Auxetic materials, characterized by their negative Poisson's ratios, expand in the transverse direction under uniaxial stretching. This distinctive trait offers unique mechanical properties, namely indentation resistance, fracture toughness, and shear resistance, which makes auxetic materials appealing in diverse fields, such as tissue engineering, aerospace, and sports. Auxetic materials showing a negative Poisson's ratio can offer unique sensing capability due to drastic percolation change.
However, the manufacturing of periodically arranged structures for practical applications remains challenging, and random structures are typically associated with only modest Poisson's ratios. Additionally, while auxetic-based resistive sensors have been developed for various applications ranging from healthcare, to human-machine interfaces, and automations, few reports on capacitive sensing of auxetic materials has been presented.
Accordingly, there exists a need for fabricated auxetic capacitive sensors that can be used in various wearable applications, which can also be conceived at low cost. There also exists a need for methods of manufacturing of auxetic materials in a controlled manner.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
Described herein is a novel way to control the fracture of carbon nanotube (CNT) paper composites (CPC) with a great spatial resolution based on a scalable liquid (e.g., water)-printing method to enhance the auxetic behavior of fibrous composites for highly sensitive piezo-resistivity. A noncontact printing of water can locally weaken the hydrogen bonds and soften the pulp fibers for controlled fractures. Further, disclosed is the effect of the wetting process on the piezoresistive sensitivity of said fibers.
The produced CPC piezoresistive sensors are characterized for sensitivity, dynamic range, and reproducibility and are applied to multiple wearable devices, such as pulse detection, breath monitoring and walk pattern recognition. The acquired auxetic behavior from the random network structures opens the way to develop high-performance and low-cost sensors for a large variety of applications in portable electronics.
In one aspect, a sensor, comprising a composite substrate comprising a template material, wherein the template material comprises a plurality of insulating fibers, and a plurality of carbon nanotubes bonded to the insulating fibers forming a nanotube coating on the insulating fibers, wherein the composite substrate exhibits a tensional fracture induced by a unidirectional tensile force to the composite substrate, wherein the plurality of insulating fibers align along the tensile force and expand in an out-of-plane direction at the site of the fracture, a first electrode coupled to the nanotube coating on one side of the fracture; and a second electrode coupled to the nanotube coating on the opposite side of the fracture, such that an electrical signal applied between the first electrode and the second electrode passes through the plurality of junctions at the site of the fracture is disclosed.
In another aspect, a method of making a sensor comprising applying a unidirectional tensile force to the composite substrate, wherein the plurality of insulating fibers aligns along the tensile force and bulging with out-of-plane direction at the site of a tensional fracture, wherein the precursor composite substrate comprises a composite substrate comprising a template material, wherein the template material comprises a plurality of insulating fibers, and a plurality of carbon nanotubes bonded to the insulating fibers forming a nanotube coating on the insulating fibers, and a first electrode coupled to the nanotube coating on one side of the fracture and a second electrode coupled to the nanotube coating on the opposite side of the fracture, such that an electrical signal applied between the first electrode and the second electrode passes through the plurality of junctions at the site of the fracture is disclosed.
In another aspect, a sensor manufactured by any of the methods described herein is disclosed.
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.
Generally, the technology described below is a capacitive sensor comprising carbon nanotubes deposed about paper fiber. Further preparation of the composite material for capacitive sensing occurs when paper fibers and carbon nanotubes are aligned via a tensile fracture of the composite sensor material.
The particulars shown herein are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of various embodiments of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the invention, the description taken with the drawings and/or examples making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
In one aspect, a sensor, comprising a composite substrate comprising a template material, wherein the template material comprises a plurality of insulating fibers, and a plurality of carbon nanotubes bonded to the insulating fibers forming a nanotube coating on the insulating fibers, wherein the composite substrate exhibits a tensional fracture induced by a unidirectional tensile force to the composite substrate, wherein the plurality of insulating fibers align along the tensile force and expand in an out-of-plane direction at the site of the fracture, a first electrode coupled to the nanotube coating on one side of the fracture; and a second electrode coupled to the nanotube coating on the opposite side of the fracture, such that an electrical signal applied between the first electrode and the second electrode passes through the plurality of junctions at the site of the fracture is disclosed.
The composite substrate may be carbon nanotube (CNT) paper composites (CPC). In some embodiments, the template material is a paper composite containing insulating fibers. In the composite, CNTs offer electrical conductivity while cellulose fibers offer the structural frame. Since cellulose fibers are the structural component of a composite, the deformation of cellulose fibers contributes to the auxetic behavior under stretching.
The auxetic behavior of CPC has been characterized for elastic and plastic regions. The auxetic materials exhibiting negative Poisson's ratio are frequently observed in fibrous materials. Paper and non-woven fabrics possess the auxetic behavior. Periodic, repeating structures were designed to demonstrate auxeticity.
In some embodiments, the composite substrate is formed. In some embodiments, CNT composite papers are formed. In some embodiments, the CPC are formed with a hand-sheet molder. In some embodiments, prior to formation, CNT-OH is dispersed and added to the pulp mixture of the composite papers in order to achieve a uniform distribution of charge transport routes throughout the final composition. In some embodiments, the composite papers have a total mass of 1.2 g OD. In some embodiments, the density of the CPC is between 50-100 g/m2, which was optimum. In some embodiments the CPC have 2.5, 5, or 10 wt % of CNT. In some embodiments, the width of the CPC ranges from 1-10 mm. In some embodiments, the width of the CPC is 1 mm, 3 mm, 5 mm, 7 mm, or 10 mm.
