Embodiments of the invention relate to safety and control systems for wheelchair lifts and ramps.
Safety and control systems for vehicle wheelchair lifts are known, and have been employed to ensure the well-being of wheelchair lift users. Safety systems for wheelchair lifts have been proposed that include numerous mechanical, electrical, or electromechanical sensing systems. However, existing sensing systems can be costly and/or difficult to implement. Moreover, current mechanical systems can be hard to adjust and can be time consuming to manufacture.
The inventors have learned that it is advantageous to provide a system for sensing the position of a vehicle wheelchair lift platform that has fewer sensors, that is less dependent on mechanical features, and more reliable. The following summary describes certain features of the embodiments described in greater detail below. The summary is not limiting of embodiments of the invention.
In one embodiment, a method of controlling an operation of a wheelchair lift is disclosed. The method may include generating a signal indicative of a position of a platform of the wheelchair lift (a “position signal”) using a sensor such as a rotary position sensor; storing a set of conditions in a controller, where the conditions are related to the position of the platform of the lift; and comparing the position signal to the conditions stored in the controller. The method may also include generating an output signal based on the comparison of the position signal and the conditions stored in the controller; and controlling an operation of the lift based on the output signal.
In some embodiments, a sensor that is capable of generating a signal indicative of the position of a platform through a range of motion is used.
In another embodiment, a wheelchair lift is disclosed. The wheelchair lift may include a lift having a pivot and a platform as well as a sensor (such as a rotary position sensor) mounted at the pivot. The sensor is configured to generate an output signal; and a controller is configured to receive the output signal of the sensor and determine the position of the platform based on the output of the sensor.
In yet another embodiment, a vehicle having a wheelchair lift is disclosed. The wheelchair lift may include a lift having a pivot and a platform. A sensor is mounted at the pivot and configured to generate an output signal. A ground contact sensor is configured to generate a signal indicative of whether the platform is in contact with a ground surface. The lift may also include an interlock system configured to generate a signal indicative of a condition of the vehicle; and a controller configured to receive the output signal of the rotary position sensor, the signal indicative of whether the platform is in contact with a ground surface, and the signal indicative of a condition of the vehicle. The controller may be configured to determine the position of the platform based on the output of the rotary position sensor and to control motion of the platform.
In some embodiments, a contact sensor is unnecessary. Information from multiple other sensors may be combined or otherwise processed to determine when the platform is in contact with a ground surface.
These and other features and embodiments will become apparent after reviewing the descriptions herein and the drawings described in the succeeding section.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
As should also be apparent to one of ordinary skill in the art, the systems shown in the figures are models of what actual systems might be like. Many of the modules and logical structures described are capable of being implemented in software executed by a microprocessor or a similar device or of being implemented in hardware using a variety of components including, for example, application specific integrated circuits (“ASICs”). Terms like “processor” may include or refer to both hardware and/or software. Thus, the claims should not be limited to the specific examples or terminology or to any specific hardware or software implementation or combination of software or hardware.
The exemplary lift 10 can be moved to or placed in a plurality of operating positions, including a “ground position” (“GP”) (
Referring back to
When the wheelchair lift 10 is in the ground position GP the platform 14 is fully lowered on a ground surface (“GS”). An occupant (not shown) may move onto the platform 14 when it is fully lowered on to a ground surface GS. For example, an occupant in a wheelchair may wheel him or herself on to the platform 14. The ground surface GS could include any loading area surface (e.g., parking lot, sidewalk, driveway, and the like) that the vehicle may be located on. In the exemplary embodiment shown, there are various functions associated with the ground position. When the lift platform 14 makes contact with the ground surface GS, a reference signal indicative of the location of the lift 10 in the ground position GP is created. After the lift platform 14 contacts the ground surface GS, the inboard gate 22 is lowered so that the occupant can make the transition onto the lift 10. After the occupant is on the lift 10, controls can be utilized to begin accent to the floor position FP.
Once the occupant is on the lift platform 14, the wheelchair lift 10 moves to the transfer position TP (
The wheelchair lift 10 can transition from the ground position GP to the floor position FP. When the platform 14 reaches the floor position FP, the inboard gate 18 is lowered to allow the occupant to enter the vehicle. The floor position FP is initially set by the user with a floor position set switch 34. The task of setting up the floor position FP can be accomplished by positioning the platform 14 to the desired floor position FP (which may vary depending on the make and model of the vehicle). In one embodiment, once the platform 14 is at a desired position, power to the lift 10 is turned off and a position set switch 34 is actuated. After the position set switch 34 is actuated (e.g., pressed), the position of the platform 14 in the floor position FP is marked by the RPS 32 and stored in a controller. The platform 14 is moved to this position every time the occupant or user chooses to raise the platform 14 to the floor position FP. When the platform 14 is located at the floor position FP, the occupant can move from the platform 14 into the vehicle, or vice versa. In the embodiment shown, the threshold sensors 31, which are included under the base plate 27, are used to detect the presence of an occupant in the threshold area (i.e., on the base plate 27). If signals from the threshold sensors are received by a controller (which is described below in connection with
When the wheelchair lift 10 is not in use, it can be collapsed and stored in the stowed position SP (
In the embodiment shown, the controller 50 receives input signals from the RPS 32, the floor position set switch 34, a plurality of lift sensors and contact switches 62 (which may include the previously described sensors 36-48), and a vehicle interlock system 66. The RPS 32 can be configured to track the position of the platform 14 throughout its entire range of motion. In the exemplary embodiment shown, the RPS 32 is an analog encoder that is coupled to one of the pivot points 28 of the lift 10, and provides a voltage signal indicative of the platform 14 position. For instance, the stowed position SP may have an output voltage reference signal of 0.488 volts at 90 degrees, while the floor position FP may have an output voltage reference signal of 1.71 volts at 50 degrees. The voltage reference signals and corresponding angles, however, may vary depending on the application and the RPS 32 used. The floor position set switch 34 is used to set the floor position FP the first time that the wheelchair lift 10 is used, as previously described. The ground contact switch 38 is configured to contact the ground surface GS when the wheelchair lift 10 is in the ground position GP, and provide a signal to the controller 50 indicative of the ground position GP, as previously described. The other contact switches 62 can be used to sense the positions of the inboard barrier 18 and the outboard barrier 22 as previously described. In other embodiments the RPS 32 can be a variety of devices that track position (e.g., proximity sensors) and could be mounted in any suitable location conducive to tracking the movement of the platform 14.
