The present application relates to the technical field of wet gas flowmeters, and for details, to a wet gas flow rate metering method based on a Coriolis mass flowmeter and a device thereof.
In the natural gas exploitation process, a small amount of liquid substances are often accompanied, and due to the existence of the liquid substances, the traditional gas flow metering device cannot work normally or has serious deviation, so that the metering problem of the gas containing liquid becomes a problem which is urgently needed to be solved in the oil and gas industry.
In a scene containing a gas-liquid two-phase medium, a considerable proportion of the medium is the case where the liquid content is very low and the liquid state is relatively stable. Generally, the medium with the liquid content below 5% in volume is classified as wet gas. Compared with a multiphase flow in a wide sense, the flow shape and the flow state of the wet gas are relatively simple, and its components are gas-liquid two phases.
The Coriolis mass flowmeter not only can measure a mass flow rate of a medium, but also can measure a density and a temperature of the medium. The Coriolis mass flowmeter can be used for measuring the wet gas flow rate by utilizing the capabilities of the Coriolis mass flowmeter and measuring other physical quantities. The existing device for trying to measure the wet gas by utilizing the Coriolis mass flowmeter is to connect the Coriolis mass flowmeter with an orifice plate flowmeter (or a similar flowmeter) in series, and the flow rate of a gas-liquid two-phase medium is obtained by a special data processing of the data of the two flowmeters so as to achieve the purpose of measuring the two-phase flow rate. However, the method has the problems that the two flowmeters have different measurement positions and different working conditions, the main component of the medium is gas, the pressure and the temperature are different along with the flow resistance, the measurement of the two positions cannot be simply corresponded, and in view of physical principle, the upstream and downstream relation can be corrected by some models to achieve the purpose. However, such measurement is not direct, and would also bring about corresponding uncertainty.
In view of the defects in the prior art, a first object of the present application is to provide a wet gas flow rate metering method based on a Coriolis mass flowmeter, which uses a single Coriolis mass flowmeter for data measurement and combines a multi-physical field coupling calculation, so that the obtained gas-liquid two-phase data has higher accuracy.
In order to achieve the purpose, the present application provides the following technical solution: a wet gas flow rate metering method based on a Coriolis mass flowmeter, including the steps of:
The second objective of the present application is to provide a wet gas flow rate metering device based on a Coriolis mass flowmeter, including a Coriolis mass flowmeter, and further including a pipe, a flow rate calculation module and a combination of sensors that is mounted on the pipe, in which:
It is further provided that the combination of sensors includes a pressure sensor and a differential pressure sensor that by measuring the pressure at the inlet of the Coriolis mass flowmeter and measuring the differential pressure ΔP at the inlet and the outlet in combination with the mixed density ρmix, obtain the average pressure in the measuring pipe of the Coriolis mass flowmeter through a computational fluid dynamics CFD model.
It is further provided that the combination of sensors includes two pressure sensors that by measuring the pressure at the inlet and the outlet of the Coriolis mass flowmeter to obtain an actual differential pressure ΔP in combination with the mixed density ρmix, obtain the average pressure in the measuring pipe of the Coriolis mass flowmeter through a computational fluid dynamics CFD model.
It is further provided that the step that the flow rate calculation module calculates an average pressure P in the measuring pipe of the Coriolis mass flowmeter through the function curve includes:
It is further provided that the flow rate calculation module, according to the pressure and the temperature in combination with a PVT equation of a gas phase medium, uses a formula:
to finally obtain the average gas density ρg;
It is further provided that the flow rate calculation module uses the formula:
It is further provided that the flow rate calculation module corrects the total mass flow rate Qm according to the mass liquid content ηm, the average pressure P in the measuring pipe and the medium temperature T to obtain a total mass flow rate Qm′, and the specific correction formula is that Qm′=f(P,T,ηm,Qm).
It is further provided that the flow rate calculation module specifically uses a formula Qg=Qm′*(1−ηm) to calculate the gas mass flow rate Qg, and uses a formula Ql=Qm′*ηm to calculate the liquid mass flow rate Ql.
