This invention relates to the field of manually-propelled wheelchairs and in particular to a lever-operated wheelchair.
Manually-propelled wheelchairs are conventionally comprised of a frame having a seat. Typically, the frame is mounted upon two large rear wheels and two small castered front wheels. Many wheelchairs provide grip rings, which are wheel-like structures somewhat smaller than the rear wheels, that are attached outboard of the rear wheels so that an occupant of the seat can apply torque to a rear wheel by gripping the corresponding grip ring and pushing it forward or pulling it back. Further, the occupant may slow or stop the wheelchair by using his or her hands (preferably gloved) to apply friction to the grip rings. The grip rings are advantageous as the occupant's hands can be kept cleaner than if the occupant gripped the rear wheels directly, but the occupant requires considerable upper body strength and coordination to manipulate the wheels using the grip rings. Further, as the movement required to grip and push or pull the grip ring follows a circular arc as the wheel turns, the occupant is restricted to a fairly short stroke unless he or she can bend forward in a somewhat awkward manner to follow that arc.
A large number of other propulsion schemes for manually-propelled wheelchairs have been proposed, but those known to the inventors are either complicated or inefficient or require more strength and coordination than some wheelchair users are capable of providing. In particular, some wheelchair users may lack sufficient strength and coordination in their hands to grip a grip ring, but still have enough strength in their upper arms to push and pull if their movements can be guided in some manner.
The present invention is directed in one aspect to providing a manually-propelled wheelchair that includes a frame having a forward-facing seat, two independently-castered front wheels mounted to the frame, and two rear driving wheels rotatably mounted upon opposite ends of a rear axle that is suspended beneath the frame. Two lever arm assemblies, each also rotatably mounted upon an opposite end of the axle, are provided. Each is comprised of a discrete lever arm terminating in a handle and extending far enough from the axle to allow an occupant of the seat to grip the handle and a discrete one-way clutch connecting the lever arm to the wheel mounted upon the same end of the axle. When the occupant pushes the handles in a forward direction, the one-way clutches are engaged so that torque is applied to turn the wheels so as to propel the wheelchair in the forward direction, but when the occupant ceases to push the handles or pulls the handles rearward, the one-way clutches are disengaged, allowing the handles to be pulled freely rearward, and allowing the wheels to rotate forward freely.
In another aspect of the present invention, the lever arm assembly may also include an indexed drive ring fixedly attached to the one-way clutch between the one-way clutch and the lever arm, a retractable drive pin coupled to the lever arm for engaging the indexed drive ring, and an actuator controllable by the occupant for extending and retracting the drive pin. When the pin is retracted, the lever arm is disconnected from the one-way clutch and when the pin is extended to engage the indexed drive ring, the lever arm is connected to the one-way clutch.
In another aspect of the present invention, a discrete occupant-operable disk brake may be included for each wheel. The rotor of the disk brake is connected to the wheel so as to rotate with the wheel. The caliper of the disk brake is mounted upon the lever arm, so that when the lever arm is disconnected from the one-way clutch, the occupant may move a wheel forward or rearward by engaging the brake for that wheel and pushing forward or pulling rearward the handle of that lever arm.
In yet another aspect of the present invention, two guide bars may be fixedly attached to the frame, one upon each side of the frame and parallel to the plane of a wheel. The handle of each lever arm is then slidingly coupled to a discrete one of the guide bars so that the handle is constrained to follow a discrete guide bar as it is pushed or pulled by the occupant.
In yet another aspect of the present invention, the axle is suspended by two elastically yieldable carbon fiber leaves, each of which is only attached at one end thereof to the frame near the front of the frame.
In yet another aspect of the present invention, the caliper of the disk brake is mounted on a bracket connected to the axle tube.
In yet another aspect of the present invention, a multi-speed gear transmission is provided between the lever arm and the one-way clutch mechanism.
The driving wheel 22, which is shown in more detail in
The driving wheel 22 is rotatably mounted upon the axle pin 18 in a manner that will be described in detail below. The foregoing description of the wheelchair 10, with the exception of the suspension arm 20, would generally apply to most wheelchairs currently in use. Such wheelchairs are normally also equipped with grip rings (not shown in the drawings) mounted beside each rear wheel and fixedly connected to the corresponding rear wheel. The occupant can manually grip the grip rings and use them to push the rear wheels forward or backward in order to propel and maneuver the wheelchair as well as to apply braking force to the rear wheels. As discussed above, this arrangement requires considerable strength and coordination in the occupant's hands. Such strength and coordination may be lacking in some wheelchair users even though they may have sufficient upper arm strength to manually propel the wheelchair.
