WHEEL HUB DRIVE FOR INDUSTRIAL TRUCKS

Abstract
A wheel hub drive with drive motor and drive gear system for industrial trucks, with the following features: driving and output axis of the drive gear system, rotation axis of the wheel and driving axis of the drive motor are disposed coaxially; the drive gear system is a single step or multi step planetary stepping gear system or a two or more step planetary coupler mechanism gear system, two horizontally spaced wheel bearings are located inside the drive gear system, wherein, a first wheel bearing is disposed between a first bearing portion, connected with the wheel hub, and a frame-fixed planet carrier, and a second wheel bearing is disposed between the first bearing portion and a frame-fixed second bearing portion or the frame-fixed planet carrier.
Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

The present invention is explained in more detail in the following by means of several examples of its realisation.



FIG. 1 shows a cross-section through a wheel hub drive according to the present invention with a planetary coupler mechanism gear system.



FIG. 2 shows a cross-section through a wheel hub drive according to the present invention with a planetary stepping gear system.



FIG. 3 shows a wheel hub drive for a steered wheel with a planetary coupler mechanism gear system as the travelling drive gear system.



FIG. 4 shows a cross-section through a wheel hub drive for a steered wheel with a planetary stepping gear system as the travelling drive gear system.



FIG. 5 shows a cross-section through a wheel hub drive according to the present invention for a steered wheel with a planetary coupler mechanism gear system as a travelling drive gear system and a planetary coupler mechanism gear system as a steering gear system.



FIG. 6 shows a cross-section through a wheel hub drive according to the present invention for a steered wheel with a planetary coupler mechanism gear system as a travelling drive gear system and a planetary coupler mechanism gear system as a steering gear system.



FIG. 7 shows a cross-section through a wheel hub drive according to the present invention for a steered wheel with a planetary stepping gear system as a travelling drive gear system and a planetary stepping gear system as a steering gear system.



FIG. 8 shows a cross-section through a wheel hub drive according to the present invention for a steered wheel with a planetary stepping gear system as a travelling drive gear system and a planetary stepping gear system as a steering gear system.



FIG. 9 shows a cross-section through a wheel hub drive according to the present invention for a steered wheel with a steering gear system for the travelling drive and the steering drive.





DETAILED DESCRIPTION OF THE INVENTION

While this invention may be embodied in many different forms, there are described in detail herein a specific preferred embodiment of the invention. This description is an exemplification of the principles of the invention and is not intended to limit the invention to the particular embodiment illustrated


In FIG. 1, a tire 13 sits on a wheel rim 12. The shown wheel is a driven wheel of an industrial truck for instance, a four wheel fork lifter for example. It is driven by a not shown drive motor, which can be an electric or an hydraulic motor, via a drive shaft 11. The drive shaft 11 is rotatably mounted in a frame portion 13a of the industrial truck via a bearing 11a. A shield 14a is fixedly connected with the frame portion 13a.


At the end of the driving shaft 11, a spicket 6 is formed on, which can be also separately disposed splinedly on the shaft 11, however. It meshes with planet wheels 4b, which are held and mounted in beatings in a planet carrier 1. The planet carrier 1 is fixedly bound to a hub 8 of the wheel, which is approximately cup-shaped, the edge portion forming a hollow wheel with an interior tooth system 7 in this. The planet wheels 4b mesh with a portion of a coupling shaft 9, the other portion of which co-operates with planet wheels 4a, which are mounted in bearings in a planet carrier 3, which on its turn is fixedly bound to the shield 14a. The planet wheels 4a co-operate with the tooth system 7 of the hollow wheel, and the latter forms the output part for rotating the shown wheel.


A first taper roller bearing 2a is disposed between the planet carriers 1, 3 next to the hub 8, and a second taper roller bearing 2b is disposed between a portion of the planet carrier 1, which is relatively small in its diameter, and the shield 14a. The roller bearings 2a, 2b serve for the transmission of the vertical forces of the wheels to the frame 13a.