It is further provided that a temperature sensor is provided within a casing of the Coriolis mass flowmeter, and the temperature sensor is attached to the measuring pipe of the Coriolis mass flowmeter.
The present application measures the total mass flow rate Qm, the mixed density ρmix and the medium temperature T through the Coriolis mass flowmeter; the combination of sensors measures the pressure difference ΔP at the inlet and the outlet, and in combination with the mixed density ρmix to obtain the average pressure P in the measuring pipe of the Coriolis mass flowmeter through a computational fluid dynamics CFD model. The flow rate calculation module performs a multi-physical field coupling calculation, calculates pressure P corresponding to different positions X in a measuring pipe of the Coriolis mass flowmeter, and generates a function curve between the position and the pressure. The flow rate calculation module calculates an average pressure P in the measuring pipe of the Coriolis mass flowmeter through the function curve in combination with a calculus area solving mode; and calculates the average gas density ρg by combining the average pressure P with the PVT equation; the flow rate calculation module calculates a mass liquid content ηm of a mixed medium according to the mixed density ρmix, the average gas density ρg and a liquid density ρl; corrects the total mass flow rate Qm according to the mass liquid content ηm to obtain a total mass flow rate Qm′; and finally, calculates a gas mass flow rate Qg and a liquid mass flow rate Ql according to the total mass flow rate Qm′ and the mass liquid content ηm.
Data measurement is carried out through a single Coriolis mass flowmeter in combination with the multi-physical field coupling calculation, calculating to obtain accurate average pressure P, further correcting the gas density ρg, and calculating to obtain an accurate mass liquid content ηm and the total mass flow rate Qm′ conforming to the actual situation according to the gas density ρg, under the actual working condition, and finally calculating to obtain the gas-liquid two-phase flow rate. The data obtained by the wet gas flow rate metering method and device has higher accuracy.
The application is described in detail below with reference to the accompanying drawings and examples.
A wet gas flow rate metering method based on a Coriolis mass flowmeter includes the following specific metering methods:
Referring to
As shown in
It should be noted that the above two sensor modes can achieve the purpose of measurement, and in the specific implementation process, the actual differential pressure ΔP can also be measured by other sensors in different combinations.
The flow rate calculation module performs a multi-physical field coupling calculation, calculates pressure P corresponding to different positions X in a measuring pipe of the Coriolis mass flowmeter, and generates a function curve between the position and the pressure (see
The flow rate calculation module calculates the average pressure P in the measuring pipe of the Coriolis mass flowmeter by combining the function curve with a calculus area solving mode.
The flow rate calculation module combines the PVT equation of the gas-phase medium and the gas state equation according to the pressure P at different positions: PV=εnRT. It can be seen that the gas density ρg is proportional to the pressure P and inversely proportional to the temperature T. It follows that the measurement of pressure and temperature is necessary and is a key quantity for obtaining the gas density, assuming that irrespective of the influence of the temperature field, when the pressure P varies, the volume V changes accordingly;
using the formula:
to finally obtain the average gas density ρg.
The flow rate calculation module calculates a mass liquid content ηm of a mixed medium according to the mixed density ρmix, the average gas density ρg and a liquid density ρl by using the formula:
In the actual calculation process, the data of a plurality of discrete point positions are measured through the flow rate calculation module, and an accurate calculation function is obtained through generating a function curve through the data of a plurality of groups of discrete point positions. Since the mass liquid content ηm has a strong influence on the total mass flow rate Qm while the temperature T has a weak influence on the total mass flow rate Qm, assuming that irrespective of the influence of the temperature T on the total mass flow rate Qm, a function curve between the flow rate magnification and the mass liquid content is shown in
The flow rate calculation module calculates the corrected total mass flow rate Qm′ through the function curve in combination with a curve equation.
the flow rate calculation module calculates a gas mass flow rate Qg and a liquid mass flow rate Ql according to the mass liquid content ηm and the total mass flow rate Qm′; uses a formula Qg=Qm′*(1−ηm) to calculate the gas mass flow rate Qg; and uses a formula Ql=Qm′*ηm to calculate the liquid mass flow rate Ql.
