This application relates to a wheel drive mechanism for patient handling equipment such as medical beds, trolleys, patient lifts, surgical tables, etc. having castors for travelling over surfaces, including slopes, uneven and even surfaces which can affect the steering and/or drive force of the patient handling equipment. The mechanism may include a free rolling or a powered wheel.
Mobile patient handling equipment typically rely on castors having low rolling resistance, both in terms of their direction of movement and of their ability to swivel and change direction, to facilitate transport. This gives the patient handling equipment advantageous features, such as reduced force required to move the patient handling equipment and its payload from one location to another. In order for a single person to be able to handle such patient handling equipment, it is advantageous to have some sort of steering capability.
Steering capability of patient handling equipment, in the form of beds or trolleys, may be realized by the provision of a 5th wheel, typically a non-swivelling wheel, located in the centre of the patient handling equipment, such as that disclosed in U.S. Pat. No. 6,752,224.
Engaging and disengaging the steering capabilities of the system introduces vibrations in the system to various extents, which are considered stressful for the patient, some patients being very sensitive. Especially unwanted are ‘shock-loads’, that is those generated by a 5th wheel being engaged with a high load to the floor.
Furthermore, in order for the bed or stretcher or lifter to work as efficiently as the user expects, it important that commands are carried out in a timely manner. That is, if the user wants to move the patient handling equipment sideways and commands the wheel to disengage from the floor, the user expects this to be realized in the same timeframe as would have occurred by means of, for example, a foot pedal, which is practically immediate or in the range of under a second.
Existing systems which engage or dis-engage a 5th wheel by a power assisted propelling system do so by means of a motor since they have to apply the extra loading to the 5th wheel needed to generate enough traction on the floor and it is not desirable to have the user manually apply this extra loading.
Existing systems suffer mainly from various drawbacks including: attempts made to address the response time by engaging or disengaging the wheel in a short time, for instance in under 1 second, commonly ‘slam’ the wheel towards the floor, introducing unwanted shock vibrations into the system; attempts made to engage or disengage the wheel smoothly to the floor suffer from slow response time, resulting in unwanted time lag from a user's perspective; those systems which try to solve the response time issue by adding faster components capable of handling the necessary loadings suffer from high component and system costs.
In the field of patient handling equipment such as beds and trolleys utilizing a 5th wheel for steering ability and/or propulsion there are different ways this 5th wheel is engaged or disengaged to the floor. When the wheel is retracted from the floor (disengaged), this is universally done by lifting it to the highest position that it can have while being deployed. As such, these devices all have a fairly long range of motion, resulting in extensive control times or/and high cost components to overcome the response time issue.
The present disclosure seeks to provide improved patient handling equipment and wheel drive mechanism for such equipment. The system is particularly suitable for hospital beds, trolleys, tables or lifters.
According to an aspect of the present disclosure, there is provided a patient handling assembly including a frame, a patient support carried by the frame, a plurality of castors attached to the frame, and a steering wheel mechanism coupled to the frame, the steering wheel mechanism including an adjustable wheel support member, at least one wheel member attached to wheel support member, the wheel support member being adjustable between a wheel uppermost position and a wheel lowermost position, the steering wheel mechanism including an adjustment mechanism coupled to the wheel support member able to adjust the position of the wheel support member to one of a plurality of intermediate positions between said wheel uppermost and lowermost positions.
According to another aspect, the disclosure is directed to a patient handling assembly including a frame, a patient support surface for supporting a patient, a plurality of castors attached to the frame and a steering wheel mechanism coupled to the frame. The steering wheel mechanism may include a wheel and a wheel support assembly, which is attached to and configured to adjust the wheel between a first state in which the wheel is deployed and a second state in which the wheel is elevated. An adjustment mechanism may further be coupled to the wheel support member to adjust the position of the wheel to one of a plurality of intermediate positions between the first and second states.
The assembly is such that it enables the steering wheel, typically the 5th wheel, to be moved to a plurality of positions between the wheel engaged and the wheel disengaged positions. In practice, the steering wheel can be held in an intermediate position, so as to reduce or minimise the travel required to re-engage with the floor or to be raised completely.
