The present invention relates to a wheel load adjusting tool of a railcar bogie, a railcar bogie including the wheel load adjusting tool, and a method of manufacturing a railcar bogie.
In a railcar bogie, an axle box accommodating a bearing rotatably supporting a wheelset is supported by a bogie frame through an axle box suspension (see PTL 1, for example).
For example, in the bogie of PTL 1, wheel load adjusting work of adjusting wheel load balance among wheels is performed by inserting a liner between an axle box and an axle spring or pulling out the inserted liner to change a spring constant.
PTL 1: Japanese Laid-Open Patent Application Publication No. 11-105709
In a plan view, the liner has a substantially C shape obtained by cutting out a part of a circle. There is a possibility that when the liner is inserted between the axle box and the axle spring, the position of the liner is not completely fixed, and the liner is displaced or rotated in a horizontal plane.
An object of the present invention is to prevent a positional displacement of a liner interposed between an axle box and a spring in a railcar bogie while improving a working property when attaching and detaching the liner.
A wheel load adjusting tool of a railcar bogie according to one aspect of the present invention is a wheel load adjusting tool including at least one liner interposed between an axle box and a spring directly or indirectly supported by the axle box, the liner including: a pressure receiving portion configured to receive a load applied from the spring; a first engaging portion formed by recessing a part of an outer edge of the pressure receiving portion inward, the first engaging portion engaging with a first engaged portion to restrict the liner from being displaced with respect to the axle box, the first engaged portion projecting from an upper surface of the axle box; and a second engaging portion projecting outward from the pressure receiving portion at an opposite side of the first engaging portion, the second engaging portion engaging with a second engaged portion of the axle box to restrict the liner from being displaced and rotated with respect to the axle box.
According to the above configuration, the liner interposed between the axle box and the spring includes not only the first engaging portion configured to restrict the liner from being displaced with respect to the axle box but also the second engaging portion projecting outward from the pressure receiving portion and configured to restrict the liner from being displaced and rotated with respect to the axle box. With this, the positional displacement of the liner from the pressure receiving portion with respect to the axle box can be prevented. Further, since the second engaging portion of the liner projects outward from the pressure receiving portion, a worker can hold the second engaging portion and attach or detach the liner. Thus, the working property improves.
According to the present invention, the positional displacement of the liner interposed between the axle box and the spring in the railcar bogie can be prevented while improving the working property when attaching and detaching the liner.
Hereinafter, embodiments will be explained with reference to the drawings. In the drawings, the same reference signs are used for the same or corresponding components, and a repetition of the same explanation is avoided.
Axles 6 each extending in the car width direction are arranged at both respective car longitudinal direction sides of the bogie frame 3. Wheels 7 are press-fitted to both respective car width direction sides of each of the axles 6. The axle 6 and the wheels 7 constitute a wheelset 15. A pair of wheelsets 15 provided at the bogie 1 are arranged at both respective car longitudinal direction sides of the bogie frame 3 so as to be spaced apart from each other. Bearings 8 rotatably supporting the wheels 7 are provided at both respective car width direction end portions of each axle 6 so as to be located outside the wheels 7 in the car width direction. The bearings 8 are accommodated in respective axle boxes 10.
Each of the axle boxes 10 is elastically coupled to the bogie frame 3 through a corresponding axle box suspension 16. The axle box suspension 16 includes an axle spring 20 and an axle beam 21. The axle spring 20 connects the axle box 10 and a car longitudinal direction end portion 5a of the side sill 5 in an upward/downward direction. The axle beam 21 couples the axle box 10 and a receiving seat 5b of the side sill 5 in the car longitudinal direction. The axle beam 21 is formed integrally with the axle box 10 and extends from the axle box 10 toward the cross beam 4 in the car longitudinal direction. A tip end portion of the axle beam 21 is coupled to the receiving seat 5b through a rubber bushing and a core rod (not shown), the receiving seat 5b being provided at the side sill 5. The receiving seat 5b is provided so as to project downward from a part of a lower surface 5c of the side sill 5, the part being located between the axle box 10 and the cross beam 4 in the car longitudinal direction.
An axle spring seat 11 supporting the axle spring 20 from below is provided between the axle box 10 and the axle spring 20. It should be noted that the axle spring 20 may be directly supported by the axle box 10 without through the axle spring seat 11.