The CPC is stretched to form a fracture. In some embodiments, the fracture is propagated at a 45-degree angle to the stretching direction. An example sensor made from CPC and stretched to form a fracture is illustrated in
One of the auxetic mechanisms is the buckling of the out-of-plane fibers under a stretched random matrix. Due to the buckling, an extreme negative Poisson's ratio of −400 has been observed for individual fibers, as shown in
According to the percolation theory, a rapid increase of resistance occurs when strain becomes greater than a critical value. Beyond this threshold value, the percolated conductive network is drastically terminated to reduce the number of electrical paths in the material. In conventional materials, the disruption of the percolated conductive network is compensated by the reorganization of electrical paths in the out-of-plane direction due to Poisson's contractions. The piezoresistive sensitivity of auxetic materials can be amplified by the out-of-plane expansions in the auxetic structure. Furthermore, in response to a compressive load exerted on the surface, auxetic sensors exhibit a larger dynamic range in comparison to analogous conventional materials. Their superior sensitivity to strain makes the sensors particularly suited for delicate vibration monitoring, such as wrist pulse monitoring.
In some embodiments, the insulating fibers are compressed in the width direction and expanded out of plane with buckling to align fibers along the tensional direction as shown in
In some embodiments, a liquid is printed on the composite substrate before the sensor is stretched. In some embodiments, the liquid is printed onto the composite substrate to form a liquid printed region.
In some embodiments, the water printing is repeated, for a total of 2, 6, or 10 times. The repeated printing may lead to a reduction of the wet strength retention. In some embodiments, the wet strength retention is reduced by 35-45%. In some embodiments, the wet strength retention is reduced to 19-26%. In some embodiments, the insulating fibers are fractured along the liquid printed region to initiate and design a cracking pattern in the composite substrate. Examples of such designs are shown in
The auxeticity of the CPC is pronounced due to the stress concentration of varying elasticity and different Poisson's ratio in the dry-wet-dry CPC regions, as shown in
In another aspect, a method of making a sensor comprising applying a unidirectional tensile force to the composite substrate, wherein the plurality of insulating fibers aligns along the tensile force and bulging with out-of-plane direction at the site of a tensional fracture, wherein the precursor composite substrate comprises a composite substrate comprising a template material, wherein the template material comprises a plurality of insulating fibers, and a plurality of carbon nanotubes bonded to the insulating fibers forming a nanotube coating on the insulating fibers, and a first electrode coupled to the nanotube coating on one side of the fracture and a second electrode coupled to the nanotube coating on the opposite side of the fracture, such that an electrical signal applied between the first electrode and the second electrode passes through the plurality of junctions at the site of the fracture is disclosed, as shown in
The CPC may be locally fractured with necking along a region due to the reduced CPC strength and stress concentrations. Due to the wetting—stretching method, the fracture process of CPC may be reproducibly manipulated with six-time water-printing. The amplified auxetic behavior is a result of the buckling of wet CPC matrix during fracture. The auxetic behavior of CPC improved the piezoresistive sensitivity through the recovery of terminated electrical pathways upon applied pressure.
In some embodiments, the liquid printing produces a plurality of high aspect ratio cantilevered structures along the printed region. In some embodiments, the plurality of cantilevered structures are aligned along the tensional direction. The auxetically modified CPC can change capacitive junctions. The molecular junctions of cellulose fibers embedded with CNTs create capacitance. The buckled structure produces cantilever-shaped electrodes to form a capacitive sensor. Compared to traditional strain and pressure gauges, novel electromechanical coupling mechanisms, such as disconnection of sensing elements, tunneling effect, and fracture-induced sensitivity optimize the sensitivity of piezoresistive materials.
The capacitive response of wet-fractured carbon nanotube composites may further be applied for use in humidity. The stretched composite strip may be fractured and buckled in the width to show numerous radial cantilevers consisting of cellulose fibers coated with carbon nanotubes. The composite fibers form molecular junctions to significantly increase capacitance under high humidity. The molecular junctions switch electric current flow between resistance and capacitance. The resulting capacitive sensor works as a humidity sensor detecting humidity without any absorption medium. The novel auxetic behavior of a composite paves the way for inexpensive humidity and sweat sensors.
In some embodiments, the liquid printing increases the surface area of the composite substrate. Due to the large surface area and a high electric field of auxetically created structures, the capacitive junctions can be sensitive to humidity change. The water molecules introduced to the fibrous junctions can increase a sensitivity to humidity. The sensing response to humidity may be compared to a commercial humidity sensor for sweat detection.
In some embodiments, the sensor is prepared by fracturing the CPC sensor as described above, and further laminating the sensor. In some embodiments, the sensor is laminated with 20 μm-thick polyester film.
