THIS INVENTION relates to a rim for a wheel such as a bicycle rim, in particular a bicycle rim connected to a central hub by spokes.
A typical spoked wheel, such as a bicycle wheel, comprises an outer rim, a central hub and spokes connecting the rim and hub. A common spoke comprises two ends, one end is threaded and is capable of being threaded onto a spoke nipple and another end is non-threaded and terminates either with a bent hook or a straight head. The rim commonly comprises a channel for attaching a tire.
A common rim comprises a row of openings drilled along the channel to seat spoke nipples therein. Spokes are threaded onto each nipple and at an opposite non-threaded end of the spoke may be bent to form a hook or may be straight and end in a head that attaches to the hub. Tension of the spoke may be adjusted by turning the threaded nipple relative the threaded spoke, to thereby “true” the wheel. The nipple extends through the opening in the rim such that a head of the nipple faces outward from the wheel. A nipple wrench may engage a side of the nipple or a screw driver or nipple driver to be used to adjust the tension of the spoke.
The number of openings drilled into the rim determines the number of spokes for the wheel. The number of spokes, may be different for each rim, for example, a wheel may have 36 spokes, 32 spokes, 24 spokes or 20 spokes, however the total number of spokes is predetermined and fixed. Generally, fewer spokes is desired to reduce weight to thereby increase the speed a cyclist may travel. However, with fewer spokes, the wheel generally is weaker or is more expensive as stronger materials are required to reinforce the wheel. Also, the number of spokes for the wheel must match the number of opening in the rim and hub. If a cyclist has a hub that attaches to 20 spokes and has a spare rim having 36 openings for receiving spoke nipples, the hub and rim are not compatible and a new hub or rim needs to be purchased. Also, the angle of the spokes relative to the rim is fixed for a particular rim. A cross sectional shape of a rim may limit the angle of the spokes.
Some wheels use a tubeless tire that does not require an inner tube. Such a tire is lighter in weight, reduces risk of puncture due to pinching of the inner tube against the tire and if an object penetrates the tire, it often is temporarily self-sealing to allow the cyclist to complete their journey. However, use of a standard rim with a tubeless tire is problematic in that the opening the rim for seating the spoke nipples provides a location for passage of air to leak out from the tire.
One known rim overcomes the problem of air leaking through the rim by not drilling openings in the rim and instead secures the spoke nipple within individual slots located within an extension of the rim facing the hub. This rim, like a standard rim, has a fixed number of slots or openings for receiving a predetermined number of spoke nipples.
There is a need for a rim that may accommodate different number of spokes, different spoke angles and/or suitable for use with a tubeless tyre.
It is an object of the invention to overcome one or more of the limitations of, or improve upon, the abovementioned background art or to provide a useful alternative.
In a first aspect the invention provides wheel rim comprising:
(a) a circular band; and
(b) a track located on the circular band capable of being operatively coupled to an end of a spoke.
Preferably, the track is capable of being operatively coupled to respective ends of at least two spokes.
Preferably, the end(s) of the spoke(s) are capable of sliding relative to the track.
The track preferably comprises a groove capable of receiving and retaining a carriage operatively coupled to a respective end of the spoke(s).
In one preferred form, the carriage is operatively coupled to a threaded end of the spoke(s).
Preferably, the carriage comprises a spoke nipple.
In another preferred form, the carriage is capable of being operatively coupled to a spoke nipple.
In yet another preferred form, the carriage is operatively coupled to a non-threaded end of the spoke(s).
Preferably, the non-threaded end of the spoke(s) comprises a hook or flat head.
In another preferred form, the track comprises a bar adapted to retain the end of the spoke(s).
Preferably, the bar is adapted to retain a hook end of the spoke(s).
In another form, the track comprises an outward extension capable of operatively coupling to a carriage.
Preferably, outward extension comprises a T-shape capable of mating with the carriage.
In a preferred form, the track is located on an inner surface of the circular band.
In another preferred form, the track comprises at least one channel located on each of two opposed side surfaces of the circular band.
Preferably, the wheel rim comprises a plurality of carriages.
The wheel rim preferably comprises a spacer carriage locatable on the track between adjacent carriages operatively coupled to a spoke nipple.
In on preferred form, the plurality of carriages are operatively coupled to a strip.
Preferably, the plurality of carriages are operatively coupled to the strip by an adhesive.
The circular band preferably comprises a single track.
Preferably, the single track extends substantially along an entire length of the circular band.
The circular band preferably comprises a plurality of tracks.
Preferably, at least two tracks.
More preferably, at least three tracks.
