This invention relates to lightweight wheelchairs. More particularly, this invention relates to cross-braces for use in lightweight frames for wheelchairs.
Manual wheelchairs are comprised of a wheelchair frame that is supported on the ground by two front caster wheels and two rear drive wheels. The drive wheels are large relative to the front caster wheels. In lightweight wheelchairs, the drive wheels are configured to allow the user to propel and steer the wheelchair by rotating the large rear drive wheels by hand. The frame supports a seat for the wheelchair user. The frames are also configured for rigidity in order to provide a stable ride characteristic. Lightweight wheelchairs are also usually configured to be folded and disassembled for ease of transport.
In order to provide a rigid frame structure that can be folded, wheelchair frames for manual wheelchairs are commonly made of bent tubing of aluminum or other metals or alloys. The ability to fold the wheelchair is a competing design objective with creating frames that are rigid and lightweight. To aid in creating a rigid frame, wheelchairs often include opposed side frames connected by cross-braces. It would be advantageous if the arrangement and configuration of the cross-braces could be improved.
This invention relates to a wheelchair having a frame including left and right frame members. Each of the left and right frame members has a first leg configured to support a seat and a second leg configured to support front caster wheels. The first leg extends substantially horizontally and the second leg extends substantially downward from the first leg. A cross-brace is connected to the first legs of the left and right frame members and has end sections and a central section intermediate the end sections. The end sections are connected to the first legs. The central section has a non-circular cross-section.
This invention further relates to a frame assembly of a wheelchair having a base frame comprising spaced-apart side frame members having first legs that define a plane. Each of the first legs is adapted to support an axle plate that is configured to adjustably mount an axle tube to the base frame. A first cross-brace having ends is connected to the first legs and includes a central section that is offset from the plane of the first legs. The cross-brace central section has a non-circular cross section that includes a major dimension. The major dimension is generally parallel to and offset from the plane defined by the first legs.
This invention further relates to a wheelchair having a base frame including left and right frame members. Each frame member has a first leg configured to support a seat. A backrest frame is pivotally connected to the base frame and configured to be fixed in a generally parallel position relative to the base frame. The backrest frame includes left and right second frame members and a cross-brace. The cross brace has end sections and a central section intermediate the end sections. The end sections are connected to the left and right second frame members. The central section has a non-circular cross-section.
Various advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
Referring to
The side frame members 9, 10 each include a longitudinally extending first leg 11, 12 and a downwardly extending second leg 13, 14. Each first leg 11, 12 transitions into one of the second legs 13, 14 by way of respective curved sections 15, 16. The first legs 11, 12 extend generally horizontally, and the second legs 13, 14 depend downwardly and forwardly. It is noted that the angle of the first legs 11, 12 to the horizontal can be adjusted by adjusting the height of the first legs 11, 12 relative to the ground. They are thus only predominantly oriented in a horizontal direction, but not exclusively oriented that way. Additionally, the directional labels such as downwardly, forwardly, horizontally, vertically, left, right and the like are for description purposes relative to the drawings and not limitations to the scope of the invention.
The first legs 11, 12 are arranged for supporting a seat (not shown) of the wheelchair 1. In particularly, a seat sling (not shown) can be slung between the first legs 11, 12 of the side frame members 9, 10, on top of which a seat cushion (not shown) of any suitable shape or configuration can be placed.
The curved sections 15, 16 of the side frame members 9, 10 are curved in multiple planes, such that the second legs 13, 14 are separated from each other by a shorter distance than the first legs 11, 12 of the side frame members 9, 10. Thus, the seat can be relatively wide, whereas the second legs 13, 14 of the side frame members 9, 10 contribute to providing support for the wheelchair occupant's legs.
The second legs 13, 14 are supported by the caster wheel assemblies 4, 5 via caster struts 17, 18 in which the caster wheel assemblies 4, 5 are partially accommodated. The caster struts 17, 18 are attached to the sides of the respective second legs 13, 14 at a position spaced above the lower ends of the second legs 13, 14. The wheelchair 1 has an open frame that is supported by the caster wheels 6, 7 only by way of the caster struts 17, 18 and second legs 13, 14. There is no other connection between the caster wheel assemblies 4, 5 and the first legs 11, 12 of the side frame members 9, 10.
In one embodiment the rear wheels 2, 3 are positioned as close together as possible, and in particular, as close to the side frame members 9, 10 as possible. The seat should be wide enough to accommodate an occupant comfortably, but, overall, the wheelchair 1 should be narrow for better maneuverability and access to buildings, transport means and the like. The narrow silhouette is enhanced if the set camber of the rear wheels 2, 3 is maintained when the wheelchair 1 is occupied. The side frames 9, 10 are configured as generally rigid structures to prevent “sagging”, and in particular, resist rotation or torsion of the side frame members 9, 10, under the weight of the occupant. Otherwise, sagging would cause the wheels 2, 3 to angle inwards at the top towards the first legs 10, 11, and rub against them or against side guards (not shown).
To prevent such sagging, and to provide rigidity for the wheelchair base frame 8a, the first legs 11, 12 are directly connected by a first cross-brace 19, shown as a base frame cross-brace, and indirectly by an axle tube 20. Additionally, a footrest assembly 24a with left and right foot rest frame members 21, 22, in general alignment with and connected to the second legs 13, 14, includes at least one cross-member 23 interconnecting the left and right footrest frame members 21, 22. In the illustrated embodiment of
For adjustment of the height of the base frame 8a relative to the foot plate 24, it is contemplated that the left and right foot rest frame members 21, 22 of the foot rest assembly 24a be accommodated within the second legs 13, 14 in a telescoping manner. Other methods of connecting the foot rest frame members 21, 22 to the second legs 13, 14 may be used. The telescopic movement of the left and right foot rest frame members 21, 22 may be fixed in a desired position by any suitable means. In one embodiment, the foot rest frame members 21, 22 can be fixed within the second legs 13, 14 in one of a number of positions, and secured in place, for example, by biased pins in the foot rest frame members 21, 22, arranged to co-operate with any of a series of holes in the second legs 13, 14 of the side frame members 9, 10.
