The present invention relates to spacers for spacing reinforcing structures during manufacture of cementitious structures, and is more particularly directed to a wheel spacer for spacing a reinforcing rod for a cementitious structure relative to an object during manufacture of the cementitious structure.
Wheel spacers for positioning or spacing reinforcing rods which reinforce cementitious structures relative an object, such as a mold or wall containing the structure, during the manufacture of the structure are well known in the art. Such wheel spacers typically are circular in form on an outer wall thereof and have an inner saddle formed by an inner wall thereof in which the rod is held. The rod, seated in the saddle, is spaced from the object by abutment of the outer wall against the object.
For example, U.S. Pat. No. 3,694,989 teaches a wheel spacer having a saddle for the rod essentially at the center thereof, relative the outer wall which abuts the object for spacing the rod therefrom. The rod is held in place in the saddle by a locking member which is slid into a groove, via a gap in the outer wall, leading into the saddle. Unfortunately, if equal and uniform spacing of each rod relative the object is desired, due to the gap in the outer wheel, each wheel spacer of this type must be positioned carefully with regard to every other wheel spacer of this type to ensure that either the gap abuts the object or the solid circular part of the spacer abuts the object. Otherwise, different rods in the structure may not be equally spaced relative the object.
U.S. Pat. No. 5,542,785 discloses a wheel spacer which partially circumvents the aforementioned difficulty. The spacer consists of two largely symmetrical and semicircular sections which each have a respective saddle extending on an inner wall thereof towards the respective outer wall thereof. Thus, the rod may be placed or aligned with one of the saddles of one section and then sections connected together in abutment with one another, notably the outer walls thereof. Thus, the rod is held in the saddles and there is no substantially gap in between the outer walls. Unfortunately, the attachment members by which the two sections are attached, essentially arms having single protrusions or clips on the ends thereof, allow for little adjustment of the space provided by the saddle, and thus the size of the rod held thereby. Further removal of the rod, which may be occasionally desired prior to manufacture of the rod, may be rendered difficult as the attachment members may make separating of the attachment members difficult. Further, and inconveniently, the rod must be precisely positioned in one of the saddles prior to attachment of the sections together as there is no means provided for retaining and guiding the rod into the saddles as the sections are being connected.
U.S. Pat. No. 5,347,787 discloses a single piece wheel spacer having two sections joined by a hinged portion on the outer wall, and which obviates some of the aforementioned difficulties by providing retaining arms which guide the rod towards the saddles. However, as the two sections of the wheel spacer are permanently attached to one another at the hinged portion, the wheel spacer may, in some circumstances where space is limited, be difficult to place around the rod. Further, removal of the spacer from the rod in the event that repositioning of the spacer is desired, for example before apply cementitious material for manufacture of the cementitious structure may be encumbered due the connection of the sections at the hinged portion. In addition, during seating of the rod in the saddles, there is always a risk that the rod will fall between the saddles and the hinged portion which may break the hinged portion or require lifting of the rod back into alignment with the saddles.
Accordingly, there is a need for an improved wheel spacer for spacing a reinforcing rod during manufacturing of a cementitious structure.
It is therefore a general object of the present invention to provide an improved wheel spacer for spacing a reinforcing rod during manufacturing of a cementitious structure.
An advantage of the present invention is that the wheel spacer guides the rod into position in the saddles.
Another advantage of the present invention is that the wheel spacer retains the rod in proximity to the saddles during seating of the rod in the spacer.
A further advantage of the present invention is that, once the rod is seated ion the spacer, the spacer is held securely and stably in place thereupon.
In one aspect of the present invention, there is provided a wheel spacer for mounting on a rod used in concrete item manufacture for spacing the rod from an object, the spacer comprising:
Other objects and advantages of the present invention will become apparent from a careful reading of the detailed description provided herein, with appropriate reference to the accompanying drawings.
Further aspects and advantages of the present invention will become better understood with reference to the description in association with the following Figures, in which similar references used in different Figures denote similar components, wherein:
With reference to the annexed drawings the preferred embodiments of the present invention will be herein described for indicative purpose and by no means as of limitation.