Even more preferably, at least four tracks.
Preferably, the track comprises at least one open end capable of receiving a carriage.
More preferably, the track comprises two open ends capable of receiving a carriage.
Preferably, the circular band comprises a channel located on an outer surface adapted to retain a tire.
Preferably, in one form the tire is capable of retaining an inner tube.
Preferably, in another form the tire comprises a tubeless tire.
Preferably, the wheel rim comprises a bicycle wheel rim.
In a second aspect, the invention provides a wheel comprising:
(1) a rim comprising:
(i) a circular band; and
(ii) a track located on the circular band;
(2) a plurality of spokes operatively coupled to the track and extending inwardly from the rim; and
(3) a hub located central of the wheel and operatively coupled to the rim by said plurality of spokes.
In a third aspect, the invention provides a carriage comprising a collar adapted to retain a spoke nipple, wherein the spoke nipple is rotatable within the collar and the carriage is insertable within a track located on a rim of a wheel.
In a fourth aspect, the invention provides a method for operatively coupling a plurality of spokes to a wheel rim, including the step of operatively coupling ends of a plurality of spokes to a track located on an inner surface of a circular band of the rim, wherein the end of the spokes when operatively coupled to the track are slidable relative thereto.
Preferably, the method further includes the step of operatively coupling the spoke to the carriage via a spoke nipple and operatively coupling the carriage to the track.
Preferably, the method still further includes the step of attaching one or more spacer carriages to the track between adjacent carriages.
Preferably, the method still further includes the step of attaching an opposite end of the spoke not attached to the carriage to a hub.
In a fifth aspect, the invention provides a kit for constructing a wheel rim comprising:
(a) a rim comprising at least one track; and
(b) a plurality of spoke carriages locatable on the track and capable of being operatively coupled to a spoke.
Preferably, the kit further comprises a plurality of spacer carriages locatable on the track between adjacent spoke carriages.
Preferably, the kit further comprises a plurality of spokes respectively operatively coupled to one or more spoke carriage(s) and a hub.
Throughout this specification unless the context requires otherwise, the word “comprise”, and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of the stated integers or group of integers or steps but not the exclusion of any other integer or group of integers.
In order that the invention may be readily understood and put into practical effect, preferred embodiments will now be described by way of example with reference to the accompanying drawings wherein like reference numerals refer to like parts and wherein:
The invention in one embodiment generally relates to a wheel rim 10 shown in
The channel 20 comprises sidewalls 21 each terminating in a flange 22 for securing a clincher-type tire 23 that is common for many bicycle tires. The clincher-type tire comprises a continuous circular metal band that seats against the flange 22.
The track 30 comprises a pair of opposed sidewalls 31 defining a groove 32 adapted to receive a carriage, shown as a spoke nipple 41 that attaches to a threaded end 44 of a spoke 40, shown in
The track is operatively coupled to a spoke end, the term “operatively coupled” or “operatively coupling” meaning coupling either directly or indirectly between two or more integers. For example, the track may be directly operatively coupled to the spoke end wherein the track is directly in contact with the spoke. Also, the tract may be indirectly operatively coupled to the spoke end, for example via a carriage. Further, the track may be indirectly operatively coupled to a spoke end via a carriage that is operatively coupled to a spoke nipple that is operatively coupled to a threaded end of a spoke. Integers that are operatively coupled together may be removable from each other, for example, a threaded end of a spoke may be operatively coupled to a spoke nipple, which are threaded together, a spoke nipple may be retained within a collar of a carriage, etc.
The band 13 is shown as a mid-section of a typical rim; however, it will be appreciated that the band may have any suitable shape and cross-section as is well known in the art. For example, the shape of the mid-section 14 may be V-shaped, curved, or substantially flat. Some rims 110, 210, 310 omit the mid-section 14 and have a single curved band as shown in
The carriage 50 shown in
The spoke 40 may extend at any angle relative to the carriage or track. A suitable angle may be determined by a person skilled in the art, and such an angle may in part be determined by the style of rim, number of spokes, type of spokes, type of hub and the like. It will be appreciated that a carriage may comprise a pre-formed angle for retaining the spoke or spoke nipple so that for a single rim a particular carriage and spoke angle may be selected.
The carriage 50A comprises a shape capable of allowing the spoke nipple 41 to rotate within collar 52 as shown in
Accordingly, it will be appreciate that the present invention allows for a substantially greater number of angles of the spokes relative to the rim when compared with previously known rims. Many known rims comprise a cross sectional dimension (e.g. depth of the rim) that prohibits or limits the angle of the spoke relative to the rim. The carriage allows for angles of the spoke relative to the rim that were previously not possible. The angle of the spoke relative to the rim refers to both the angle in and out of the plan of the rim and also the angle within the plan of the rim. In one form, the collar may be rotatable relative to base or groove portion of the carriage.