According to the wet gas flow rate metering method provided by the embodiment of the application, the total mass flow rate Qm, the mixed density ρmix and the medium temperature T are measured through the Coriolis mass flowmeter; the combination of sensors measures the pressure difference ΔP at the inlet and the outlet, and in combination with the mixed density ρmix to obtain the average pressure P in the measuring pipe of the Coriolis mass flowmeter through a computational fluid dynamics CFD model. The flow rate calculation module performs a multi-physical field coupling calculation, calculates pressure P corresponding to different positions X in a measuring pipe of the Coriolis mass flowmeter, and generates a function curve between the position and the pressure. The flow rate calculation module calculates an average pressure P in the measuring pipe of the Coriolis mass flowmeter through the function curve in combination with a calculus area solving mode; and calculates the average gas density ρg by combining the average pressure P with the PVT equation; the flow rate calculation module calculates a mass liquid content ηm of a mixed medium according to the mixed density ρmix, the average gas density ρg and a liquid density ρl which default is a constant; corrects the total mass flow rate Qm according to the mass liquid content ηm of the mixed medium to obtain a corrected total mass flow rate Qm′; and finally, calculates a gas mass flow rate Qg and a liquid mass flow rate Ql according to the total mass flow rate Qm′ and the mass liquid content ηm.
Data measurement is carried out through a single Coriolis mass flowmeter in combination with the multi-physical field coupling calculation, calculating to obtain accurate average pressure P, further correcting the gas density ρg, and calculating to obtain an accurate mass liquid content ηm and the total mass flow rate Qm′ conforming to the actual situation according to the gas density ρg, under the actual working condition, and finally calculating to obtain the gas-liquid two-phase flow rate. The data obtained by the wet gas flow rate metering method and device has higher accuracy.
It is further noted here that the total mass flow rate Qm in this embodiment is directly measured and calculated by the Coriolis mass flowmeter, however, a person skilled in the art may also obtain the total mass flow rate Qm through other means. For example: a wet gas meter based on resonance and differential pressure measurements may be used. Firstly, a differential pressure ΔP between the inlet and the outlet of the measuring pipe is measured by a sensor, and using the formula: Qm=A √{square root over (ΔP*p mix)} to calculate and obtain the total mass flow rate Qm, where A is a system parameter, ΔP is the differential pressure between the inlet and the outlet of the measuring pipe, and ρmix is a mixed density of the medium.
After calculating and obtaining the total mass flow rate Qm, the subsequent measuring and calculating of the data adopt the same correction mode as above.
With reference to
In some embodiments, as shown in
In some embodiments, as shown in
It should be noted that the above two sensor modes can achieve the purpose of measurement, and in the specific implementation process, the actual differential pressure ΔP can also be measured by other sensors in different combinations.
In some embodiments, the flow rate calculation module combines the PVT equation of the gas-phase medium and the gas state equation according to the pressure and temperature: PV=εnRT. It can be seen that the gas density ρg is proportional to the pressure P and inversely proportional to the temperature T. It follows that the measurement of pressure and temperature is necessary and is a key quantity for obtaining the gas density, assuming that irrespective of the influence of the temperature field, when the pressure P varies, the volume V changes accordingly; using the formula:
to finally obtain the average gas density ρg.
In some embodiments, the flow rate calculation module specifically uses a formula:
In some embodiments, in the step that the flow rate calculation module corrects the total mass flow rate Qm according to the mass liquid content ηm, the average pressure P in the measuring pipe and the medium temperature T to obtain a total mass flow rate Qm′, and the specific correction formula is that:
Qm′=f(P,T,ηm,Qm);
In the actual calculation process, the data of a plurality of discrete point positions are measured through the flow rate calculation module, and an accurate calculation function is obtained through generating a function curve through the data of a plurality of groups of discrete point positions. Since the mass liquid content ηm has a strong influence on the total mass flow rate Qm while the temperature T has a weak influence on the total mass flow rate Qm, assuming that irrespective of the influence of the temperature T on the total mass flow rate Qm, a function curve between the flow rate magnification and the mass liquid content is shown in
The flow rate calculation module calculates the corrected total mass flow rate Qm′ through the function curve in combination with a curve equation.