In another aspect, a sensor manufactured by any of the methods described herein is disclosed. The sensor may be used in a variety of applications, including humidity sensing, as illustrated in
In some embodiments, the CPC sensor is sealed to avoid damaging the sensing element. In some embodiments, the CPC sensor is sealed with polyethylene terephthalate (PET) film, as shown in
As mentioned above, the capacitive sensing mechanism of the fractured CPC may be used for humidity testing. In some embodiments, the high aspect ratio of the cellulose fibers created by axial stretching enhance the electric field around the crack domain. In some embodiments, water molecules are introduced on the surface of the crossing radial structure to enlarge the capacitance change among the high aspect ratio electrodes, resulting in an extreme change of capacitance. When the fibers are exposed to water vapor, the water molecules may absorb on the surface area where a high electric field is produced to form capacitance.
In some embodiments, the sensor may be used to measure humidity on a hand, as shown in
As used herein and unless otherwise indicated, the terms “a” and “an” are taken to mean “one”, “at least one” or “one or more”. Unless otherwise required by context, singular terms used herein shall include pluralities and plural terms shall include the singular.
Unless the context clearly requires otherwise, throughout the description and the claims, the words ‘comprise’, ‘comprising’, and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to”. Words using the singular or plural number also include the plural and singular number, respectively. Additionally, the words “herein,” “above,” and “below” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of the application.
The description of embodiments of the disclosure is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. While the specific embodiments of, and examples for, the disclosure are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize.
Example devices, methods, and systems are described herein. It should be understood the words “example,” “exemplary,” and “illustrative” are used herein to mean “serving as an example, instance, or illustration.” Any embodiment or feature described herein as being an “example,” being “exemplary,” or being “illustrative” is not necessarily to be construed as preferred or advantageous over other embodiments or features. The example embodiments described herein are not meant to be limiting. It will be readily understood aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
Furthermore, the particular arrangements shown in the Figures should not be viewed as limiting. It should be understood other embodiments may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an example embodiment may include elements not illustrated in the Figures. As used herein, with respect to measurements, “about” means +/−5%.
All of the references cited herein are incorporated by reference. Aspects of the disclosure can be modified, if necessary, to employ the systems, functions, and concepts of the above references and application to provide yet further embodiments of the disclosure. These and other changes can be made to the disclosure in light of the detailed description.
Specific elements of any foregoing embodiments can be combined or substituted for elements in other embodiments. Moreover, the inclusion of specific elements in at least some of these embodiments may be optional, wherein further embodiments may include one or more embodiments that specifically exclude one or more of these specific elements. Furthermore, while advantages associated with certain embodiments of the disclosure have been described in the context of these embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the disclosure.
The present disclosure may be better understood with reference to U.S. patent application Ser. No. 16/768373, “Fiber-Based Composite With Fracture-Induced Mechano-Electrical Sensitivity,” the disclosure of which is hereby incorporated by reference in its entirety.
The following examples are included for the purpose of illustrating, not limiting, the described embodiments.
Bleached Kraft softwood pulp (SW) was kindly provided in a dried mat form from Port Townsend paper mill. Alkali lignin (AL, 99%), sodium dodecyl sulfate (SDS, 99%), and cationic polyacrylamide (CPAM, Percol 3035) were obtained from Tokyo Chemical Industry Co., MP Biomedicals, and BASF, respectively. Hydroxyl-functionalized carbon nanotubes (CNT-OH), synthesized from catalytic chemical vapor deposition, were purchased from Cheap Tubes Inc. As per the manufacturer data, CNT-OH have lengths in the 10-20 mm range and mean diameter of 50 nm, with an average of 5.5% of OH groups. All chemicals were used as received without any additional treatment.
CNT-cellulose composite papers were prepared following a modified TAPPI T-205 standard method, as previously reported elsewhere. Briefly, hand-sheets were formed by a filtration method using a hand-sheet molder (Essex International Inc. Custom Machinery), and pressed and dried according to TAPPI T-205 standards. Prior to sheet formation, CNT-OH were dispersed in a binary mixture of AL and SDS (90 : 10 wt) using a double acoustic irradiation system, to promote individualization in solution and achieve a uniform distribution of charge transport routes throughout the final composite.38 Aqueous dispersion of CPAM were first added to pulp fiber solutions (0.3% consistency) and combined on a hot plate at 50° C. for 30 minutes. The as-dispersed CNT-OH solutions were then added to the pulp mixture and kept under constant agitation for 30 minutes. The combined CNT-OH and pulp suspensions were then filtered, pressed, and dried to form hand-sheets. The proportion of cellulose fibers, CNTs, CPAM, AL, and SDS were adjusted to achieve a total mass of 1.2 g OD (60 g m−2).
For comparison purposes, hand-sheets were also prepared without any CNT-OH, just using a pulp/CPAM/AL/SDS blend and denoted as “control” samples. All hand-sheets were kept for 48 hours under room temperature conditions (23° C.) and 50% relative humidity prior to testing. All hand-sheets had a mean thickness of 88.4-3.1 mm. Fabrication of the CPC piezoresistive sensors by water-printing CPC piezoresistive sensors were fabricated by controlled water-printing and stretching. Silver paste (MG Chemicals, USA) was applied to both ends of the CPC strip and cured at 70° C. on a hot plate to make the electrodes. The water was printed on CPC specimens by using a noncontact printing method. Using a liquid bridge printing method, constant water volume was supplied each run by maintaining a consistent contact angle and printing speed. Using a 0.8 mm-diameter capillary pen, water was printed repeatedly with a 3-dimensional controller.