A wheel load adjusting tool 50 is interposed between the axle box 10 and the axle spring 20. The wheel load adjusting tool 50 is a component for adjusting wheel load balance among the wheels 7 in a non-dismantling state of the railcar and is constituted by below-described liners 51 and 52 (see
In the present embodiment, the pushing-up device 25 is a hydraulic jack. The hydraulic jack 25 includes: a substantially cylindrical cylinder 25a including an oil chamber to which operating oil is supplied; and a piston 25b which partially projects from an upper surface of the cylinder 25a. The piston 25b expands and contracts in an axial direction. The pushing-up device 25 is not limited to the hydraulic jack and may be an air jack or the like.
When performing the wheel load adjusting work, a worker places the hydraulic jack 25 between the installation surface 12a of the installation seat 12 and the lower surface 11b of the axle spring seat 11. When the hydraulic jack 25 is operated, the lower surface 11b of the axle spring seat 11 is pushed by the piston 25b, and with this, the axle spring seat 11 is pushed upward. Thus, a gap is formed between the axle box 10 and the axle spring seat 11. With this, the liners 51 and 52 can be inserted into the gap, or the inserted liners 51 and 52 can be pulled out from the gap (hereinafter referred to as “the liners 51 and 52 can be attached or detached”).
It should be noted that the gap may be formed between the axle box 10 and the axle spring seat 11 by placing the pushing-up device 25 between the car longitudinal direction end portion 5a of the side sill 5 and the carbody 30 and pulling the axle spring seat 11 upward. A lifting-up method is not limited to the above.
A first projecting portion 10c and a second projecting portion 10d are formed at the axle box 10. The first projecting portion 10c projects upward from a center of the axle box, and the second projecting portion 10d projects upward from a car width direction end portion of the axle box. The first projecting portion 10c is substantially columnar and is inserted into a through hole formed at the axle spring seat 11. The second projecting portion 10d is formed adjacent to a protruding portion 10f of an installation portion 10b and projects upward from the protruding portion 10f. A car longitudinal direction position of the second projecting portion 10d and a car longitudinal direction position of the first projecting portion 10c are substantially the same as each other. As described below, the first liner 51 and the second liner 52 engage with the first projecting portion 10c and the second projecting portion 10d.
The axle box 10 is produced by cutting a metal material (such as an aluminum alloy or carbon steel) formed in a predetermined shape by casting or forging. The first projecting portion 10c, the second projecting portion 10d, and the installation portion 10b are integrally formed by cutting one metal material when producing the axle box 10.
As described above, in the present embodiment, two types of liners that are different in thickness from each other are used. Hereinafter, the structures of the liners will be explained.
The first engaging portion (51b, 52b) is formed by recessing a part of the outer edge of the pressure receiving portion (51a, 52a) inward. Specifically, the first engaging portion (51b, 52b) is recessed toward a center Pin a U shape. The second engaging portion (51c, 52c) projects outward from the pressure receiving portion (51a, 52a) at an opposite side of the first engaging portion (51b, 52b) and includes a concave cutout portion (51d, 52d) at a tip end of the second engaging portion (51c, 52c). A cutout width of the cutout portion (51d, 52d) is set to be equal to or slightly larger than a car longitudinal direction size of the second projecting portion 10d. A width direction middle C1 of the second engaging portion 51c, a width direction middle C2 of the second engaging portion 52c, and the center P are located on a virtual line VL.
A width direction size W1 of the second engaging portion 51c of the first liner 51 is smaller than a width direction size W2 of the second engaging portion 52c. As above, since the width direction size of the second engaging portion is different depending on the thickness of the liner, a worker can easily distinguish the liners of different types. Further, the work of attaching and detaching the liner is easily performed by holding the second engaging portion as a holding margin with a tool, such as pliers.
As shown in
Since the first engaging portions 51b and 52b of the liners 51 and 52 engage with the first engaged portion 10c located at a center of the axle box 10, the liners 51 and 52 are restricted from being displaced inward in the car width direction and the car longitudinal direction. Further, since the cutout portions 51d and 52d of the second engaging portions 51c and 52c fit the second engaged portion 10d provided at a car width direction outer end portion of the axle box 10, the liners 51 and 52 are restricted from being displaced with respect to the axle box 10 outward in the car width direction. Furthermore, since the concave cutout portions 51d and 52d fit the second engaged portion 10d, the liners 51 and 52 are restricted from being displaced rotationally about a center of the first engaged portion 10c.