As can be recognised, there is a planetary coupler mechanism gear system as the drive gear system, the bearings 2a, 2b being located inside the drive gear system. In order to achieve a high gear ratio, the planetary wheels 4a, 4b can be also realised as stepwise planet wheels. An additional planetary gear system can be also installed before the gear system, and on the driving shaft 11, a brake, a wet-running multiplate brake or an electromagnet brake for instance, may be installed.


As can be recognised, the axes of the drive motor and of the driving shaft, respectively, the wheel axis and the axis of the drive gear system are coaxial. For the accommodation of the bearing 2a, the planet carrier 1 is formed as a cylindrical portion in the region of the bearing, which is capable to receive high forces. The bearings 2a, 2b are in every case radially significantly inside the axes of the planet wheels 4a, 4b. As a whole, a very compact drive gear system is formed, with maximum gear system diameter with respect to the dimensions of the wheel, The diameter of the bearings is relatively small, so that the expenditure for them is relatively small.


In so far as same parts as in FIG. 1 are shown in the embodiment according to FIG. 2, they are provided with equal reference signs. In difference to the embodiment according to FIG. 1, in that one according to FIG. 2 a planetary stepping gear system is provided, with planet wheels 4a and planet wheels 4b, the latter ones being in engagement with the pinion 6. The planet wheels 4a, 4b are coupled via a shaft 15. A planet carrier 16 is fixedly connected with the frame portion 13a. A bearing pin 15 is fixedly connected with the hub 8, which is composed of a first cylindrical portion, a conical one and a second cylindrical portion smaller in diameter, On the first cylindrical portion sits the taper roller bearing 2a, which props up at the outside on the planet carrier 16. On the second cylindrical portion of the bearing pin 15 sits the second taper roller bearing near the sprocket 6. At the outside, it also props up on a portion of the planet carrier 16. The output portion is again formed by the hollow wheel of the hub 8 with the tooth system 7, with which the planet wheels 4a are in engagement.


A contacting sealing 14 is disposed between the edge of the hub 8 and the frame portion 13a. Besides, the same is also the case in the embodiment according to FIG. 1.


In the embodiment according to FIG. 3, a drive gear system as shown in FIG. 1 is provided for a steerable wheel and disposed inside a housing, which is delimited by a hub 8a, a fifth wheel 22 and a housing cover 22a. The shown planetary coupler mechanism gear system is similar to that according to FIG. 1, so that equal parts are provided with same reference signs. An electric motor 21a is also disposed in the designated housing, and its driving shaft is mounted via bearings 23a and 24a in a wall portion 25a of the fifth wheel 22 and in a shield portion 26a at the opposite side of the motor 21a, respectively. The latter holds an electric braking magnet 27a, which co-operates with a brake disc 21 which sits axially partially movable, but splinedly on the motor shaft 11. Brake, motor 21a and drive gear system are coaxial with respect to their axes and form an unity with the wheel and the fifth wheel. The fifth wheel 22 has a pin 28a, which has a vertical axis 25, around which the fifth wheel can be swiveled. The space required for the drive unit in this is indicated in FIG. 3 by the circle 29a drawn in broken lines. The fifth wheel 22 is pivotally mounted around the vertical axis 25 in the frame portion 24 with the aid of a so-called four point bearing 23. The swiveling of the fifth wheel 22 takes place via a drawbar, for instance.


In the embodiment according to FIG. 4, a wheel hub drive unit is shown for a steered wheel with a planetary stepping gear system according to FIG. 2 and a drive motor with brake according to FIG. 3. Therefore, the parts which coincide with those according to FIGS. 2 and 3 are provided with the same reference signs. As can be further recognised from FIG. 4, a vertical bearing pin 33 is connected with the upper portion of the fifth wheel 31 which is pivotally mounted around a vertical axis 25 via a lower taper roller bearing 30a and an upper taper roller bearing 30b in the frame portion 32, The steering movement on the spigot 33 can take place via a drawbar for instance, or even by a not shown steering drive motor, an electric or hydraulic motor for instance.