Regarding the stretching test, the strain was defined by:
where L is the length of the specimen under stretching, and L0 is the original length (10 mm) of the specimen.
The fracture strain was defined to be the strain at the fracture under stretching. For reproducible fabrication procedures, force and resistance were recorded by a load cell (DYMH-103, CALT, China) and a multimeter (Fluke Corp., USA), respectively. The stress was calculated by:
where F was the force measured by the load cell, D was the pristine width of the specimen, and T was the thickness of the specimen measured by a digital gage (PK-0505, Mitutoyo, Japan).
The auxetic behavior of the CPC was studied by measuring the thickness changes. In the setup of the CPC sensor fabrication stage, as shown in
where li and zi denoted the specimen length and thickness values at the given strain level, and li−1 and zi−1 denoted their values at the previous level. l0 and z0 denoted the original specimen length and thickness. 10 was 10 mm, containing the wet, semi-wet and dry regions after water-printing. For the specimens with the CPC six-times, CNT contents were 0, 2.5, 5, and 10 wt %. Vinst was computed at the strains of 0.02, 0.03, 0.04, 0.05, 0.08 and 0.10. Veff of six-time water-printed paper and CPCs were computed at strain of 0.01, 0.02, 0.03, 0.04, 0.05, 0.08 and 0.10. The Veff of non-water-printed paper and CPCs were computed at their fracture strain.
The Veff of non-specimens at fracture strain was compared with that of six-time specimens that had maximum magnitudes.
While the elastic theory constrains the Poisson's ratio to a range between −1 and 0.5, 5 a computational study reported an in-plane Poisson's ratio of −17 for an auxetic structure comprising rotachiral lattices. Additional research provided further guidelines to design auxetic structures with large Poisson's ratio based on a programmed geometric layout for highly deterministic and periodic structures.
SEM (XL830, FEI Company, Hillsboro, OR, USA) was used to study the CPC surface morphology in-plane and fracture length. The CPC 2.5 wt % was sputter-coated with gold/palladium with the thickness of 6-7 nm. To ascertain the fracture length and morphology, the CPC was mounted to a flat aluminum stage using carbon tape and imaged using a 5 kV accelerating voltage with a 5 mm working distance. Fracture length and pulp fiber orientation were determined using Image J software and the following equation:
FWHM represented the full width half maximum of the peak created from the Gaussian fit conducted on the alignment histogram. UV-vis measurements were performed on a PerkinElmer Lambda 750 spectrophotometer equipped with a 100 mm-integrating sphere operating in the 450-850 nm range. CPC samples were mounted on top of a 3 mm-diaphragm, and a polarizer was used to capture anisotropy. For the convenience of the discussions of orientations, the stretching direction was defined to be x-direction, the in-plane direction perpendicular to x-direction was y-direction, and the out-of-plane direction was z-direction. Determined by their angles to x-direction, cellulose fibers in x-z plane were categorized into tilted and inclined fibers.
Piezoresistive force sensors were fabricated by the water-printing and stretching method. CPC with 0, 2.5, 5, and 10 wt % CNT were used with the six times of water-printing and 0.1-strain. A straight water line was printed on the CPC samples. The piezoresistive sensitivity was characterized by a PDMS block integrated with a load cell as shown in
where Phigh and Plow were the highest and lowest pressure that could be measured by a sensor.
To demonstrate sensor applications, heartbeat, respiration, and gait movement were measured. The sensors were tested by de-identified volunteers. Among the testing results from multiple volunteers, a randomly chosen secondary data set was demonstrated for sensing performance evaluation.
Tailored auxetic behavior of CPC for sensor fabrication. The water-printing method provided scalable fracture-induced fabrication of piezoresistive sensors based on a random network of cellulose fibers pre-adsorbed with CNTs, as shown in
This electromechanical coupling offers a simple method to streamline the manufacturing of auxetic CPC by measuring the electrical resistance. The mechanical properties of the composites that are for 0, 2, 6, and 10 times are presented for the CPC with all three CNT contents in
To eliminate the effect of strength difference among non-CPC with different CNT contents, the strength reduction by water-printing on CPC was reflected by their wet strength retention. The wet strength retention was defined as the ratio of the average ultimate strength of CPCs to that without water-printing. A two-time water-printing significantly reduced the wet strength retention to 35-45%. The strength reduction began to saturate at six-time water-printing, when the wet strength retention reached 19-26%. Therefore, the six-time water-printing was selected for fracture manipulation. The CPC with higher CNT wt % showed the lower wet strength retention, indicating that the water-printing method had the greater reduction of CPC strength with the lower CNT content. This was attributed to the greater hydrophilicity with more hydroxyl functionalized CNTs embedded on cellulose fibers, which was supported by the contact angles. The different wetting characteristics were demonstrated by contact angle measurements averaged over six replicates. The 2.5 wt %-CPC and 10 wt %-CPC yielded the contact angles of 91.5±0.71 and 88.5±0.51, respectively, resulting in a greater diffused wet area at higher CNT contents. This observation was consistent with the fractured length determined at various CNT content and under the same applied strain.