In practice, the wheel uppermost position is a wheel raised position and the wheel lowermost position is a wheel engaged position.
Advantageously, the adjustment mechanism is able to lock the wheel support member in position when the wheel is raised, such as by an uneven or humped ground surface. This may be achieved by a one-way locking mechanism, such as a ratchet mechanism. In this way, each time the wheel is caused to rise, it can be locked in the risen position, either for subsequent release or to be raised further.
Advantageously, the adjustment mechanism is disengageable to release the wheel support and the wheel coupled thereto. There may be provided a damper to dampen free movement of the wheel support when the adjustment mechanism is disengaged.
The wheel support mechanism may also provides a raising device for raising the wheel support incrementally, may over a plurality of lifting periods. The wheel support mechanism may include a motorised lifting device for generating the lifting motion. The motorised lifting mechanism may provide a periodic raising motion.
The steering wheel mechanism may include a locking element for locking the wheel support member in position. The locking member may be selectively engageable and disengageable. In one embodiment, the locking mechanism is movable relative to the chassis to cause the wheel support mechanism to move when locked to the locking mechanism towards a wheel raised position.
The wheel support is advantageously pivotably coupled to the steering wheel mechanism and movable pivotally to raise and lower the wheel or wheel connected thereto.
The wheel support mechanism may be able to lower the wheel or wheels attached thereto below a plane of the castors. The wheel support mechanism may also or in the alternative be able to raise the wheel or wheels attached thereto above a plane of the castors, with the wheel or wheels in a ground engaging condition.
Advantageously, there is provided a biasing member operable to bias the wheel support mechanism into lowered, a wheel engaged position. The biasing member may be damped.
The embodiments described herein seek to provide a system that has a fast response time, reduced vibrations while engaging the wheel, manual override capabilities, and a cost effective design resulting in a superior 5th wheel system that can be applied to all beds and trolleys.
Since almost all side movements of the patient handling equipment are generally carried out on a flat surface, that is not while driving along any slopes which might cause the 5th to be above or below the plane of the castors, it is only necessary to lift the wheel a small distance, that is a fraction of the range of motion the wheel needs to accommodate for slopes and obstacles. This insight leads to a system as disclosed herein, which lifts the wheel a fixed distance relative to its existing vertical position, in contrast to current systems which lift the wheel a fixed distance relative the chassis of the system irrespective of wheel's existing vertical position.
The described systems are able to lift the wheel by a distance relative the current vertical position, which results in the ability to use a relatively low geared small motor, more economical than a bigger or faster motor, for the lifting movement, as it is only required to move the wheel a short distance. As a result too, the response time can still be rapid, for instance under one second. Current systems that lift such wheels first have to ‘collect all slack’ in the system provided to accommodate for vertical change in wheel contact to the floor, before the wheel begins to move upwards. The same applies for movement in the opposite direction, where the system has to lower the wheel to the floor and continue the movement ‘to create slack’ in the system—all in all resulting in longer response times with low geared small motors.
The apparatus described herein also provides the possibility of manually overriding the 5th wheel in case of power failure and/or motor failure, as such failures render an otherwise functional bed or stretcher inoperable as far as manoeuvrability is concerned. Current motorized deployment systems for 5th wheel on beds or trolleys or similar load carrying apparatus such as lifters, carts do not have such a facility.
Embodiments of the present disclosure are described below, by way of example only, with reference to the accompanying drawings, in which:
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The chassis C1b may have steering assistance capabilities by deploying one or more additional, steering wheels E into contact with the ground. The steering wheel E, which in one embodiment may not be able to swivel, applies a force F1 towards the ground to prevent or minimise unwanted sideways movement of the chassis C1b. The force F1 may be generated in proportion to the payload of the chassis C1b, the friction properties of the ground, the friction properties of the ground contact surface of the additional wheel E and/or the speed of the system at the moment of the desired direction change.
