnecting from the passageway 146, the gear (inside gear) of the cap is made to travel in the direction of the opposing gear of its containing seal, and it catches the gear, which then makes or causes the seal to travel in the same direction. When the screw cap 152 is connecting or being screwed onto the passageway 146 it travels freely to connect with the passageway 146 because the direction of the gear of its containing seal is not opposing this movement.
The present device includes many portability and storage features designed to improve the convenience of use for the operator. Some of these features and embodiments are described in more detail below.
The device may include a clamp (not shown) to securely hold the intake when the device is not in use.
The device may include a strap 410 which may be attached at both sides of the device for allowing the system to be carried by the operator. Alternatively, the strap 410 may be attached at the top and bottom of the device thereby allowing an operator to carry the device over the operator's shoulder like a backpack. Still further, the device may include a plurality of strap 410 to distribute the weight of the device thereby increasing the portability of the system when the operator is walking around.
Further, the adjustable handle 411 may be used for steering the system and may be adjusted to a desirable height. When collapsed, the adjustable handle 411 is level with the top of the device thereby improving the portability of the system.
The device may include wheels 420 underneath allowing an operator to conveniently roll the device around.
In order to improve the portability of the system, the device may include an electric/rechargeable battery 414 or dry cell for providing power to the device. The battery 414 may include an indicator (not shown) for alerting the operator when the battery 414 needs to be recharged.
The above-described embodiments of the present invention are intended to be examples only. Alterations, modifications and variations may be effected to the particular embodiments by those of skill in the art without departing from the scope of the invention, which is defined solely by the claims appended hereto.
Number | Date | Country | Kind |
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2,431,445 | Jun 2003 | CA | national |