The electromechanical properties of CPC were depicted as a two-stage resistance response, including the slow increase of resistance before an inflection point followed by the rapid increase. The inflection point was declared when the stress—strain curve deviated from the linear slope by 5%. The two stage increase of the resistance was dominated by the breakage of CNTs spanning the cellulose fibers, and the fracture-induced rapid reduction of tunneling effects, respectively. The slow and rapid resistance increases at low and high strains were qualitatively consistent with the piezoresistive properties of other CNT composites. The normalized resistances at 0.3-strain were 27.3, 18.7, and 10.1 for the CPC with 2.5, 5, and 10 CNT wt %, respectively. The higher normalized resistance of CPC with lower CNT content after fracture indicated less retained electrical paths. It was discovered that the water-printing amplified and localized the out-of-plane directional auxeticity of CPC by predictable fractures. The thickness view of the optical microscope images showed that the auxetic behavior of random CPC networks was locally induced by the controlled fracture developed via the water-printing method.
The instantaneous Poisson's ratio (Vinst) was measured to assess the auxetic behavior of CPC at representative strain values, as shown in
The remarkable auxeticity was induced by fracture and enhanced by the water-printing. The auxeticity of a specimen was indicated by Veff, which showed the averaged Poisson's ratio from 0 to a certain strain level. The maximum Veff magnitudes (Veffmax) of specimens were obtained slightly after fracture (strain=0.04-0.05). Since the Veffmax indicated the greatest auxeticity of a CPC specimen under stretching, the magnitude of Veffmax was chosen for the quantitative comparison of auxeticity of paper and CPC specimens. The maximum thickness and Veffmax of non-water-printed specimens were obtained at the fracture (strain=0.02-0.03).
To understand the underlying mechanism of fracture-induced auxetic behavior tailored by water-printing, SEM study was conducted at various representative stages of stretching to investigate in-plane and out-of-plane orientations of fibers as shown in
The fiber orientation within stretched CPC of 2.5 wt % was plotted at 0, 0.03, and 0.10 strain. The orientation factor, fc, ranging from 0 (fully isotropic) to 1 (perfect alignment) was determined. Localized at the fractured region of the specimens, the fiber alignment to the stretching direction increased under applied strain, regardless of CNT contents.
The observation was consistent with polarized absorption spectroscopy data confirming the optical anisotropy was observed only at the fractured region of the strained samples. The CPC with the lowest amount of CNT (i.e. 2.5 wt %) exhibited the highest degree of fiber orientation, with a fc of 0.77 at a strain of 0.10, and the largest auxeticity with a Poisson's ratio of −31.0. The significant fiber reorientations in z direction were verified by SEM images. Different from the compact layers within a pristine cellulose fiber matrix, the fractured CPC showed larger inter-fiber distances. After the fracture, broken cellulose fibers at fractured region lifted towards z direction and formed larger angles to the x-y plane, exhibiting much larger thickness at fractured region.
From the in-plane view, necking was observed at the water-printed region on CPC, where the thickness was also the largest, as observed in the out-of-plane view. The smallest width of the fracture region was 3.8 mm, which was reduced by 23% compared to the original width.
The remarkable auxetic behavior of CPC resulted from the buckled fibers in the cellulose network under localized fracture. Upon fracture initiation, some inter-fiber junctions were weakened by water-printing and thus more readily disrupted. The breakage of the hydrogen bonds between cellulose fibers allowed for higher mobility of randomly distributed fibers, as demonstrated by the increasing fc with applied strain as shown in
As a result, the thickness was increased, resulting in a greater negative Poisson's ratio. The numerical and experimental results supported the auxetic mechanism. According to the stress concentration, the larger stress in x-direction was applied to the wet region, which resulted in the compression to the width direction (y-direction) with stretching. The compression-induced buckling expanded the CPC in z-direction. According to numerical simulation, in-plane necking and out-of-plane bulging were observed. Experimentally, the bright and dark contrast of the cellulose fibers in the SEM images clearly shows the ridges and valleys in the inset. The spike of Vinst at CPC's fracture strain also indicated that the auxeticity was induced by the buckling of cellulose fibers at fracture as shown in
According to the orientation factors and Poisson's ratios of CPC with different CNT contents, the higher CNT contents led to reduce in-plane realignment of cellulose fibers, as well as decrease auxeticity. As a decisive factor of the auxetic behavior, the buckling of the cellulose fibers required the strong contacts between cellulose fibers to resist the inter-fiber slippage. As water-weakened hydrogen bonds between cellulose fibers were broken under stretching, intact hydrogen bonds served as contact points that pinned adjacent cellulose fibers supporting fiber reorientation and the formation of fiber ridges and valleys upon buckling. However, the presence of CNTs inhibited inter-fiber interactions, and resulted in sliding of cellulose fibers under stretching, rather than buckling. The sliding of cellulose fibers prohibited their orientation changes, thereby resulting in the lower degree of reorientation and thus, the lower auxeticity of CPC. This conclusion agreed with the larger auxeticity of CPC with the lower CNT contents as shown in
The Poisson's ratio describing the auxetic behavior was described with a global strain not a local strain as shown in equation (1) and (2). It was appropriate to use a global strain rather than a local strain because the stress concentration due to different Young's moduli and Poisson's ratios was the main factor for the large auxeticity. The large property difference of the wet and dry regions caused the stress concentration to increase the auxetic behavior. The stress concentration resulted in the necking of the wet region, and the subsequent larger buckling of the cellulose fibers. Hence, the Poisson's ratio was computed by the global strain not by the local strain.