Referring now to
As shown, the spacer 10 has a first and second sections 16a, 16b, essentially identical and mirror images of one another. Each section 16 is generally semi-circular in shape and has a respective outer wall 20 and a respective inner wall 18, the outer wall extending circularly from a respective first end 22 and respective second end 24 of the inner wall 20, thus giving the section 16 its substantially generally semi-circular shape.
Each inner wall 18 has a, preferably semi-circular, recessed respective saddle 26 for placement, i.e., seating or mounting of the rod 12, in abutment therewith. Each saddle 26 extends from the inner wall 18 towards the outer wall 20 between a respective first wall portion 34 and a respective second wall portion 36, preferably of equal length, of the inner wall 18. The first and second wall portions 34, 36 extend from the saddle 26, respectively, to the respective first end 22 and respective second end 24 of the inner wall 18.
The saddle 26 is defined, i.e. formed, by a respective saddle wall 28 which extends preferably semi-circularly between the respective wall portions 34, 36, i.e. from the first wall portion 34 to the second wall portion 36 towards the outer wall 20, along generally opposed respective first and second saddle edges, respectively 30a, 30b. Accordingly, the saddle 26 is preferably situated substantially centrally between the ends 22, 24. Further, the respective saddles 26 of the sections 16 are preferably identical in size and shape and situated at the same position between the respective first and second ends 22, 24 thereof. Thus, the saddles 26 are at the centre of the spacer 10 and form a generally centrally situated cradle 40 for retaining the rod 12 by abutment thereof against the saddle walls 28 when the spacer 10 is placed in an assembled configuration, shown generally as 38 in
To provide reinforcement of the outer wall 20, and more specifically the position thereof relative the saddle 26 and rod 12, each section 16 has at least one radial support arm 42 extending radially outwardly from the saddle 26 to the outer wall 20 thereof. Preferably, each section 16 will have a plurality of radial support arms 42, preferably substantially equally spaced apart from one another. Preferably, to provide additional support, notably for the radial support arms 42, there is at least one lateral support arm 44 that extends radially from each radial support arm 42 to either an adjacent lateral support arm 44 adjacent thereto or to an inner wall 18 adjacent thereto. Preferably, the lateral support arm 44 will extend in alignment with the arc formed by outer wall 20. To provide traction against the object 14, the outer wall 20 has at least one protrusion 46, and preferably a plurality of protrusions 46. The protrusions 46 are preferably equally circumferentially spaced apart on the outer wall 20, extending outwardly therefrom away from the saddle 26. The protrusions 46 also provide additional spacing from object 12 and thus minimize effects of the space 48 between the sections 16 on the spacing of the rod 12 from the object 14.
Referring still to
The sections 16 are connected, i.e. attached together by one or more, and preferably at least two, primary inserting arms 50 having primary inserting arm teeth 54. Each primary inserting arm 50 extends, preferably perpendicularly, from either one of the respective first and second wall portions 34, 36 of a section 16 and outwardly away from the respective saddle 26 and outer wall 20 thereof. For each primary inserting arm 50 on one section 16, there is a respective primary aperture 52 situated on the other section 16 on the same respective wall portion 34 of the respective inner wall 18 thereof as the primary inserting arm 50 therefor. Accordingly, if there is a primary inserting arm 50 on the first wall portion 34 or second wall portion 36 of one section 16, there is a respective primary aperture 52 therefor on, respectively, the first wall portion 34 or second wall portion 36 of the other section 16.