In some embodiments, the flow rate calculation module specifically uses a formula Qg=Qm′*(1−ηm) to calculate the gas mass flow rate Qg; and uses a formula Ql=Qm′*ηm to calculate the liquid mass flow rate Ql.
In some embodiments, a temperature sensor is provided within a casing of the Coriolis mass flowmeter, and the temperature sensor is attached to the measuring pipe of the Coriolis mass flowmeter. The temperature sensor synchronously vibrates with the measuring pipe, so that the temperature of the medium can be accurately reflected.
According to the wet gas flow rate metering device provided by the embodiment of the application, the total mass flow rate Qm, the mixed density ρmix and the medium temperature T are measured through the Coriolis mass flowmeter; the combination of sensors measures the pressure difference ΔP at the inlet and the outlet, and in combination with the mixed density ρmix to obtain the average pressure P in the measuring pipe of the Coriolis mass flowmeter through a computational fluid dynamics CFD model. The flow rate calculation module performs a multi-physical field coupling calculation, calculates pressure P corresponding to different positions X in a measuring pipe of the Coriolis mass flowmeter, and generates a function curve between the position and the pressure. The flow rate calculation module calculates an average pressure P in the measuring pipe of the Coriolis mass flowmeter through the function curve in combination with a calculus area solving mode; and calculates the average gas density ρg by combining the average pressure P with the PVT equation; the flow rate calculation module calculates a mass liquid content ηm of a mixed medium according to the mixed density ρmix, the average gas density ρg and a liquid density ρl which default is a constant; corrects the total mass flow rate Qm according to the mass liquid content ηm of the mixed medium to obtain a corrected total mass flow rate Qm′; and finally, calculates a gas mass flow rate Qg and a liquid mass flow rate Ql according to the total mass flow rate Qm′ and the mass liquid content ηm.
Data measurement is carried out through a single Coriolis mass flowmeter in combination with the multi-physical field coupling calculation, calculating to obtain accurate average pressure P, further correcting the gas density ρg, and calculating to obtain an accurate mass liquid content ηm and the total mass flow rate Qm′ conforming to the actual situation according to the gas density ρg, under the actual working condition, and finally calculating to obtain the gas-liquid two-phase flow rate. The data obtained by the wet gas flow rate metering method and device has higher accuracy.
A series of experiments are carried out by using the wet gas flow rate metering device, which shows the influence of the mass liquid content ηm on the total mass flow rate Qm. See
To further prove the data measurement accuracy of the wet gas metering device of the present embodiment,
According to the experimental data, the data which is not corrected has larger difference with the actual working condition data, while the difference between the corrected data and the actual working condition data is smaller. It can be seen that the effectiveness of multi-physic filed coupling correction.
The above descriptions are only preferred embodiments of the present application, and the protection scope of the present application is not limited to the above embodiments, and all technical solutions belonging to the idea of the present application belong to the protection scope of the present application. It should be noted that modifications and embellishments within the scope of the application may occur to those skilled in the art without departing from the principle of the application, and are considered to be within the scope of the application.
This application is a continuation of international application of PCT application No. PCT/CN2019/102097 filed on Aug. 22, 2019. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country |
---|---|---|
102346058 | Feb 2012 | CN |
110726444 | Jan 2020 | CN |
Entry |
---|
Wang et al., Model Method of Coriolis Mass Flow Meter Measuring Gas Liquid Flow Rate, Feb. 2012, FIT Computer Translation (Year: 2012). |
“International Search Report (Form PCT/ISA/210) of PCT/CN2019/102097”, dated May 19, 2020, with English translation thereof, pp. 1-6. |
“Written Opinion of the International Searching Authority (Form PCT/ISA/237) of PCT/ CN2019/102097”, dated May 19, 2020, pp. 1-4. |
Number | Date | Country | |
---|---|---|---|
20220034697 A1 | Feb 2022 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/CN2019/102097 | Aug 2019 | US |
Child | 17499875 | US |