The CPC piezoresistive sensor showed high sensitivity with large dynamic range. The piezoresistive response was characterized for the pressure range of 0-500 kPa as shown in
ΔRnorm=9.0×10−16 p6−1.0×10−12 p5+1.0×10−9 p4−3.0×10−7 p3+5.0×10−5 p3−0.0038 p+0.99 (4)
where ΔRnorm is the normalized resistance of 10 wt %-CPC. The linearized sensitivities of 2.5, 5, and 10 wt %-CPC are shown in the pressure range of 0-50 kPa (
The repeatability of a CPC piezoresistive sensor was measured for 10 000 cycles at different compressive pressure as shown in
The CPC piezoresistive sensor exhibited an extremely low detection limit.
The 10 mL water drop applied a pressure of only 6 Pa, resulting in a sensitivity of 3.3 kPa−1. Opportunities exist to improve the detection limit further by designing CPC with greater fractured area. Note that the sensitivity could vary depending on the contact condition between an object and the sensor surface.
For example, the water contact on the sensor surface was more uniform than the silicone block, which resulted in the higher sensitivity.
The high sensitivity of a CPC piezoresistive sensor was attributed to the dramatic disconnections and reconnections of the molecular junctions in conjunction with the extreme auxeticity. Numerous electrical paths were established on as-prepared CPC, as demonstrated by the SEM that shows evenly dispersed CNTs on random network of cellulose fibers. The electrical paths broken by the fracture could be reconnected under the applied pressure, resulting in piezo-sensitivity. As the distance between CNTs became greater than the tunneling distance, the resistance increased according to the power law. The out-of-plane directional pressure reduced the distance between CNTs and induced the intensive recovery of the CNT connections. Hence, the piezoresistive sensors fabricated from the locally auxetic CPC demonstrated excellent sensitivity. Finally,
The pressure difference between a human body and a sensor could be captured by a CPC sensor. The sensor is insensitive to the belt strain because of the sensor covered with a PET film. This offered an inexpensive and reliable way of monitoring breathing patterns for applications in sports and neonatal care. In addition, a CPC sensor attached to an insole was able to monitor the gait movement based on foot pressure. Step count could be extracted from the piezoresistive signal. Walking, running, and jumping motions were clearly discriminated in the waveforms, as shown in
In summary, the controlled auxeticity of a random fibrous network comprising a cellulose paper composite grafted with carbon nanotubes was investigated in combination with an innovative water-printing method. The CPC was locally fractured with necking along a region due to the reduced CPC strength and stress concentrations. Due to the wetting—stretching method, the fracture process of CPC was reproducibly manipulated with six-time water-printing. It was discovered that the amplified auxetic behavior was a result of the buckling of wet CPC matrix during fracture. The effective Poisson's ratio of CPC achieved a value of −49.5. The auxetic behavior of CPC improved the piezoresistive sensitivity through the recovery of terminated electrical pathways upon applied pressure. A remarkable piezoresistive sensitivity of 3.3 kPa−1 and a wide sensing range of 6-500 000 Pa were achieved. Tailoring auxeticity of a random matrix paper-based composite offers a new route to enhancing the piezoresistive sensitivity with the improved manufacturing reproducibility toward wearable applications, for instance, the gait and respiration detection.
The capacitive sensing mechanism of the fractured CPC composite was tested for humidity. The high aspect ratio of the cellulose fibers created by axial stretching enhance the electric field around the crack domain. Water molecules introduced on the surface of the crossing radial structure enlarge the capacitance change among the high aspect ratio electrodes, resulting in an extreme change of capacitance.
Materials included leached Kraft softwood pulp (SW), provided in a dried mat form from Port Townsend paper mill. Alkali lignin (AL, 99%), sodium dodecyl sulfate (SDS, 99%), and cationic polyacrylamide (CPAM, Percol 3035), which were obtained from Tokyo Chemical Industry Co., MP Biomedicals, and BASF, respectively. Hydroxyl-functionalized carbon nanotubes (CNT-OH), synthesized from catalytic chemical vapor deposition, were purchased from Cheap Tubes Inc. As per the manufacturer data, CNT-OH have lengths in the 10-20 μm range with the mean diameter of 50 nm, with an average of of OH groups. All chemicals were used as received without any additional treatment.
CNT-cellulose composite papers were prepared following a modified TAPPI T-205 standard method, as previously reported elsewhere. Briefly, hand-sheets were formed by a filtration method using a hand-sheet molder (Essex International Inc. Custom Machinery) and pressed and dried according to TAPPI T-205 standards. Prior to sheet formation, CNT-OH were dispersed in a binary mixture of AL and SDS (90:10 wt) using a double acoustic irradiation system, to promote individual dispersion in solution and achieve a uniform distribution of charge transport routes throughout the final composite. Aqueous dispersion of CPAM were first added to pulp fiber solutions (0.3% consistency) and combined on a hot plate at 50° C. for 30 minutes. The as-dispersed CNT-OH solutions were then added to the pulp mixture and kept under constant agitation for 30 minutes. The combined CNT-OH and pulp suspensions were then filtered, pressed, and dried to form hand-sheets. The proportion of cellulose fibers, CNTs, CPAM, AL, and SDS were adjusted to achieve a total mass of 1.2 g OD (60 g m−2). For comparison purposes, hand-sheets were also prepared without any CNT-OH, just using a pulp/CPAM/AL/SDS blend and denoted as “control” samples. All hand-sheets were kept for 48 hours at room temperature conditions (23° C.) and 50% relative humidity prior to testing. All hand-sheets had a mean thickness of 88.4±3.1 μm.
