The present invention relates generally to a device for converting wind power into electric energy and more particularly to a wheel turbine rotor for use with wind powered electric generators.
Wind turbines are devices that convert kinetic energy from the wind into mechanical energy. Currently, conventional wind turbines use a multi-blade design (such as a three blade propeller type design) to capture and convert this wind energy into mechanical (rotational) movement which is then converted into electrical energy by a rotor. This is typically accomplished by configuring the blades of the device (commercial production of electric power employ a three-bladed configuration) to be substantially perpendicular to the direction of wind flow, where the design of the blade converts the wind flow into rotational mechanical energy.
Unfortunately however, according to Betz's law, because no turbine can capture more than 59.26% of the kinetic energy in wind flow across the swept area, the maximum amount of recoverable energy that can be extracted is theoretically limited. In fact, current conventional wind turbines are not able to capture anywhere near the Betz limit of energy and the majority of the kinetic energy of wind is not captured and is lost.
Although advances in wind turbine technology and blade design have been made, such as unique placements of the turbines relative to the wind flow as well as using more energy efficient and lighter materials, the amount of kinetic energy capturable is still governed by the Betz limit and is thus, limited.
A turbine rotor is provided and includes a rotor plate, wherein the rotor plate is substantially circular in shape and includes a rotor plate surface having a rotor plate center and a rotor plate periphery. The turbine rotor further includes a plurality of rotor blades, wherein the plurality of rotor blades are associated with the rotor plate to be located proximate the rotor plate periphery and to extend out of and away from the rotor plate surface, wherein the rotor plate is configured to be attached to a turbine shaft that rotates about a shaft axis, such that when the turbine shaft rotates about the shaft axis, the rotor plate rotates about the shaft axis.
A turbine system for converting fluid flow into electricity is provided and includes a turbine rotor, a rotor shaft, wherein the rotor shaft is associated with the turbine rotor such that rotation of the turbine rotor generates rotation of the rotor shaft and an electricity generation device. The electricity generation device is associated with the rotor shaft and configured to generate electricity in response to the rotation of the rotor shaft. The turbine rotor includes a rotor plate, the rotor plate being substantially circular in shape and including a rotor plate surface having a rotor plate center and a rotor plate periphery and a plurality of rotor blades, wherein the plurality of rotor blades are associated with the rotor plate to be located proximate the rotor plate periphery and to extend out of and away from the rotor plate surface, wherein the rotor plate is configured to be attached to a turbine shaft that rotates about a shaft axis, such that when the turbine shaft rotates about the shaft axis, the rotor plate rotates about the shaft axis.
A method for converting a fluid flow into electrical energy is provided and includes associating a turbine rotor with an electrical energy generation device via a turbine shaft, such that rotation energy from the turbine rotor is communicated to the electrical generation device via the turbine shaft, wherein the turbine rotor includes a rotor plate, the rotor plate being substantially circular in shape and including a rotor plate surface having a rotor plate center and a rotor plate periphery; and a plurality of rotor blades, wherein the plurality of rotor blades are associated with the rotor plate to be located proximate the rotor plate periphery and to extend out of and away from the rotor plate surface, wherein the rotor plate is configured to be attached to a turbine shaft that rotates about a shaft axis, such that when the turbine shaft rotates about the shaft axis, the rotor plate rotates about the shaft axis. The method further includes positioning the turbine rotor such that at least a portion of a fluid flow is incident on the turbine rotor to cause the turbine rotor to generate rotational energy, wherein the rotational energy is received by the electrical energy generation device and converted into electrical energy.
The foregoing and other features and advantages of the present invention will be more fully understood from the following detailed description of illustrative embodiments, taken in conjunction with the accompanying drawings in which like elements are numbered alike in the several Figures:
In accordance with the present invention, an improved wheel rotor having a rotor plate with a plurality of rotor blades located on the rotor plate, where the blades may be located proximate to (or inboard from) the periphery of the rotor plate. It should be appreciated that the rotor design advantageously harnesses wind energy by directing and/or accelerating the ambient wind-speed to the blades. The design of the wheel rotor of the present invention allows for relatively quiet operation, increased operating versatility (i.e. may be used on land or in water), and is environmentally safer than current three-blade designs. The present invention's wheel rotor plate design presents a solid and visible object which birds are more likely to recognize and avoid. Thus, the wheel rotor of the present invention may be used in migratory path areas.
Additionally, the wheel rotor of the present invention is scalable depending upon application. For example, the wheel rotor of the present invention can be used as a small scale and as may act as a power source for a building (or parts of the building) or the wheel rotor of the present invention may be used as a large scale power source for a geographical area. Furthermore, unlike current windmill designs, turbines that use the wheel rotor of the present invention may be used in an unrestricted manner because it operates at lower wind speeds and does not “throw blades”. Because the wheel rotor of the present invention can be installed in areas of lower wind speeds, design and installation costs for the present invention would be lower than current systems. It should also be appreciated that the wheel rotor of the present invention may also be used with other fluids as well, such as water. It should also be appreciated that the wheel rotor 100 of the present invention has several advantages in performance, maintenance and safety.