The wheel load adjusting tool 50 of the bogie 1 configured as above has the following effects.
By the first engaging portions 51b and 52b formed at the axle box 10, the liners 51 and 52 are restricted from being displaced inward in the car width direction and the car longitudinal direction. Further, by the second engaging portions 51c and 52c formed at the axle box, the liners 51 and 52 are restricted from being displaced outward in the car width direction and being displaced rotationally with respect to the axle box 10. With this, the positional displacements of the liners 51 and 52 can be prevented. Further, since the second engaging portions 51c and 52c and the level difference portion W3 project outward, a worker can hold the second engaging portions 51c and 52c and attach or detach the liners 51 and 52. Thus, the working property improves.
In the present embodiment, the second engaging portion (51c, 52c) includes the concave cutout portion (51d, 52d) at a projecting direction tip end of the second engaging portion, the concave cutout portion fitting the second engaged portion 10d of the axle box 10. With this, the displacements and rotations of the liners 51 and 52 can be restricted by a simple configuration. Further, since the concave cutout portion (51d, 52d) is formed at a projecting end of the second engaging portion (51c, 52c), a worker can visually confirm whether or not the liners 51 and 52 are surely inserted into the axle box 10.
The width direction middle C1 of the second engaging portion 51c, the width direction middle C2 of the second engaging portion 52c, the center P of the pressure receiving portion 51a, and the center P of the pressure receiving portion 52a are located on the virtual line VL. With this, as compared to a conventional case where a projecting piece is fixed to an outer edge of an upper surface of the axle box by welding or the like, the positional displacements of the liners 51 and 52 with respect to the axle box 10 can be easily and satisfactorily prevented.
The first liner 51 and the second liner 52 which are different in thickness from each other include the respective second engaging portions 51c and 52c which are different in outer shape size from each other. In the present embodiment, the second engaging portion 52c of the second liner 52 is larger in width direction size than the second engaging portion 51c of the first liner. Therefore, when the first liner 51 and the second liner 52 are inserted into the axle box 10, the second engaging portion 51c of the first liner 51 and the second engaging portion 52c of the second liner 52 form a level difference. On this account, a worker can easily recognize a thickness difference between the liners 51 and 52 and can easily hold the second engaging portion of the desired liner. With this, the liner having a desired thickness among the plurality of liners 51 and 52 can be easily pulled out.
A thinner liner is first inserted on the upper surface of the axle box 10, and a thicker liner is then inserted. Therefore, the thinner liner can be prevented from falling from the axle box 10. Since the outer shape of an upper layer is larger among the outer shapes of the second engaging portions 51c and 52c stacked on each other, a worker can easily hold the upper liner, and the work of pulling out the liner is also easy.
The second engaged portion 10d is located adjacent to the installation portion 10b of the axle box 10 and includes a car width direction outer end portion projecting upward, and the second engaging portions 51c and 52c engage with the second engaged portion 10d. Therefore, the positional displacements of the liners 51 and 52 can be prevented by a simple configuration. The installation portion 10b and the second engaged portion 10d in the axle box 10 are formed integrally by cutting one metal material when producing the bogie 1. With this, work man-hours can be made smaller than a case where a separate second engaged portion is joined to an installation portion by welding.
A bogie 201 according to Embodiment 2 is obtained by partially modifying, for example, the configuration of the bogie frame 3 of the bogie 1 according to Embodiment 1. Hereinafter, differences of the bogie 201 according to Embodiment 2 from the bogie 1 according to Embodiment 1 will be mainly explained.
Each of plate springs 209 extends between an axle box 210 and the cross beam 204 in the car longitudinal direction. Car longitudinal direction middle portions 209a of the plate springs 209 support the both respective car width direction end portions 204a of the cross beam 204 from below. Car longitudinal direction end portions 209b of the plate springs 209 are supported by the respective axle boxes 210. To be specific, the plate spring 209 has both the function of the axle spring 20 (primary suspension) of Embodiment 1 and the function of the side sill 5 of Embodiment 1.