CPC capacitive sensors were fabricated by controlled water-printing and axial stretching (Reference). Silver paste (MG Chemicals, USA) was applied to both ends of the CPC strip and cured at 70° C. on a hot plate to make electrodes. Using a 0.7 mm-diameter capillary pen, water was printed without a physical contact to CPC.
To produce auxetic behavior, a tensile testing stage was constructed with a uniaxial actuator. The tension was applied with a constant speed of 37.5 micron/s. To study the effect of humidity to auxeticity, humid air was continuously supplied to a CPC specimen through a 12 mm-diameter nozzle in a tensile test. Force and resistance were recorded by a load cell (DYMH-103, CALT, China) and a multimeter (Fluke Corp., USA), respectively. The stress was calculated by
where F was the force measured by the load cell, D was the initial width of a specimen, and T was the initial thickness (i.e. 100 μm) of the specimen measured by a digital gage (PK-0505, Mitutoyo, Japan). The axial strain was
For comparison of auxeticity and capacitive change, CPC specimen without water-printing were also tested.
Auxeticity of a CPC sample is related to the compression and buckling of a specimen in the width direction. To investigate the width effect on auxeticity, the specimen widths of 1, 3, 5, 7, and 10 mm were prepared. The CPC auxetic behavior was studied by measuring the thickness changes.
In the testing stage as shown in
where li and zi denoted the specimen length and thickness values at the given strain level, and li−1 and zi−1 denoted their values at the previous level. l0 and z0 denoted the original specimen length and thickness. For both specimens with and without the water-printing. veff were computed at strain ranging from 0˜0.36. The veff of non-water printed paper and CPCs were computed at the fracture strains.
Scanning electron microscopy (SEM, XL830, FEI Company, Hillsboro, OR, USA) was used to study the CPC surface morphology in-plane and fracture length. To ascertain the fracture length and morphology, the CPC was mounted to a flat aluminum stage using double-sided carbon tape and imaged using a 5 kV accelerating voltage with a 5 mm working distance.
The resistive and capacitive changes of a CPC sensor were studied for the CPC specimen stretched with various strains of 0.10, 0.12, 0.15, 0.18, and 0.24. At each strain, the specimen was placed at 30%-RH for the first 20 seconds, followed by the application of 100%-RH air. The intensive humid air was supplied directly to the sensor for 50 seconds. The outlet nozzle of humid air was located at 10 mm above the top surface of specimen. Subsequently, humid air was removed to leave the sensor at RH 30% for 110 seconds. Therefore, the total time of experiment for each applied strain was 180 seconds. The resistance and capacitance values were measured by a Fluke meter and a capacitance meter (GLK 3000), respectively. Meanwhile, a commercial humidity sensor was located next to a CPC specimen in order to measure the humidity change.
A CPC specimen with 0.24-strain was placed in a 5L-humidity chamber. The humidity was controlled by a humidifier and a vacuum pump. The humidity was controlled for 10 cycles between RH 37% and 100%. In the chamber, a reference humidity sensor was used to measure RH at the rate of 1 sample/s. The capacitance values were measured using a capacitance meter (GLK 3000).
To investigate the humidity sensing mechanism of a fractured CPC sensor, three differently treated CPC sensors and one aluminum sensor were prepared for a cyclic humidity testing. Among three kinds of CPC sensors, three were a fractured CPC sensor as prepared by 0.24-strain, a fractured sensor coated with polyacrylic acid (PAA), and a fractured CPC sensor laminated with a 20 μm-thick polyester film. The other was a CPC sensor trimmed with scissors without fracture. An aluminum sensor was prepared by trimming a 100 μm-thick aluminum foil. All the surface area of one electrode was 5×5 mm2. The PAA-coated CPC was prepared to check if the swelling ability of cellulose fibers could enhance the capacitive sensitivity. 1% PAA-solution was deposited into a CPC sensor and cured for one hour on a hot plate. After curing, the sensor was fractured by introducing 0.24-strain. A fractured CPC sensor laminated with a polyester film was used to test capacitive sensitivity. In comparison to a fractured CPC sensor without lamination, the response of a laminated sensor could give information about the capacitive sensing mechanism if the sensitivity was resulted from the cantilever-shaped electrodes or the CNT surface change. A scissor-trimmed CPC sensor was used to study a humidity sensitivity without cantilever-shaped electrodes. Scissor-trimmed aluminum electrodes were fabricated in the same way as scissor-trimmed CPC electrodes. A scissor-trimmed aluminum capacitance was prepared to study the CNT surface change in comparison to aluminum surface.
A cyclic humidity testing was conducted by supplying humid air into a chamber of 3.8 L. The humidity was controlled between RH 37% to 95%. The humidity change was repeated for four cycles to study the reproducibility. The capacitance change was measured by GLK 3000. A reference humidity sensor was used as a control.
The CPC sensors were fractured under a condition using the setup as shown in
The strength for a water printed CPC was lower than that of CPC without water printing.