The design and orientation of the wheel rotor of the present invention increases torque unlike standard foil designs (which work by producing lift). Thus, the wheel rotor of the present invention results in a yield of much more power at lower wind speeds than current systems. In accordance with the present invention, the wheel rotor of the present invention forces the air/fluid to engage with the blades/foils which may be oriented and distributed equally around (or proximate to) the periphery of the rotor. This is accomplished when the swept area of the rotor captures the incident laminar wind and redirects the airflow axially, forcing the airflow towards the rotor periphery and against the foils. In one embodiment, these cambered foils may be configured at approximately a 90° angle relative to the back plate of the rotor. In other embodiments, the cambered foils may be configured to be angled within a range of angles between 15° and 55° relative to the back plate of the rotor. This redirected airflow generates a centrifugal force and creates a negative pressure system at the leading edge of the foils. As a result a vacuum is created at the periphery of the wheel rotor inducing ‘horizontal lift’ (i.e. ‘lift’ relative to the front surface and/or back surface of the blade) and removing the air/fluid from the wheel rotor at a faster rate, and allowing for efficient operation.
The blades/foils of the wheel rotor of the present invention are unique in that they cut into the air in a horizontal manner making their design extremely aerodynamic and stable while displaying virtually no turbulence. Due to its design, the wheel rotor of the present invention produces torque and does not rely predominantly on lift as do conventional wind turbines. It should be appreciated that the design of the wheel rotor of the present invention is not governed and thus not limited by Betz's law which theorizes that no turbine can capture more than 59.26 percent of the kinetic energy of a wind flow. The practical significance of this is that it limits the maximum power that can be extracted from airflow, independent of the rotor design. Accordingly, the Betz limit basically states that only 59.26% of the swept wind can be converted into kinetic energy and thus, wind turbines that are governed by Betz's law can never achieve efficiency greater than 59.26%. For example, an extremely efficient modern wind turbine only achieves approximately 30%-40% efficiency. The wheel rotor of the present invention is not bound by the same assumptions and inefficiencies as traditional turbine rotors. One reason for this is that each successive cambered blade ‘helps’ the blade behind it by creating a peripheral vacuum. As a result, not only can the air not escape, the airspeed is actually accelerated and forced to the periphery of each blade.
Furthermore, the wheel rotor of the present invention is operational in multiple planes. For example, as discussed further herein the wheel rotor of the present invention is operational at angles between 0° (See
Referring to
Referring to
It should be appreciated that in one embodiment the angle 0 between the leading edge 114 and the blade center portion 122 is approximately 15° (±)5° and the angle a between the trailing edge 116 and the blade center portion 122 is approximately 54° (±)5°. However, it should be appreciated that any angle θ, α may be used as desired as long as the airflow is directed by the front surface 118 of the blade 108 to flow into and through the flow channel 124 and over the back surface 120 of the adjacent blade 108. It is contemplated that in other embodiments, all or portions of the blade 108 (i.e. leading edge 114, trailing edge 116, center portion 122) may be a continuous (or semi-continuous) curved or arc shaped surface. Moreover, it is contemplated that in some embodiments the leading edge 114 and/or trailing edge 116 may be configurable such that the angles θ, α relative to the blade center portion 122 may be automatically or manually changeable. Additionally, it is contemplated that in some embodiments, the orientation of the entire blade 108 may be automatically or manually changeable. Furthermore, it is contemplated that in some embodiments, the blades 108 may be adjustable in both length and width, as well. For example, depending on the wind conditions the length of the leading edge 114, trailing edge 116 and/or center portion 122 may be adjustable to be longer or shorter as desired. As another example, it may be advantageous to have the blade 108 extend from the rotor plate surface 110 by more or less than the approximate ⅛ of the diameter of the rotor plate 102. Thus, it is contemplated that in some embodiments, the width of the blade 108 may be automatically or manually changeable, as well. One such exemplary blade design is shown in U.S. Pat. No. 4,427,343, the contents of which are incorporated herein by reference in its entirety.
Referring to
It should be appreciated that the configuration of the present invention makes the rotor plate 102 function essentially like a “rotor blade” which captures all (or a large portion) of the airflow 126 in the swept area 110 and forces the airflow 126 across the rotor plate surface 110 in an essentially orthogonal direction toward the plate periphery 112 of the rotor plate 102 where the airflow 126 engages the blades 108. This causes the plate 102 to rotate about the rotational axis 106. Thus, this impeller like characteristic allows the wheel rotor 100 of the present invention to avoid the limitations of the Betz limit and in fact, exceed the Betz limit to maximize the energy conversion.