The car longitudinal direction end portion 209b of the plate spring 209 is supported by the axle box 210 from below through a vibrationproof rubber unit 231 and a receiving member 232. To be specific, the plate spring 209 is indirectly supported by the axle boxes 210. The vibrationproof rubber unit 231 is substantially columnar and is provided at an upper portion of the axle box 210. The vibrationproof rubber unit 231 is constituted by: a plurality of rubber plates 231a; and a plurality of metal plates 231b interposed among the plurality of rubber plates 231a (see
The receiving member 232 is provided at an upper portion of the vibrationproof rubber unit 231 and supports the car longitudinal direction end portion 209b of the plate spring 209 from below. A spring seat 210e is formed integrally with the axle box 210 and includes an upper surface that is in surface contact with a lower surface of the vibrationproof rubber unit 231. The upper surface of the spring seat 210e is also substantially parallel to a lower surface 209c of the plate spring 209 and is inclined obliquely downward toward the middle side in the car longitudinal direction.
In the bogie 201, the wheel load adjusting tool 50 is interposed between the plate spring 209 and the axle box 210 which transfer a load from the carbody 30 to the wheels 7, and with this, the wheel load balance among the wheels 7 is adjusted in the non-dismantling state of the railcar. In the present embodiment, the wheel load adjusting tool 50 is interposed between the spring seat 210e of the axle box 210 and the vibrationproof rubber unit 231. It should be noted that the wheel load adjusting tool 50 may be interposed between the vibrationproof rubber unit 231 and the receiving member 232. In the wheel load adjusting work, a hydraulic jack 225 (see
As with Embodiment 1, an installation portion 210b, a first engaged portion 210c, and a second engaged portion 210d are formed at the spring seat 210e of the axle box 210. The first engaged portion 210c is inserted into a lower through hole 231c of the vibrationproof rubber unit 231. The second engaged portion 210d projects upward from a car longitudinal direction outer end portion of the spring seat 210e. Specifically, the second engaged portion 210d projects upward from a car longitudinal direction outer protruding portion 210f of the installation portion 210b (see
As shown in
The receiving member 232 has a substantially rectangular shape in a plan view and includes a bottom wall portion 232a, an outer wall portion 232b, and a projecting portion 232c projecting downward from a lower surface of the bottom wall portion 232a. The projecting portion 232c is inserted into an upper through hole 231d of the vibrationproof rubber unit 231.
Further, a cover member 233 is fixed to the receiving member 232 by bolts 234. The cover member 233 covers the car longitudinal direction end portion 209b of the plate spring 209 from above. When the hydraulic jack 225 pushes up the lower surface 209c of the plate spring 209 in the wheel load adjusting work, the receiving member 232 is also pushed up together with the plate spring 209.
When the plate spring 209 and the receiving member 232 are pushed up by the hydraulic jack 225, a gap is formed between the receiving member 232 and the vibrationproof rubber unit 231. Then, by lifting the vibrationproof rubber unit 231, a gap is formed between the vibrationproof rubber unit 231 and the axle box 210, so that the liners 51 and 52 can be attached or detached. Other than the above configuration, Embodiment 2 is the same as Embodiment 1.
Embodiment 2 configured as above has the same effects as Embodiment 1. The liners 51 and 52 are applicable to not only the bogie 1 including the typical bogie frame 3 but also the bogie 201 including the plate spring 209.
The present invention is not limited to the above embodiments, and modifications, additions, and eliminations may be made within the scope of the present invention. In the above embodiments, the width direction sizes W1 and W2 of the second engaging portions 51c and 52c of the liners 51 and 52 are made different from each other, and with this, the outer shapes of the second engaging portions 51c and 52c are made different from each other. However, the above embodiments are not limited to this configuration, and the outer shapes of the second engaging portions 51c and 52c may be any shapes as long as the thickness difference between the liners 51 and 52 is recognizable when the liners 51 and 52 engage with the second engaged portion (10d, 210d) of the axle box (10, 210). For example, colors of edges of the second engaging portions 51c and 52c may be made different from each other by painting.
In the above embodiments, there are two types of liners. However, the number of types of liners is not limited to this.
Number | Date | Country | Kind |
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2015-252984 | Dec 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/005004 | 11/29/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/110044 | 6/29/2017 | WO | A |
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Number | Date | Country |
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H11-105709 | Apr 1999 | JP |
2013150720 | Oct 2013 | WO |
Number | Date | Country | |
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20190009800 A1 | Jan 2019 | US |