For each of the embodiments shown in the drawings, the end of the spoke is capable of moving, preferably sliding, relative to the track, either with or without a carriage, before the spoke is tightened between the rim and a centrally located hub. This provides an easy means for changing a number of spokes for the wheel and allows for easy adjustment of spacing between adjacent spokes before tightening thereof.
It will be appreciated that one embodiment of the invention may comprise a liner comprising a strip 600, 610, 620, 630 that is insertable into the track. Preferably, the liner substantially extends an entire length of the track and is adapted to retain at least one spoke nipple, as shown in
Spacer carriages 510 are shown located between carriages 50, 50A on strip 600. The spacer carriages 510 are shown as flat members about a thickness of the tongue of the carriage, however, the spacer carriages 510 may also comprise spacers as shown in
An alternative embodiment of the strip 610 is shown in
The strip as shown in
The rim 500 shown in
Another form of a carriage suitable for use with the track 430 of
Once the carriage(s) are operatively coupled to the track(s), the or each carriage is preferably capable of moving relative to the track along a length thereof.
Spacer carriages 510 may be located on track 330 between adjacent carriages 50, 50A. The spacers 510 fill in spaces on the track 330 between carriages 50, 50A, which may further prevent inadvertent sliding of the carriage 50, 50A, reduce wind resistance, prevent debris from entering the track and may improve aesthetics. The spacers 510 are shown in the form of a flat spacer carriage without a means for attaching a spoke end and capable of sliding within track 330. The spacers 510 may also comprise covers 600 as shown in
It will be appreciated that the spacers 510 are of a suitable length so that a distance between adjacent carriages 50, 50A, and spokes 40 attached thereto, are of a desired separated length. The spacers 510 are each shown as a single contiguous member between adjacent carriages 50. However, it is contemplated that a plurality of spacers may be located between adjacent carriages 50. Accordingly, a distance separating adjacent carriages 50 may be predetermined by a user and an appropriate length spacer, or plurality of spacers, located onto the track 330.
Also, each carriage may be adapted to retain one or more spokes. For example,
In alternative embodiments, the invention may comprise a plurality of tracks 330, as shown for wheels 61 and 62 in
The spacing of the track 330 may be determined based in part on the number of spokes 40 located within the wheel. For example, if a single track 330 is substantially continuous (e.g. comprises a single gap between adjacent ends of the track 330 of sufficient size to allow for a spoke and/or carriage to be slide onto the track 330) as shown in
It will be appreciated that a rim 300 may comprise any suitable number of tracks including for example, one, two, three four, five, six, seven, eight, nine or more tracks. It will also be appreciated that gaps 25 may be of any suitable length and in a preferred embodiment a track may comprise a gap 25 between every two spokes or carriages attached to the track as shown in
It will be appreciated that because the spokes 40 can slide along the track 330 within carriage 50 before tightening, the final number of spokes 40 attached to a wheel 60, 61, 62 may be varied. This allows for the number and type of spoke of the wheel to be changed without having to change rims. The number of spokes and type of spokes may be changed to reduce weight or strengthen the wheel. Further, the number of spokes may be selected based on the number of spoke attachment openings of hub 70 without having to purchase a separate rim to match the predetermined number of spokes for the hub. This would be the case for a standard rim that has a fixed number of pre-drilled apertures for retaining nipples 41.
It will be appreciated that although embodiments of wheels 60, 61, 62 shown in
The cover 600 attaches to the track 330 in a similar manner as carriage 50. The cover 600 comprises a tongue 53a that is capable of sliding within groove 335 of the track 330. In one embodiment, the cover 600 also functions as a spacer 510, as described for
In one embodiment, the cover may form part of the track as an integral part of the rim. For such an embodiment, a slit is located within the cover to allow the spokes to be slid onto the rim. The cover may be made of any suitable material, but is preferably light weight.
It will be appreciated that the present invention is suitable for use with typical clincher tires, sew-up tires and tubeless tires, or a wheel lacking a tire. In relation to tubeless tires, the present invention is particularly well suited as there is no need to drill holes into the rim to accommodate the spoke nipples. Accordingly, the spoke nipples do not extend through the rim into the channel portion 20 where the tubeless tire is attached. This prevents possible leakage of air through hole of a typical rim.