The patient handling equipment may additionally have propulsion assistance functionality by providing to the additional wheel E a propulsion mechanism able to propel the patient handling equipment, in which case the force F1 will also be proportional to the desired acceleration/deceleration by the propulsion wheel to the patient handling equipment and/or to the angle of incline to which the patient handling device is subjected. An exemplary propulsion mechanism may be a suitable electric motor. In one embodiment, a fairly consistent force F1 is generated by the steering wheel E, regardless of the vertical position of the wheel E with respect to plane B through the centres of the castors D.
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The wheel 6 may be free to continuously follow and/or engage the changing contours and contact points of the ground G as the patient handling equipment travels over the ground G. For example, link 2 may move between two extremes, an upper most vertical position and a lower most vertical position of wheel 6 that is dictated by the range of motion of the spring 3, being attached to the link 2 at pivoting connection point 5 and the chassis C1 at pivoting connection point 4. This is the case as long as no locking part (described below) interacts with the holding part 7 having a ratchet configuration and rigidly attached to the link 2. Holding part 7 may be located anywhere along the link 2, e.g. anywhere along its length or extensions thereof, including before or after C1 rotational contact point 1 or as part of the C1 rotational contact point 1. Placement of the holding part 7 further away from C1 rotational point 1 will allow for a greater range of motion and therefore a larger displacement of holding part 7 in relation to the vertical position of the wheel 6.
The holding part 7 is graspable by a gripper 8 to secure wheel 6 in a raised position, which in one embodiment may include a locking teeth, saw teeth, ratchet teeth and/or cogs able to engage the ratchet surface of the holding part 7 and able to urge the wheel 6 upwards and away from the ground G in that the holding part 7 can rotate the link 2, described in detail below.
The locking tooth configuration of gripper 8, can be decoupled from the holding part 7 to lower wheel 6 and enable contact with ground G by being guided away from the holding part 7 by a guide 10, which may be static relative to the chassis C1 and act upon a curved surface on the body 9 of the gripper 8. This curved surface urges the gripper 8 away or against the holding part 7 as a result of the variable position of the gripper 8. It is understood that the guide 10 may be in the form of a pin a roller or any other suitable member to guide the gripper 8 in a curved motion on the body 9 of gripper 8. It is also understood that the opposite arrangement is equally suitable. Other embodiments for guiding the gripper 8 away or against from the holding part 7 may include but are not limited to, a servo motor arranged actively to control the position of the gripper 8.
The gripper 8 is also able to act on and engage the holding part 7 in a way that allows the holding part 7 be free to move in a direction that urges the wheel 6 away from the ground if so dictated by a change in the vertical position of the contact point G1 and at the same time limits or stops the holding part 7, though the link 2, from rotating in the opposite direction that moves the wheel 6 towards the ground. This is achieved in the embodiment shown by having teeth of the holding part 7 angled downwardly such that the tooth 8 of the gripper can slide over the teeth in one direction (upwardly) but becomes trapped between two teeth in the opposite (downward) direction.
The gripper 8 is also able to urge the wheel 6 away from the ground G, that is to raise it. This can be achieved by means of the actuator 11, operated by drive member 12, coupled to the body 9 of the gripper 8, which is able to displace the gripper 8 by displacing the actuator 11. The drive member 12 may be rigidly coupled to a low geared rotational motor, a foot operated lever, a hand operated lever or any other suitable arrangement for moving the member 12 to change the position of actuator 11. Actuator 11 may be in the form of an eccentric shaft able to move the body 9 of gripper 8 a suitable distance to urge the wheel 6 away from ground G, achieved in that the holding part 7 is gripped by the gripper 8 and displaced a distance related to the actuator 11 motion. Other embodiments of translating actuator 11 will be apparent to the person skilled in the art, such as, but not limited to, an electric linear actuator, a pneumatic cylinder or a solenoid and so on.
The movement raising the wheel 6 can be reversed to bring the wheel 6 back into contact with the ground. Having the actuator 11 in the form of an eccentric shaft can be advantageous since it will bring the wheel 6 towards the ground in a gentle way in light of the sinusoidal rotary motion of the eccentric shaft arrangement.