The wheel hub drive shown in FIG. 5 serves for a steered wheel, the drive gear system being similar to that one according to FIG. 1 and the drive motor and the brake being similar to the arrangement according to FIG. 3 or 4. Therefore, parts which coincide with those according to FIG. 1, 3 or 4 are provided with the same reference signs. The steering movement of the shown drive unit according to FIG. 5 is generated by a steering motor 60, which acts on a fifth wheel 40 via a two-step planetary coupler mechanism gear system. A planet carrier 41 connected with the fifth wheel 40 serves for the accommodation of the fifth wheel bearing, which is formed by two roller bearings 42a, 42b, which are taper roller bearings in the shown case. The first roller bearing 42a is accommodated on the opposite side in a stationary planet carrier 43, and the second bearing 42b is disposed in a part of the steering gear system housing 52 which is fixed on a vehicle frame 53. Planet wheels 44a, 44b of the two steps of the planetary coupler mechanism gear system are in effective connection with each other via a coupling shaft 49. The steering gear system is driven by a steering motor shaft 51, on which a drive sprocket 46 sits or which is formed in one part with it, respectively. The output of the steering gear system is effected through the planet carrier 41 fixed on the fifth wheel 40 on the one hand, and on the other hand by a hollow wheel 47 connected with the fifth wheel. A contacting sealing 54 seals up the fifth wheel 40 with respect to the housing of the drive unit. In the present case, the steering motor 60 is an electric motor. However, it may be also an hydraulic motor.


The embodiment according to FIG. 6 differs from that one according to FIG. 5 essentially through the bearing of the steering drive. For the rest, parts equal to the embodiment of FIG. 5 are provided with equal reference signs. The steering movement takes place via a steering motor 70 and a two-step planetary coupler mechanism gear system, which is disposed coaxially to the steering motor shaft 71. In order to achieve a high transmission ratio, planet wheels 4a, 62b, 62a are realised as stepped planet wheels. They are mounted in the planet carrier 61, which is splinedly connected with the fifth wheel 60, and in the planet carrier 63, which is fixedly connected with the frame portion 64. The planet wheels 62a, 62b of the two steps of the planetary coupler mechanism gear system are in effective connection via a coupling shaft 69. A drive sprocket 66 of the steering motor shaft 71 co-operates with the larger step of the planet wheels 62b. The output of the steering gear system is effected through the planet carrier 61 fixed on the fifth wheel 60 on the one hand, and on the other hand by the inner part 67a of a four point bearing 62, which is provided with an inner tooth system 67. The outside part of the four point bearing is fixedly connected with the frame portion 64. The steering motor 70 is an electric motor.


The embodiment according to FIG. 7 differs from that one according to FIG. 4 through the realisation of a steering driven by a motor. For the rest, parts equal to FIG. 4 are provided with equal reference signs. Besides, the drive gear system is similar to the embodiment according to FIG. 2. A steering movement is generated by a steering motor 90, wherein its steering motor shaft 91 acts on a fifth wheel 80 via a two-step planetary stepping gear system. A bearing pin 81, connected with the fifth wheel, serves for the accommodation of the fifth wheel's bearing, which is formed by two vertically spaced taper roller bearings 82a, 82b. On the opposite side, the roller bearings 82a, 82b are accommodated by parts of the steering gear system housing. The planet wheels of the two steps of the planetary stepping gear system are in effective connection via a connection shaft 83. A drive sprocket 86 on the motor shaft 91 co-operates with the greater step of the stepped planet wheels of the first gear system step. The output of the steering gear system is effected by a hollow wheel 84, which is connected with the fifth wheel 80. A contacting sealing 94 seals up the fifth wheel 80 with respect to the housing of the steering drive unit.