The capacitive response of the CPC sensors with and without water printing were characterized under an RH-100% condition. The nozzle connected to a humidifier was applied directly on the top sample surface in stretching. Capacitance change was measured in terms of the applied axial strain in
The auxeticity was related to the width of a CPC specimen, which was validated by COMSOL simulation. The 1 mm-displacement was applied on the right end at the longitudinal direction to simulate the fixed-strain tensile deformation. The other y- and z-directions were fixed at both ends. The left end of the specimen was fixed. All other boundaries were treated as free ends, and a tetrahedral mesh was used. Because of the positive x-y Poisson's ratio, a compression was generated across the central region along the y direction, as seen in
The averaged compressive stress is then compared with that of the critical y directional buckling force of the central region under the pin-joint conditions, which was calculated as:
where the moment of inertia is evaluated across x-axis and L is the width of the CPC strip.
To investigate the resistance and capacitance change to the humidity for various axial strain, the CPC samples with the applied strain of 0.1, 0.12. 0.15, 0.18, and 0.24 were placed in a chamber of RH-30% (25° C.). The 0.1-strain was a starting value because positive capacitance value initiated with the fracture of CPC specimen. Subsequently, a nozzle with a humid air was directly applied for 50 seconds and removed as measured by a reference humidity sensor in
For the same CPC, the capacitance did not show the second leap. After removing humid air, the rising trend was changed to a descending trend. The capacitance values for all the samples changed in the similar way but with different magnitude. The capacitance began to rise at the point of humid air and declined upon the removal of humid air. The highest capacitive sensitivity of CPC sensor was right after fracture. The magnitude of the capacitance change due to the humidity was descending with the larger axial strain.
where x is the capacitance value.
To investigate the capacitive sensing mechanism of humidity, CPC sensors coated with PAA, a polyester film, and trimmed with a scissor.
A scissor-cut CPC sensor without fracture showed a negligible sensitivity to humidity as shown in
The high capacitive sensitivity of the fractured CPC composite to the humidity was coupled with the high aspect ratio cantilever structure generated by stretching and the permittivity change of the adsorbed water molecules on the surface of cantilever fibers. In fracture, the randomly oriented fiber networks became straight. When these fibers were exposed to water vapor, the water molecules could adsorb on the surface area where a high electric field was produced to form capacitance. When the strain increased, the fewer fibers could be in contact, therefore, lower sensitivity.
A fractured CPC sensor with 0.24 strain could be used to evaluate the water evaporation of human's skin. To test a CPC sensor, a small chamber with an evaporation hole to contain a commercial humidity sensor and a CPC sensor was constructed, as shown in
For humidity sensing, resistive and capacitive sensors are available. Between two electrodes, a humidity absorption pad is applied to change a resistance or the permittivity to capacitance. Using CNTs, a humidity sensor was investigated for a resistive sensor due to the absorption of water molecules changes. The resistance change of CPC coated with PAA was also sensitive to humidity due to a swelling effect. The fractured CPC capacitive sensor was novel in that the capacitive change to humidity was significant without an absorption medium. This capacitive measurement was unusual in that the air permittivity change due to humidity was negligible. The high electric field contributed to the sensitive measurement to humidity. According to our numerical simulation, the electric field could increase to 107 V/m considering the gap size. When the fractured fibers coated with CNTs were blocked with a polyester film, the humidity change was still detectable but a reduced sensitivity. The experimental results showed that the major capacitive response was resulted from the change of CNT surface on cellulose fibers in coupling with a high electric field.
Paper made of cellulose, the most abundant natural polymer extracted from woody biomass, has the benefits of being low-cost, lightweight, and having a large surface area. The nonwoven structure of cellulose fibers provide the random networks with auxeticity. This auxetic material shows piezo-resistivity when assembled with sensing elements. However, the low auxeticity of cellulose fiber networks barely contributes to the sensitivity. The constraints of inter-fiber junctions hampered large deformations of cellulose network and disconnections of molecular junctions. The fracture of CPC reorganized the cellulose networks provides an insight for the in-plane electromechanical coupling of the random networks under structural reorganization. However, the inconsistent and dispersive fracture shows unpredictable sensitivity, and the contribution of the auxetic behavior was not clear.
The large capacitance change was resulted from the auxetic behavior caused by the buckling of a specimen. The sensitivity of the sensor due to RH cycles was observed in the controlled humidity chamber and calibrated with a reference humidity sensor. According to the test results, a capacitance reached a maximum value where the fracture of the CPC composite was just occurred. The magnitude of Poisson's ratio was also the maximum at the point. An empirical equation for the capacitance value and RH curve was obtained by calibration with a reference humidity sensor. The calibrated fracture CPC humid sensor could also be used for sweat measurement in our hand. Hence, the fractured CPC capacitive sensor is capable of sensing humidity without absorption medium because the auxetically-produced cantilever shaped electrodes form very sensitive capacitive junctions. The capacitive sensing platform may facilitate a wearable sensor detecting humidity and moisture change.
This application claims the benefit of U.S. Provisional Application 63/130141, filed on Dec. 23, 2020, which is hereby incorporated in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/064410 | 12/20/2021 | WO |
Number | Date | Country | |
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63130141 | Dec 2020 | US |