The present invention relates to a wheel bearing device for rotatably supporting a wheel with respect to a vehicle body in a vehicle such as an automobile.
As a wheel bearing device in which a double-row rolling bearing (wheel bearing) and a constant velocity universal joint are unitized, there is known a bearing device in which torque is transmitted between a hub wheel and an outer joint member of the constant velocity universal joint via face splines respectively provided on an end surface of the hub wheel and an end surface of the outer joint member (FIG. 7 of the Patent Literature 1). In this wheel bearing device, the outer joint member and the hub wheel are coupled by inserting a bolt member through the hub wheel and screwing the bolt member into a screw hole provided in a bottom portion of a bowl-shaped part of the outer joint member in a state in which the seat surface of the bolt member is engaged with the end surface of the hub wheel.
In a wheel bearing device using face splines as described above, there are known: a bearing device in which, when the face splines are meshed with each other, teeth of both the face splines are first brought into contact with each other on the radially outer side, and the teeth are brought into contact with each other even on the radially inner side as tightening is strengthened (Patent Literature 2); and a bearing device in which the teeth are first brought into contact with each other on the radially inner side, and the teeth are brought into contact with each other even on the radially outer side as tightening is strengthened (Patent Literature 3).
Patent Literature 2 describes that a first tooth and a second tooth come into contact with each other over the entire length of tooth surfaces of both the teeth when both the teeth reach almost 75% of a normal tightening force (Paragraph 0028). However, a machining error cannot be avoided during machining of the face spline, and thus the shape of the tooth surface cannot be manufactured as ideal. Therefore, it may be theoretically possible, but is practically difficult to bring the tooth surfaces into contact with each other over the entire radial length of the tooth surfaces of both the teeth after a predetermined tightening force is applied, and the tooth surfaces of both the face splines can be brought into contact with each other only in a part of a meshing region.
When the face splines are meshed with each other, a portion that comes into contact with the mating side in the first half of the meshing work is often a contact region between the tooth surfaces at the time of torque transmission. Therefore, after the tightening force is applied, in the configuration of Patent Literature 2, the outer diameter side of the meshing region, in the radial direction, between the tooth surfaces is mainly the contact region between the tooth surfaces, while in the configuration of Patent Literature 3, the inner diameter side is mainly the contact region between the tooth surfaces.
When torque is transmitted in a state in which the constant velocity universal joint of the wheel bearing device has an operating angle, a bending moment repeatedly acts on a connecting portion between the outer joint member of the constant velocity universal joint and the hub wheel. Therefore, in a case where the contact region between the tooth surfaces exists on the outer diameter side as in Patent Literature 2, the tooth surfaces are not in contact with each other on the outer diameter side of the meshing region between the face splines through the deformation of the bolt member in a partial region in the circumferential direction of the meshing region (a region that is convexly bent when the bending moment is applied). As a result, the area of the contact region in the meshing region greatly decreases, and thus the meshing between the face splines may be released. In particular, in the meshing region between the face splines, a component force Fa, in the direction along the tooth surface of a torque transmission force F acting between tooth surfaces 151a and 152a, acts in the direction of releasing the meshing between the teeth during torque transmission, as illustrated in
On the other hand, in the configuration in which the contact region between the tooth surfaces during torque transmission is on the inner diameter side, as in Patent Literature 3, there is no contact region on the outer diameter side, so that the influence of the bending moment on the bending rigidity of the wheel bearing device is reduced. However, the rotation radius of the contact region is small, and thus the load capacity at the time of torque transmission decreases, and there is a problem that it is difficult to transmit high torque.
In view of the above, an object of the present invention is to provide a wheel bearing device that has high bending rigidity and can increase a load capacity at the time of torque transmission.