The controller 50 includes a look-up table (“LUT”) 70, a platform position resolver 74, an analog-to-digital (“A/D”) converter 78, an input filtering/isolation module 82, an interlock verification module 86, an RPS non-linearity algorithm module 90, a dynamic motion monitor module 94, a state machine module 98 (which includes a hysteresis filter 102), and a hydraulics control module 106.
In the embodiment shown, the floor position FP can be stored in the LUT 70 for use in subsequent lift operations after the position set switch 34 is pressed during the previously described floor position FP setup. The platform position resolver 74 is used to convert the floor position set switch signal into a storable position signal prior to the position being stored in the LUT 70. The signal from the analog rotary encoder 58 is also converted to a storable digital signal using the A/D converting module 78. The signals from the plurality of lift sensors and contact switches 62 are received by the controller 50 using the input filtering/isolation module 82, which separates (or isolates) each sensor signal. The signals are isolated so that each signal can be used separately by the controller 50. The vehicle interlock system 66 also communicates with the controller 50 via the interlock verification module 86. In other embodiments, modules can be configured differently to accept signals other than those shown. Furthermore, different components and modules may be utilized internally within or externally of the controller to manipulate the input signals (e.g., external A/D converter, different signal isolation mechanisms, and different information storing mechanisms or types of memory) to achieve a similar result.
Signals from the input devices can be manipulated by additional operations performed by modules internal to the controller 50, as shown in the exemplary
The exemplary controller shown in
A plurality of operations of the lift 10 can be described by an exemplary set of Boolean expressions shown in
((C_POS>(P_FLOOR+HYST))& !P_ERROR)
where C_POS represents the current position of the lift platform 14, P_FLOOR represents the previously described floor position FP, HYST represents the previously defined hysteresis, and P_ERROR represents an error that indicates the position of the platform 14 is out of a valid range of the RPS 32. The expression for the transition path D can be logically described as follows: ‘The current position of the platform 14 is greater than the combined floor position FP and hysteresis, and there is no error signal present.’ If each of the conditions set forth in the exemplary expression are met, the lift will perform the corresponding transition.
Transitions cause the state machine module 98 to change states, which cause the lift to operate accordingly. An exemplary state diagram is shown in
The plurality of states shown in the exemplary
In the interest of brevity, the remainder of the states will not be described in detail. However, the types of activities and motions associated with each state should be apparent to someone of ordinary skill in the art by examining the state diagram table (
To reduce hazards, the exemplary wheelchair lift 10 can be equipped with an interlock system. In the embodiment shown, the previously described threshold sensors 31 are used in the interlock system. The bridge switch 36, near the inboard gate end of the platform 14, opens and stops movement of the lift 10 if the platform 14 is tilted. Tilting may otherwise occur if the outboard gate end of the platform 14 is resting on an obstacle, like a curb, while the inboard end of the platform 14, with the pivot, is lowered all the way to the ground surface GS. The bridge switch 36 at the inboard gate end of the platform 14 limits movement further than the outboard portion of the platform, reducing the hazard to the occupant. The exemplary inboard barrier 18 and outboard barrier 22 also include sensors that are incorporated in the interlock system. The outboard barrier occupied sensor 40 and inboard barrier occupied sensor 42 detect occupants located on the respective barriers, while the outboard barrier up sensor 44 and inboard barrier up sensor 46 verify that each barrier is in the up position. The outboard barrier 22 also includes the outboard barrier locked sensor 48 to verify that the outboard barrier 22 has locked after it has been raised. Operations of the lift 10 can be limited if one or more of the interlock systems are triggered. For example, the platform 14 will not move if the outboard barrier occupied sensor 40 or inboard barrier occupied sensor 42 are generating signals indicative of the presence of an occupant on the barriers.
Other operations of the lift 10 and the inboard and outboard barriers 18, 22 can also be controlled by the interlock system. When the RPS 32 transmits a signal indicating that the platform 14 is one inch below the floor position FP, the outboard barrier 22 must be in the up and locked position for motion to continue. Likewise, if the RPS 32 transmits a signal indicating that the platform 14 is more than three inches above ground position, the outboard barrier 22 must be in the up and locked position. The vehicle interlock system 66 can also be linked directly to other vehicle systems (e.g., a transmission) to verify that the vehicle is stationary and ready to be loaded. In other embodiments, interlock systems can be configured with different sensors (i.e., other mechanical and electrical sensors) to achieve a similar result. Interlock systems can also be configured to operate other wheelchair lift 10 components.
The use of examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. Various embodiments of this invention are described herein. Variations of those embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
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