For each of the embodiments of the invention, the spokes are firmly retained in place relative to the track when tension is applied to the spoke during typical lacing of a wheel, which tightens each spoke located between the rim and hub. Before the spoke is tightened, the spoke end may be slide relative to the track. For example, the hook may slide relative to the bar, the spoke nibble may slide relative to the track or a carriage may slide relative to the track. It is contemplated that for embodiments of the invention comprising a carriage, the carriage may be slide onto the tract and then the spoke attached to the carriage or alternatively the spoke may be attached to the carriage and the carriage, with the attached spoke, slide onto the track. In either embodiment, the spoke once attached to the track, either directly or indirectly via a carriage, is slideable relative to the track before the spoke is tightened.
The location of the spokes may be arranged by sliding the spoke relative to the track before tension is applied to the spoke. The circular endless band of the rim may optionally have indicators, or example a mark, on the rim to indicate a proper location for positioning a spoke. The rim may have different indicators for a different number of total spokes for the wheel. For example a single line may indicate a spoke location for a wheel having 24 spokes and a double line may indicate a spoke location for a 32 spoke wheel. Preferably, the mark is visible, but faint as to not detract from the aesthetics of the rim. Alternatively, use of the spacers 510 removes the need for markings along the rim.
Because the spokes may be slide onto the track, either directly or indirectly via a carriage, the number of spokes for the wheel may vary depending on the wheel and hub. As such, a single rim may be mass produced and the number of spokes used to make the wheel later determined. This is an advantage over known rims that comprise a predetermined fixed number of holes for receiving a fixed number of spoke nipples. Also, different rims are not required when changing the number of spokes for a wheel. Further, a hub has a predetermined fixed number of opening for receiving an end of a spoke. The present invention allows for a hub to be used with any rim as the rim may accommodate different numbers of spokes.
The present invention is ideal for use with common off the shelf components. For example, some hubs attach to spokes via the hook end, while other hubs attach to spoke via the nipple end. It will be appreciated that a suitable carriage as described herein may be used to accommodate either spoke end, thereby any kind of common hub may be used with the present invention. Accordingly, a single rim may be mass produced and the form of the carriage used for a particular hub design.
It will further be appreciated that the present invention may be used with most, if not all, presently available rim designs. That is, the track may be located on an inner surface of a rim having essentially any cross sectional profile. Accordingly, the rim of the invention may comprise a mid-section or other reinforcing structures, no reinforcing structure or no mid-section. Also, the rim may be used with any wheel comprising spokes, for example wheels for a mountain bicycle, road bicycle, racing bicycle, wheel chair, unicycle, tricycle, car, motorcycle, scooter, trolley, cart, carriage, gear, spindle and the like. Further, it will be appreciated that the invention comprising a rim having a track and carriages locatable on the track may be suitable for use with non-spoked wheels. For example, a wheel comprising one or more blades connecting the rim to a central hub. The features of the present invention allow a wheel rim support, for example a spoke or blade, to be operatively coupled to the rim via a track located thereon and provides the advantages as described herein over known rims.
It will be appreciated that for some embodiments of the invention, the track(s) may be formed integrally with the rim, for example as an extrusion. Alternatively, the tracks may be attached or mounted to the rim by a fastening means, such as by welding, rivet, bolt, screw, adhesive and the like. Preferably, the track is formed as an extrusion to reduce manufacturing cost and time. The track may be used with any suitable rim, including for example rims that are welded together and/or rims that are assembled using locking pins or joiners as are known in the art.
In one embodiment, the invention provides a kit comprising a rim comprising at least one track, a plurality of carriages and a plurality of spacers, and/or a strip capable of retaining one or more spoke ends and insertable within the track as discussed above. A rim may be assembled by selecting carriages of appropriate configuration (e.g. capable of retaining a desired spoke design and end of spoke, comprising an appropriate angle for the spoke, etc), selecting a desired number and/or length of spacers and placing the carriages and spacers onto the track in a desired order so that spacing between carriages corresponds to a desired spoke number, spacing and angle relative to the rim. The kit may further comprise a hub and a plurality of spokes. A kit comprising a strip may provide a convenient means for inserting the carriages onto the track. The embodiment of the strip 630 comprising integral spoke retainers 650 may be selected based on the number of desired spokes, which preferably corresponds with the number of spoke retainers 650.
Although the invention has been shown and described with exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto without departing from the scope of the invention.
Number | Date | Country | Kind |
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2004900445 | Feb 2004 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU05/00123 | 2/1/2005 | WO | 3/20/2007 |