For each primary inserting arm 50 on each section 16 there is also a respective primary receiving arm 56, having primary receiving arm teeth 58, on the other section 16. The primary receiving arm 56 extends, preferably perpendicularly, from the wall portion 34, 36 where the respective primary aperture 52 is situated, proximally adjacent the respective primary aperture 52 and towards the respective outer wall 20 of the section 16. The respective primary aperture 52 is preferably situated between the respective primary receiving arm 56 and the saddle 26. Further, the arms 50, 56, teeth 54, 58 and primary aperture 52 are configured for insertion of the primary inserting arm 50 through the respective primary aperture 52 therefor with the teeth 56, 58 releasably lockingly engaging one another to securely and releasably connect the sections 16 together in the assembled configuration 38 with the rod grippingly engaged in the saddles 26 and the object 14 and the outer walls 20 abutting one another. As shown in
To provide more secure connection of the sections 16, the spacer 10 has, preferably, two primary inserting arms 50a, 50b. Preferably, and as shown in
To provide increased stability, the spacer 10 preferably has one or more optional secondary inserting arms 62, each secondary inserting arm 62 having a respective secondary aperture 74 therefor. Preferably, and as shown in
To provide further reinforcement and stabilization of the spacer 10 against movement of the sections 16 relative one another, the spacer 10 preferably has, for each primary inserting arm 50, a respective primary stabilizing arm 64. The respective primary stabilizing arm 64 extends from the inner wall 18 of the section 16 having the respective primary receiving arm 56 and aperture 52 for the primary inserting arm 50, notably the wall portion 34, 36 upon which the primary receiving arm 56 and aperture 52 are situated. Specifically, the primary stabilizing arm 64 extends, preferably perpendicularly or in axial alignment with a first axis 66 defined by the primary receiving arm 56. The primary stabilizing arm 64 is configured, for example positioned, sized and shaped, to adjacently abut the primary inserting arm 50 on a respective first primary inserting arm side 68 thereof while the primary inserting arm 50 is lockingly engaged on a generally opposed second primary inserting arm side 70 thereof by the primary receiving arm 56. Accordingly, the primary stabilizing arm 64 limits the motion of, thereby stabilizing, the primary inserting arm 50 by forming a primary stabilizing channel 110, along with the primary receiving arm 56 and aperture 52, in which the primary inserting arm 50 is extended in abutting engagement with arms 56, 64 for the assembled configuration 38.
Similarly, to provide stabilization for the secondary inserting arms 62, there is a secondary stabilizing arm 76 to provide further reinforcement and stabilization of the spacer 10 against movement of the sections 16 relative one another. The spacer 10 preferably has, for each secondary inserting arm 62, one respective secondary stabilizing arm 76 therefor. The respective secondary stabilizing arm 76 extends from the inner wall 18 of the section 16 having the respective secondary aperture 74 therefor, notably the wall portion 34, 36 upon which the aperture 74 is situated. Specifically, the secondary stabilizing arm 76 extends, preferably perpendicularly from the wall portion 34, 36 or in axial alignment with a second axis 78 defined by the secondary inserting arm 62 when inserted through the respective secondary aperture 74 therefor. The secondary stabilizing arm 76 is configured, for example positioned, sized and shaped, to adjacently abut the secondary inserting arm 62 when the secondary inserting arm 62 is inserted through the secondary aperture 74. Accordingly, the secondary stabilizing arm 76 limits the motion of, thereby stabilizing, the secondary inserting arm 62 when the secondary stabilizing arm 62 is inserted through the secondary aperture 74 when the spacer 10 is placed in the assembled configuration 38.
To provide further stabilization of the inserting arms 50, 62, each respective stabilizing arm 64, 76 has at least one stabilizing tab 80 extending generally perpendicularly from a stabilizing arm edge 82 thereof in the direction of the respective aperture 52, 74. The stabilizing tabs 80 are configured such that a respective inserting arm edge 112 of the inserting arm 50, 62 abuts the tab 80 when the inserting arm 50, 62 is inserted through the respective aperture 52, 74 and limits lateral movement of the inserting arm 50, 62 relative to the stabilizing arm 64, 76 and aperture 52, 74.