The present invention provides a wheel bearing device including: a wheel bearing including an inner member having double row inner raceway surfaces and a flange portion for being attached to a wheel, an outer member having double row outer raceway surfaces, and a plurality of rolling elements disposed between the inner raceway surfaces and the outer raceway surfaces facing each other; and a constant velocity universal joint having an outer joint member, the outer joint member and the inner member being coupled so as to be able to transmit torque by meshing face splines respectively provided in the outer joint member and the inner member and applying a tightening force in an axial direction between both the face splines, in which shapes of tooth surfaces of both the face splines are determined such that, in a process of bringing both the face splines close to each other in the axial direction and meshing with each other, the tooth surfaces of both the face splines first come into contact with each other in, among an outer diameter portion of a meshing region between both the face splines, an inner diameter portion, and an intermediate portion sandwiched between the outer diameter portion and the inner diameter portion, one of the outer diameter portion and the inner diameter portion, and then the tooth surfaces of both the face splines come into contact with each other in the other.
In the process of bringing both the face splines close to each other in the axial direction and meshing with each other, in a region where the tooth surfaces come into contact with each other in the early stage, both the tooth surfaces are elastically deformed as the meshing progresses, and the contact state is maintained. Therefore, the region where the tooth surfaces come into contact with each other in the early stage is a contact region where the tooth surfaces are in contact with each other during torque transmission even if there is a slight machining error in the tooth surfaces. According to the above configuration, the contact region between both the tooth surfaces is formed at least in the outer diameter portion and the inner diameter portion, so that a bending moment acts due to torque transmission by the constant velocity universal joint having an operating angle, and thus the meshing between both the face splines is likely to be released on the outer diameter side, while, in the inner diameter portion, the contact region between both the tooth surfaces is maintained. Therefore, the meshing between both the face splines is not released. When the contact region between both the tooth surfaces exists in the outer diameter portion, the rotation radius of the contact region is generally increased, so that it is possible to sufficiently secure the load capacity at the time of torque transmission.
This operation and effect can be similarly obtained even in a case where the shapes of the tooth surfaces of both the face splines are determined such that, in a process of bringing both the face splines close to each other in the axial direction and meshing with each other, the tooth surfaces of both the face splines first and simultaneously come into contact with each other in, among the outer diameter portion of the meshing region between both the face splines, the inner diameter portion, and the intermediate portion sandwiched between the outer diameter portion and the inner diameter portion, the outer diameter portion and the inner diameter portion.
It is preferable that, assuming that, of the meshing region between both the face splines, an inner diameter end of a tooth crest of one of the face splines is 0% and an outer diameter end is 100%, a region of 70% to 100% is defined as the outer diameter portion and a region of 0% to 50% is defined as the inner diameter portion.
According to the present invention, it is possible to provide a wheel bearing device having high bending rigidity and capable of increasing the load capacity at the time of torque transmission, as described above.
Hereinafter, a wheel bearing device according to an embodiment of the present invention will be described with reference to
As illustrated in
The wheel bearing 2 mainly includes an inner member 7 having double row inner raceway surfaces 5 and 6, an outer member 12 disposed on the outer diameter side of the inner member 7 and having double row outer raceway surfaces 10 and 11, a plurality of rolling elements 13 disposed between the radially facing inner raceway surfaces 5 and 6 and outer raceway surfaces 10 and 11, and a cage (not illustrated) for holding the rolling elements 13 at equal intervals in a circumferential direction.
The inner member 7 has a hub wheel 16 and an inner ring 17 fixed to the outer periphery of the hub wheel 16. One inner raceway surface 5 of the double row inner raceway surfaces 5 and 6 is formed on the outer peripheral surface of the hub wheel 16, and the other inner raceway surface 6 is formed on the outer peripheral surface of the inner ring 17.
The hub wheel 16 includes a flange portion 18 to be attached to a wheel of a vehicle and a cylindrical portion 19 having a cylindrical shape. A bolt mounting hole 20 is provided in the flange portion 18 of the hub wheel 16. A hub bolt for fixing the wheel and a brake rotor to the flange portion 18 is fixed to the bolt mounting hole 20. A small diameter portion 21 is formed at an inboard-side end portion of the cylindrical portion 19, and the inner ring 17 is press-fitted and fixed to an outer peripheral surface of the small diameter portion 21. A fastening part 22, plastically deformed to the outer diameter side by fastening after being press-fitted into the small diameter portion 21 of the inner ring 17, is formed at an inboard-side end portion of the cylindrical portion 19 of the hub wheel 16. The fastening part 22 is in close contact with an inboard-side end surface of the inner ring 17. The inner ring 17 is positioned by the fastening part 22, and a predetermined preload is applied to the inside of the wheel bearing 2. An inner wall part 23 protruding to the inner diameter side is provided on the inner peripheral surface, on the outboard side, of the cylindrical portion 19 of the hub wheel 16. The inner wall part 23 has a through hole 24 in the axial direction on the axial center thereof. A bolt member 26 is inserted into the through hole 24 from the outboard side.