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Other embodiments of devices for urging gripper 8 against the holding part 7 will be apparent to the person skilled in the art, such as, but not limited to, a spring, a rotational spring or a torsion spring, used together or instead of the mass distribution of the body 9.
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The gripper 8 will be guided away from the holding part 7 by a guide 10 as it 5 is actuated by the actuator 11. Gripper 8 may be in the form of a milled metal part or any other suitable material or combination of materials and/or design capable of overcoming the force from the spring 3 to urge the wheel away from the ground G1.
The actuator 11 has an eccentric design that shifts the rotational centre of 10 the gripper 8, in this example in a range of about 10 mm-15 mm, as it rigidly attached to the member 12 that is rotated by the low geared motor 15, having in this example a torque in the range of 5-12 Nm and a speed in the range of about 25 rpm-35 rpm. The motor may be of the brushed commutator type and run by direct current. In other embodiments the low geared motor 15 may be of a brushless DC motor having similar performance characteristics. The actuator 11 may be in the form of a milled metal part or any other suitable material or combination of materials and/or design capable of overcoming the force from the spring 3 to urge the wheel away from the ground G1.
It is advantageous if in one embodiment of the design, as shown, allows for the low geared motor 15 to run in one direction only, for example always clockwise to engage and disengage the wheel 6 to and from the ground G1, providing uniform wear of the internal parts of the low geared motor 15.
The actuator 11 and thus the member 12 are guided by a bearing 16, shown as a ball bearing, but any other type of commonly used bearing may be used. Actuator 11 acts upon gripper 8 via a bearing 14 attached at its centre to the gripper 8 and extending around the periphery of the actuator 11. Other arrangements may be used, such as but not limited to a polymer plain bearing, a brass polymer bearing, a needle bearing, a material combination between actuator 11 and gripper 8 with suitable bearing characteristics, and so on.
Member 12 which drives the actuator 11 is shown as a splined shaft able to transfer the rotary moment of the low geared motor 15. Member 12 may advantageously be made of extruded aluminium, but other material may be used, such as but not limited to high strength injection moulded plastics or metal, or may be an integral part of the low geared motor 15 outgoing shaft.
The guide 10 urges the gripper 8 away from the holding part 7, being guided by the path of the curve 13 forms in the chassis part C1. The gripper 8 is 5 urged towards the holding part 7 by the spring 9 as soon as the curve 13 allows the guide 10 to bring the gripper 8 into contact with the holding part 7. The spring is an extension type spring in this embodiment, but any other commonly available spring element may be used. The spring 9 is attached at one end to the gripper 8 by the guide 10 and at the other end to the chassis C1 by a screw 19, but any 10 other commonly available arrangement may be used to attach spring elements.
To determine when to start and stop the low geared motor 15 and/or tell whether the wheel 6 is engaged or disengaged towards the ground G1, there may be provided a pair of sensors 17a and 17b able to sense the presence of a magnet 18 representing the position of the actuator 11. The sensors 17a and 17b are spaced apart in a way that sensor 17a senses the presence of the magnet 18, representative of the wheel 6 being in an engaged state towards the ground G1, and sensor 17b senses the magnet 18, representative of the wheel 6 being in a disengaged state. Other arrangements of sensors, the singularity of a sensor or the absence of a physical sensor may be used, exemplified but not limited to, a 20 rotary counter, a current sensing arrangement of the low geared motor 15 or a visual feedback system in form of a camera, all for determining if the wheel is in a engaged or disengaged state towards the ground.
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A small spring biases swing arm link 2 to the right to enable the ratchet functionality in that if the wheel rolls over an obstacle on the floor, the link can move upwards without falling down again. It ratchets up and stays up.
To lower wheel 6, the motor rotates actuator 11 counter clockwise thus lowering lifter arm gripper 8 and swing arm link 2. The continuous counterclockwise rotation allows for equal wear of the worm gears and motor. Referring to
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Number | Date | Country | Kind |
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15174239.2 | Jun 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/065214 | 6/29/2016 | WO | 00 |