The first legs 11, 12 of the side frame members 9, 10 are each linked to the axle tube 20 by a respective axle plate 25, 26 to which a respective axle tube clamp 27, 28 is connected in one of a number of pre-determined positions on the axle plate 25, 26. The interconnection between the axle tube clamp 27, 28 and the axle plate 25, 26 allows for movement of the axle tube 20 between the different pre-determined positions at varying distances relative to the first legs 11, 12 of the side frame members 9, 10. The positions are at varying distances relative to the seat. In this manner, the rear seat height can be adjusted, because the axle tube 20 accommodates camber tubes (not shown in detail) for holding axles of the rear wheels 2, 3. At least one of the camber tube and the axle is removable from the axle tube 20, so that the rear wheels 2, 3 can be taken off the wheelchair frame when the wheelchair 1 needs to be transported, as is shown in
The back rest frame 8b is pivotally connected to the base frame 8a by a connection mechanism comprising, in this example, left and right angle plates 31, 32, that enables left and right backrest frame members 29, 30 to be fixed in any of several angles relative to the first legs 11, 12 of the side frame members 9, 10. In particular, as shown in
As shown
In a similar configuration to the first cross-brace 19, the second cross-brace 33 is comprised of a tubular structure having a central section 37 and first and second end sections 38, 39. The central section 37 comprises a generally elongated center portion 37a having a non-circular cross section and transition regions 37b and 37c that extend between the center portion 37a and the end sections 38 and 39. The transition regions are shown in
Referring again to
As shown in
Additionally, by angling the end sections 34, 35, 38, 39 of the cross-brace 19, 33 away from a plane defined by the left and right frame members 11, 12, 29, 30 then the cross-brace is easier to access and hold, due to the added clearance provided from the seat or backrest. Consequently, there is more space for an arm or hand. Lateral stiffness of the frame 8a, 8b is provided by the longitudinal stiffness of the cross-brace. The angular orientation of, for example, the end sections 35, 36 relative to the central section 34 does not detrimentally affect the overall axial stiffness of the cross-brace 19 as a frame stiffening member.
The backrest frame 8b can be folded to a position in which the left and right second frame members 29, 30 lie essentially alongside the first legs 11, 12 of the left and right frame members 9, 10. Since the backrest frame 8b can be fixed in the folded position, the entire frame 8a and 8b can be lifted up by the backrest cross-brace 33. This cross-brace 33 may also be positioned close to the wheelchair center of gravity, at least in the longitudinal direction. Any residual offset of the center of gravity to the cross-brace 33, causing the folded base and backrest frame assembly to turn as it is being carried, is easily counteracted by a user's grasp of the non-circular shape of the cross-brace central section 37. Thus, the wheelchair frame can be carried more comfortably, particularly if the rear wheels are removed.
Referring again to
To produce the cross-braces 19, 33, one method starts with a piece of generally straight tubing. The ends of the tubing that form the end sections 35-36, or 39-38, respectively, are reduced in diameter. Next, the central sections 34, 37 are then formed into the oval shape. The end sections 35-36, or 39-38, respectively, are then bent to the required angles, whereupon the ends of the first cross-brace 19 are bonded, chemically or thermally, e.g. welded, to the first legs 11, 12 of the side frame members 9, 10. The ends of the second cross-brace 33 are bonded to the left and right backrest frame members 29, 30.
Like the other members of the wheelchair frame, the cross-braces 19, 33 can be made of a composite material or a metal or metal alloy. Suitable materials include aluminum-scandium alloys, aluminum alloys from the 7000 series, particularly aluminum 7003, or aluminum from the 6000 series. Aluminum 7000 has a relatively high tensile strength.
The cross-braces 19, 33 contribute to a strong frame that can be handled relatively easily and comfortably. The invention, however, is not limited to the embodiments described above, which may be varied within the scope of the claims. It is, for example, possible to provide more than one cross-brace 19 between the first legs 11, 12 of the side frame members 9, 10 or the backrest frame members 29, 30. It is also possible to configure the wheelchair frame 8a such that the second legs 13, 14 are pivotable relative to the first legs 11, 12. The second legs 13, 14 may be folded to a fixed position, generally parallel to the first legs 11, 12. A cross-brace of the kind described above may be provided between the second legs 13, 14. The end sections of this cross-brace may then be angled away from the plane defined by the second legs 13, 14, in order to accommodate the wheelchair occupant's legs and facilitate a compact folded configuration.
The principle and mode of operation of this invention have been described in its preferred embodiments. However, it should be noted that this invention may be practiced otherwise than as specifically illustrated and described without departing from its scope.
This application claims priority from U.S. Provisional Patent Application Ser. No. 61/008,806, filed Dec. 21, 2007, and entitled LIGHTWEIGHT WHEELCHAIR, and PCT application, entitled WHEELCHAIR FRAME AND WHEELCHAIR WITH CROSS-BRACE. This application is the National Phase of International Application PCT/EP2008/011016 filed Dec. 22, 2008 which designated the U.S. and that International Application was published in English under PCT Article 21(2) on Jul. 2, 2009 as International Publication Number WO 2009/080347. PCT/EP2008/011016 claims priority to U.S. Provisional Application No. 61/008,806, filed Dec. 21, 2007. Thus, the subject nonprovisional application claims priority to U.S. Provisional Application No. 61/008,806, filed Dec. 21, 2007. The disclosures of both applications are incorporated herein by reference.
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