The constant velocity universal joint 3 is constituted by a fixed type constant velocity universal joint that allows only angular displacement and does not allow axial displacement. The constant velocity universal joint 3 mainly includes an outer joint member 31 having a cup-shaped mouth part 30, an inner joint member 32 housed on the inner diameter side of the mouth part 30 of the outer joint member 31, and a ball 33 as a torque transmission member disposed between the inner joint member 32 and the outer joint member 31. A female spline 34 is formed on an inner peripheral surface of the center hole of the inner joint member 32, and a male spline formed at an end portion of a non-illustrated intermediate shaft is inserted into the female spline 34. As a result, the inner joint member 32 and the intermediate shaft are coupled so as to be able to transmit torque.
Track grooves 35 extending in the axial direction are formed at a plurality of positions, in the circumferential direction, of the spherical inner peripheral surface of the mouth part 30, and track grooves 36 extending in the axial direction are formed at a plurality of positions, in the circumferential direction, of the spherical outer peripheral surface of the inner joint member 32. The track groove 35 of the outer joint member 31 and the track groove 36 of the inner joint member 32, which face each other in the radial direction, form a pair, and one ball 33 is rollably incorporated in each of a plurality of ball tracks formed by the respective pairs of the track grooves 35 and 36. The respective balls 33 are held at equal positions in the circumferential direction by a cage 37. The spherical outer peripheral surface of the cage 37 is in contact with the spherical inner peripheral surface of the outer joint member 31, and the spherical inner peripheral surface of the cage 37 is in contact with the spherical outer peripheral surface of the inner joint member 32.
In
When an operating angle is imparted between the outer joint member 31 and the inner joint member 32, the ball 33 held in the cage 37 is always maintained, at any operating angle, within a bisecting plane of the operating angle. As a result, constant velocity between the outer joint member 31 and the inner joint member 32 can be secured. Rotational torque is transmitted between the outer joint member 31 and the inner joint member 32 via the balls 33 in a state in which constant velocity is secured.
The mouth part 30 has a bottom 39 in which a female screw part 38 centered on the axis is formed. When a male screw part 27 formed at the tip of the bolt member 26 is screwed into the female screw part 38, a seat surface 26a of the bolt member 26 is axially engaged with an outboard-side end surface 23a of the inner wall part 23. When the bolt member 26 is further screwed, a tightening force is applied between the outer joint member 31 and the hub wheel 16 in the axial direction that is a direction of bringing the two close to each other.
A torque transmission part 50 is provided between the inner member 7 of the wheel bearing 2 and the bottom 39 of the mouth part 30 of the outer joint member 31. The torque transmission part 50 is formed by fitting a first face spline 51 formed on the joint 3 side and a second face spline 52 formed on the bearing 2 side.
In the present embodiment, the first face spline 51 is formed on the outboard-side end surface of the bottom 39 of the mouth part 30, while the second face spline 52 is formed on the inboard-side end surface of the fastening part 22 of the hub wheel 16.
When the first face spline 51 and the second face spline 52 are meshed with each other, both the face splines 51 and 52 are brought close to each other in the axial direction under the action of the tightening force by the bolt member 26 (see
In the present embodiment, the shape of each of the tooth surfaces of both the face splines 51 and 52 is determined such that, in the process of bringing the first face spline 51 and the second face spline 52 close to each other in the axial direction and meshing with each other, the tooth surfaces of both the face splines 51 and 52 first come into contact with each other in the outer diameter portion Ea and the inner diameter portion Ec.