The embodiment according to FIG. 8 differs from that one according to FIG. 7 through the steering drive. Therefore, parts equal to FIG. 7 are provided with equal reference signs. The steering movement is generated by a steering motor 110 and is transmitted to a fifth wheel 100 via a two-step planetary stepping gear system. A four point bearing is provided for the fifth wheel's bearing, the movable inner part of which is connected with the fifth wheel, and its outer part with a housing 105 or the vehicle frame 102, respectively. The planet wheels of the two steps of the planetary stepping gear system are in effective connection via a connection shaft 103. The steering gear system is driven by a drive sprocket 106, which is fixed on the steering motor shaft 11 or formed from that shaft. The output of the steering gear system is effected by the inner part of the four point bearing 101, which is provided with an inner tooth system 104. The steering motor is an electric motor.


The embodiment according to FIG. 9 is essentially similar to that one according to FIG. 5, with respect to the realisation of the wheel hub drive unit as well as with respect to the steering drive unit. Therefore, parts equal to FIG. 5 are provided with equal reference signs. In FIG. 9, a hollow shaft 123 is provided instead of the steering motor shaft 51 according to FIG. 5. Through this extends a steering angle sensor shaft 122, which is fixedly connected with the planet carrier 41. It extends towards the housing of the steering drive, on which a steering angle sensor 120 is attached. The steering angle sensor 120 measures the steering angle of the fifth wheel 40, redundant to the steering angle acquirement in the steering motor. A redundant steering angle sensing is also possible with an incremental sensor 124, which scans outlines on an assembly part connected with the fifth wheel 40, namely here the hollow wheel tooth system 125.


The above disclosure is intended to be illustrative and not exhaustive. This description will suggest many variations and alternatives to one of ordinary skill in this art. All these alternatives and variations are intended to be included within the scope of the claims where the term “comprising” means “including, but not limited to”. Those familiar with the art may recognize other equivalents to the specific embodiments described herein which equivalents are also intended to be encompassed by the claims.


Further, the particular features presented in the dependent claims can be combined with each other in other manners within the scope of the invention such that the invention should be recognized as also specifically directed to other embodiments having any other possible combination of the features of the dependent claims. For instance, for purposes of claim publication, any dependent claim which follows should be taken as alternatively written in a multiple dependent form from all prior claims which possess all antecedents referenced in such dependent claim if such multiple dependent format is an accepted format within the jurisdiction (e.g. each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims). In jurisdictions where multiple dependent claim formats are restricted, the following dependent claims should each be also taken as alternatively written in each singly dependent claim format which creates a dependency from a prior antecedent-possessing claim other than the specific claim listed in such dependent claim below


This completes the description of the preferred and alternate embodiments of the invention. Those skilled in the art may recognize other equivalents to the specific embodiment described herein which equivalents are intended to be encompassed by the claims attached hereto.