To facilitate retention and placement of the rod 12 in the saddles 18, and the cradle 40 formed thereby, when the spacer 10 is placed in the assembled configuration 38, the spacer 10 may, optionally, have a pair 86 of retaining arms 88. Preferably, and as shown in
Preferably, each respective wall portion 34, 36 having a retaining arm 88 flares outwardly along a respective flaring edge 96 thereof which extends outwardly from a respective outer wall edge 98 of the respective outer wall 98 of the section 16 towards the respective saddle edge 30 adjacent to which the retaining arm 86 extends. The retaining arm 88, preferably, extends proximally adjacent both the flaring edge 96 and the saddle 26. Further, for each respective first wall portion 34 or each respective second wall portion 36 of one section 16 that has a retaining arm 88 extending therefrom, the opposing respective first wall portion 34 or second wall portion 36 situated directly opposite thereto on the other section 16 when the spacer 10 is in the assembled configuration 38 has a recessed edge 100. The recessed edge 100 extends from the saddle 26 intermediate the first and said second saddle edges 30a, 30b towards the respective outer wall 20 and is sized and shaped for allowing passage of the retaining arm 88 thereby in abutment therewith when the sections 16 are connected together in the assembled configuration 38.
As shown, the respective first retaining arm 88a and respective second retaining arm 88b of each pair 86 are, preferably, respectively situated on the first wall portion 34 of one section 16 and the second wall portion 36 of the other section 16, in proximity to the same saddle edge 30a or 30b. However, if desired, the first and second retaining arms 88a, 88b of a pair 86 could, respectively, extend in proximity to first saddle edge 30a and second saddle edge 30b of the two sections 16. Thus, the retaining arms 88a, 88b of a pair 86 could extend, from different sections 16a, 16b, in proximity to any one of the saddle edges 30a, 30b. Accordingly, although not shown, the respective first retaining arm 88a of a first pair 86a thereof and the respective first retaining arm 88a of second pair 86b thereof could extend, respectively, proximally adjacent the first respective saddle edge 30a and second respective saddle edge 30b of one section 16a. In such case, the respective second retaining arm 88b of the first pair 36a and the respective second retaining arm 88b of the second pair 86b would extend, respectively, proximally adjacent the respective first saddle edge 30a and respective second saddle edge 30b of the other section 16b. Conversely, the respective first retaining arm 88a of first pair 86a and the respective second retaining arm 88b of the second pair 86b could extend, respectively, proximally adjacent the respective first saddle edge 30a and the respective second saddle edge 30b of one section 16a. In such case, the respective first retaining arm 88a of the second pair 86b and the respective first retaining arm 88b of the second pair 86b would extend, respectively, proximally adjacent the second saddle edge 30b and the first saddle edge 30a of the other section 16b.
To further facilitate placement of the rod 12 in the saddles 26, each retaining arm 88 preferably has a guiding wall 92 facing towards the saddles 26 and which slants theretowards at an angle from a distal end 94 of the guiding wall 92, situated distal to the saddle 26, towards a proximal end 95 thereof situated proximal the saddle 26. The guiding walls 92, due to the slanting thereof towards the saddle 26, guide the rod 12 towards the saddles 26 as the sections 16 are pushed towards during extension of the arms 50, 62 through the apertures 52, 74, to place the spacer 10 in the assembled configuration 38.
To further enhance stability of the spacer 10 and retention of the sections 16 connected together in the assembled configuration 38, each retaining arm 88 has retaining arm teeth 102 and at least a portion of the recessed edge 100 has recessed edge teeth 104. The teeth 102, 104 are configured for releasable locking engagement with one another when the sections 16 are connected together in the assembled configuration 38.
While a specific embodiment has been described, those skilled in the art will recognize many alterations that could be made within the spirit of the invention, which is defined solely according to the following claims.
Number | Name | Date | Kind |
---|---|---|---|
3300930 | Weise | Jan 1967 | A |
3348347 | Berry | Oct 1967 | A |
3694989 | Oliver et al. | Oct 1972 | A |
3830032 | Robb | Aug 1974 | A |
3913187 | Okuda | Oct 1975 | A |
5313757 | Schnepf | May 1994 | A |
5347787 | Gavin | Sep 1994 | A |
5542785 | Cloud | Aug 1996 | A |
6367556 | Moore | Apr 2002 | B1 |
7017867 | Sono | Mar 2006 | B2 |
Number | Date | Country | |
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20090165418 A1 | Jul 2009 | US |