This will be specifically described with reference to
A tooth surface 51a of the first face spline 51 and a tooth surface 52a of the second face spline 52 come into contact with each other in the outer diameter portion Ea (I-A) and inner diameter portion Ec (I-C) in the initial stage of the meshing process, as illustrated in
When the meshing process proceeds to the intermediate stage (row II), the tooth surfaces 51a and 52a come into contact with each other also in the intermediate portion Eb (1I-B). A contact start depth Lb in the intermediate portion Eb is deeper than the contact start depth La in the outer diameter portion Ea and the contact start depth Lc in the inner diameter portion Ec. Thereafter, the meshing process further proceeds to the final stage (row III). Before the final stage (row III) is reached after the tooth surfaces 51a and 52a come into contact with each other, the tooth surfaces 51a and 52a are elastically deformed in any part of the outer diameter portion Ea, the intermediate portion Eb, and the inner diameter portion Ec, and the contact state between both the tooth surfaces 51a and 52a is maintained. At this time, the amounts of elastic deformation of the tooth surfaces 51a and 52b in the outer diameter portion Ea and the inner diameter portion Eb, where the tooth surfaces first come into contact with each other, are larger than the amounts of elastic deformation in the other portion (intermediate portion Eb).
It is preferable that, assuming that, in
The contact order described above can be realized, for example, by determining the shape of the tooth surface 51a such that, in the outer diameter portion Ea and the inner diameter portion Ec, the distance between the tooth surfaces (tooth width) of the ridges 53 of one of the face splines (e.g., the first face spline 51) is larger than the distance between the tooth surfaces with ideal contours (indicated by two-dot chain lines), as illustrated in
In
In
In the present embodiment, the tooth surfaces 51a and 52a are first brought into contact with each other in the outer diameter portion Ea and the inner diameter portion Ec, as described above. It is preferable to simultaneously bring the tooth surfaces 51a and 52a into contact with each other in the outer diameter portion Ea and the inner diameter portion Ec, but considering a machining error in mass production, it is difficult to realize simultaneous contact. Therefore, it is acceptable that, in the process of meshing both the face splines, there is slight time lag between the contacts between the tooth surfaces 51a and 52a in the outer diameter portion Ea and the inner diameter portion Ec. That is, it is acceptable that the tooth surfaces 51a and 52a first come into contact with each other in one of the outer diameter portion Ea and the inner diameter portion Ec, and then the tooth surfaces 51a and 52a come into contact with each other in the other. In any case, it is required for the contact between the tooth surfaces 51a and 52a to be started in the outer diameter portion Ea and the inner diameter portion Ec before the contact between the tooth surfaces 51a and 52a is disclosed in the intermediate portion Ec. In Patent Literature 2, the contact between the tooth surfaces gradually shifts from the outer diameter side to the inner diameter side, and in Patent Literature 3, the contact between the tooth surfaces gradually shifts from the inner diameter side to the outer diameter side. Therefore, the contact timings between the tooth surfaces in the respective portions are different from that of the present embodiment.
The embodiments of the present invention are not limited to the above. Hereinafter, another embodiment of the present invention will be described, but redundant description of the same points as those in the above embodiment will be omitted.
In the embodiment described above, the second face spline 52 on the bearing 2 side is provided on the end surface of the fastening part 22 of the hub wheel 16, but in a case where the wheel bearing 2 without the fastening part 22 is used, the second face spline 52 can also be formed on the outboard-side end surface of the inner ring 17. In this case, it is desirable to provide a detent, such as a serration, between the inner ring 17 and the hub wheel 16 to couple them so as to be able to transmit torque.
In the embodiments described above, the case, where, as a mechanism for applying a tightening force in the axial direction between the hub wheel 16 and the outer joint member 31, the female screw part 38 is provided in the outer joint member 31 and a member (bolt member 26) having a male screw part to be screwed into the female screw part 38 is engaged with the hub wheel 16 in the axial direction, has been described as an example. However, the tightening force applying structure is arbitrary, and in addition to the above, for example, the male screw part 27 is provided in the outer joint member 31 and a member (e.g., a nut member) having a female screw part to be screwed with the male screw part is axially engaged with the hub wheel 16, whereby the tightening force can also be applied.
Number | Date | Country | Kind |
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2021-052152 | Mar 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/011313 | 3/14/2022 | WO |