Claims
  • 1. A wheel hub drive with drive motor and drive gear system for industrial trucks, with the following features: driving and output axis of the drive gear system, rotation axis of the wheel and driving axis of the drive motor are disposed coaxially; the drive gear system is a single step or multi step planetary stepping gear system or a two or more step planetary coupler mechanism gear system; two horizontally spaced wheel bearings are located inside the drive gear system, wherein a first wheel bearing (2a) is disposed between a first bearing portion, connected with the wheel hub (8), and a frame-fixed planet carrier (3, 16), and a second wheel bearing (2b) is disposed between the first bearing portion and a frame-fixed second bearing portion or the frame-fixed planet carrier (3, 16).
  • 2. A wheel hub drive according to claim 1, characterised in that a two step planetary coupler mechanism gear system is provided, and the first bearing portion is formed by a second planet carrier (1) of a first step of the planetary coupler mechanism gear system.
  • 3. A wheel hub drive according to claim 1, characterised in that an one-step planetary step gear system is provided, wherein a bearing pin (15) connected to the wheel hub (8) forms both bearing portions for the wheel bearings, which prop up on the other side on the frame-fixed planet carrier (16).
  • 4. A wheel hub drive according to claim 1, characterised in that the hub (8, 8a) as a hollow wheel forms an output element for the second step of the planetary coupler mechanism gear system or the last step of the planetary stepping gear system, respectively.
  • 5. A wheel hub drive according to claim 1, characterised in that the wheel bearings are formed by taper roller bearings.
  • 6. A wheel hub drive according to claim 1, characterised in that the frame is formed by a steering fifth wheel for the steered wheel of the wheel hub drive, which in a housing supports in bearings the drive motor and, as the case may be, a brake.
  • 7. A wheel hub drive according to claim 6, characterised in that the fifth wheel (22) is rotatably mounted around a vertical axis via a four point bearing (23) on a frame (24) of the industrial truck.
  • 8. A wheel hub drive according to claim 6, characterised in that the fifth wheel (31) has a vertical bearing pin (33), which is supported via two vertically spaced bearings (30a, 30b) on the vehicle frame (32).
  • 9. A wheel hub drive according to claim 6, characterised in that drive gear system, drive motor (21a) and brake (21, 27a) are disposed as an unit in a housing which is formed by the wheel hub (8a), the fifth wheel (31) and a cover (22a), wherein the cover is disposed on the side opposite to the wheel hub (8a).
  • 10. A wheel hub drive according to claim 6, characterised in that a steering motor (60, 70, 90, 110) is provided, which is coupled with the steering fifth wheel (40, 60, 80, 100) via a steering gear system, a planetary coupler mechanism gear system or a single step or multi step planetary stepping gear system in particular, and the bearing of the fifth wheel is disposed inside the steering gear system.
  • 11. A wheel hub drive according to claim 10, characterised in that the bearing of the fifth wheel is a four point bearing.
  • 12. A wheel hub drive according to claim 10, characterised in that a planetary couplet mechanism gear system is provided as the steering gear system, with a first frame-fixed planet carrier (43) and a second planet carrier (41) fixed on the fifth wheel, and a first fifth wheel bearing (42b) is disposed between the frame and the second planet carrier (41) and a second fifth wheel bearing (42a) is disposed between the second and the first planet carrier (43, 41).
  • 13. A wheel hub drive according to claim 12, characterised in that the bearing of the fifth wheel is a four point bearing.
  • 14. A wheel hub drive according to claim 10, characterised in that a two step stepping planetary gear system is provided as a steering gear system, with a frame-fixed planet carrier, a bearing pin (81) fixed on the fifth wheel, which extends into the steering gear system, and both fifth wheel bearings (82a, 82b) are disposed between the bearing pin (81) and the planet carrier.
  • 15. A wheel hub drive according to claim 14, characterised in that the bearing of the fifth wheel is a four point bearing.
  • 16. A wheel hub drive according to claim 7, characterised in that the inner portion of a four point bearing (62), connected with the fifth wheel (60), forms a hollow driving wheel for the planetary gear system.
  • 17. A wheel hub drive according to claim 6, characterised in that an angle sensor (120) is connected with a housing of the steering drive, which is disposed on the axis of the steering motor (60), and a shaft (122) is connected with the fifth wheel (40) or with a bearing pin or planet carrier (41), respectively, connected with the fifth wheel, said shaft extending coaxially through a hollow driving shaft (123) of the steering motor (60) towards the angle sensor (120).
  • 18. A wheel hub drive according to claim 17, characterised in that an incremental sensor scans the outlines of the fifth wheel, the hollow wheel tooth system in particular.
  • 19. A wheel hub drive according to claim 1, characterised in that the drive motor is an electromotor or a hydraulic motor.
  • 20. A wheel hub drive according to claim 10, characterised in that the steering motor is an electromotor or a hydraulic motor.
Priority Claims (1)
Number Date Country Kind
10 2006 023 577.0 May 2006 DE national