In accordance with the present invention, the configuration of the wheel rotor 100 allows the cambered blades 108 to act similarly to a wing thereby converting the wind energy into primarily torque rather than lift. This torque advantageously creates much more power than conventional designs at any airflow speed because conventional designs primarily produce lift and only secondarily produce torque. Thus, increased power results by using hyperbolic leverage via the spatially “overlapping” blades to optimize power.
It should be appreciated that in addition to the embodiments disclosed above, other embodiments of the present invention are also contemplated. For example, in another embodiment the rotor plate surface 110 may have raised and/or dimpled structures and/or openings to reduce and/or control turbulence of the airflow 126. In still yet another embodiment, the blades 108 may be movable (either manually, automatically or computerized and as a group or individually) to take advantage of the variations in airflow due to directional airflow variations or orientation of the wheel rotor plate 102. In still yet another embodiment, some or all of the blades 108 may be angled relative to the rotor plate surface 110 as opposed to being substantially perpendicular.
It should be appreciated that because the wheel rotor 100 of the present invention is more aerodynamic than conventional turbines blades, the wheel rotor 100 is able to ‘cut’ through the airflow 126 more easily thereby allowing the wheel rotor 100 to achieve higher RPM's with lower noise than the standard turbines having a three-blade configuration. It should be further appreciated that the present invention has additional low wind-speed advantages as well. Because the wheel rotor 100 out-performs conventional wind turbine rotors by a factor of 10 (or more), the wheel rotor 100 is more efficient. Because the wheel rotor plate 102 captures more wind energy, the wheel rotor 100 starts to rotate at lower airflow speeds than conventional wind turbines that use a three-blade configuration, making the wheel rotor 100 less likely to be idle. Thus, the wheel rotor 100 is better able to overcome the initial start up friction of the rotor, which requires the expenditure of a great deal more energy than keeping the turbine rotor in motion.
In accordance with still yet another embodiment of the present invention, the wheel rotor 100 may include a rotor plate that has a shaped surface to help direct the flow of fluid that is incident on the rotor plate to the blades. For example, in one embodiment the rotor plate may be a convexed rotor plate 402 (see
In accordance with still yet another embodiment of the present invention, it should be appreciate that the orientation of the wheel rotor plate 102 may be manually or automatically configurable based on preference and/or environmental conditions. Referring to
The wheel rotor plate 102 (or the entire wheel turbine system) is configurable between a first configuration 160 (See
Referring to
It should be appreciated that the wheel rotor plate 102 and/or the blades 108 may be constructed from any material or combination of materials suitable to the desired end purpose, such as metal (aluminum, steel, copper, etc.), metal alloys, fiberglass, wood, plastic, fiber-reinforced epoxy, unsaturated polyester, carbon fiber reinforced plastic, other composite material(s) and/or any combination thereof. Additionally, it is contemplated that one or more of the blades 108 may be integrated with the wheel rotor plate 102, in whole or in part, and/or one or more of the blades 108 may be connected to the wheel rotor plate 102 using any connecting device and/or method suitable to the desired end purpose, such as via welds, clips, bolts, etc. It is further contemplated that all or a portion of the blades 108 may be rotatable and/or angled as desired, via manually and/or automatically, to take advantage of changes in airflow variations. For example, a sensor may sense airflow changes, determine the preferred, desired and/or optimum orientation of the wheel rotor plate 102 and/or the blades 108 and automatically configure the wheel rotor plate 102 and/or the blades 108 or notify a technician to manually configure the wheel rotor plate 102 and/or the blades 108. It should be further appreciated that in at least one embodiment, one or more of the wheel blades 108 may be connected to an adjacent blade 106 via a horizontal member or strut as desired, such as for stability, structural support or other reason.
In accordance with the present invention, the processing of the method 200 in
Moreover, the method of the present invention may be embodied in the form of a computer or controller implemented processes. The method of the invention may also be embodied in the form of computer program code containing instructions embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, and/or any other computer-readable medium, wherein when the computer program code is loaded into and executed by a computer or controller, the computer or controller becomes an apparatus for practicing the invention. The invention can also be embodied in the form of computer program code, for example, whether stored in a storage medium, loaded into and/or executed by a computer or controller, or transmitted over some transmission medium, such as over electrical wiring or cabling, through fiber optics, or via electromagnetic radiation, wherein when the computer program code is loaded into and executed by a computer or a controller, the computer or controller becomes an apparatus for practicing the invention. When implemented on a general-purpose microprocessor the computer program code segments may configure the microprocessor to create specific logic circuits.
It should be appreciated that while the invention has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes, omissions and/or additions may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, unless specifically stated any use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another.
This application is related to and claims the benefit of the filing dates of U.S. Provisional Patent Application Ser. No: 61/519,288 filed May 20, 2011 and U.S. Provisional Patent Application Ser. No: 61/541,196 filed Sep. 30, 2011, the contents of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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61519288 | May 2011 | US | |
61541196 | Sep 2011 | US |