The wheelchair 10, in the place of grip rings uses two lever arm assemblies, one for each driving wheel. Optionally, grip rings (not shown in the drawings) may be retained, if desired, in addition to the lever arm assemblies. The lever arm assembly for the driving wheel 22 is indicated generally by reference numeral 32 in the drawings and is comprised of a lever arm 34, the upper end of which is linked to a handle assembly 36, and a one-way clutch, not visible in
The reader will note that the occupant cannot, using the handle assemblies of the wheelchair 10 as described above, rotate a wheel backwards or apply a braking force to a wheel. To provide such capabilities, the wheelchair 10 preferably includes a braking system and a means for bypassing the one-way clutches so that movement of the handle assemblies can drive the wheels in either direction, not just the forward direction. Generally this is accomplished by providing means for disconnecting the lever arms from the one-way clutches and providing brakes mounted on the lever arms so that when the lever arms are disconnected from the one-way clutches and the brakes applied, movement of the lever arms is transmitted to the wheels in a way that is essentially equivalent to the occupant manually gripping the wheels or grip rings and pushing or pulling on the wheels or grip rings directly. In effect, the lever arms and brakes take the place of the occupant's arms and hands, which as will become clear below allows occupants with impaired hand grip strength and control to effectively move about in the wheelchair 10 and also provides more effective use by occupants who have normal arm and hand strength and coordination.
One manner in which the one-way clutches may be made disconnectable by occupant and braking may be applied to the wheels is described in detail below in relation to the right wheel. As discussed above, the description applies equally to the left wheel.
In
Also shown in
Turning to
As shown in
The grip cable 44 is connected to a drive pin 84 mounted in a radially inwardly directed drive pin cavity 86 near the lower end of the lever arm 34. A spring 88 is provided at the outer end of the cavity 86 to bias the drive pin 84, so that when the grip shift 42 is twisted so as to release tension on the grip cable 44, the drive pin 84 is forced in a radially inward direction, and when the grip shift 42 is twisted so as to pull on the grip cable 44, the drive pin 84 is retracted into the drive pin cavity 86 against the urging of the spring 88.
The lever arm bearing mounting surface 62 is offset axially and radially inward from the drive pin cavity 86 so as to allow the lever arm 34 to be rotatably mounted upon the axle stub 54 by means of the lever arm bearings 64 with the drive pin cavity 86 in the same plane as the drive ring cavities 76. This allows the drive pin 84 to mesh with whichever of the drive ring cavities 76 is aligned with it when the grip shift 42 is twisted so as to release tension on the grip cable 44.
The one-way clutch 40 is rotatably mounted upon the axle stub 54 by means of the one-way clutch bearings 68 mounted as aforesaid on the surface 66. The one-way clutch 40 and the lever arm assembly may rotate independently of each other when the drive pin 84 is retracted.
The hub 24 of the wheel 22 is provided with a plurality of axially extending bores 90 that match the pattern of the rotor attachment bolt heads 82 and a central axial bore 92 in which are mounted hub bearings 94 in a recess 94A provided therefor. The hub 24 is mounted to the lever arm assembly 32 by aligning the axial bores 90 with the rotor attachment bolt heads 82 and inserting the axle pin 18 through the central axial bore 92 until the axle pin 18 locks the hub 24 to the lever arm assembly 32. The axial pin 18 is provided with a conventional release mechanism that need not be described in detail.
When assembled in the manner described above, the wheel 22, the brake rotor 46, the rotor mount 78, and the inner race 72 rotate together on the one-way clutch bearings 68 and hub bearings 94.
If the drive pin 84 is engaged, then the lever arm 34, the drive ring 74, and the outer race 70 rotate together on the lever arm bearings 64. Due to the action of the one-way clutch 40, the lever arm 34 may be pulled backward without appreciable resistance when the wheel 22 is rotating forward. However, if the occupant pushes forward hard enough on the handle assembly 36, the one-way clutch 40 engages to apply a torque to the wheel 22, driving the wheel 22 forward. It should be noted that if the wheel 22 is rotating backward, the lever arm 34 will be moved backward due to the action of the one-way clutch 40.
If the drive pin 84 is retracted, then the handle assembly 36 is disconnected from the one-way clutch 40 and may be pushed forward or pulled backward without applying a torque to the wheel 22 and without appreciable resistance. As well, rotation of the wheel 22 in either direction will not move the lever arm 34.
Since the brake caliper 48 is mounted upon the lever arm 34 rather than upon the frame 12, if braking is applied while the wheelchair 10 is stationary, then the occupant may move the wheel 22 backward by simply continuing to apply the brake while pulling the handle assembly 36 backward. However, to move backward by more than one backward stroke of the handle assembly 36, the one-way clutch 40 must also be disconnected. Otherwise, if the occupant attempts to move the handle assembly 36 forward to prepare for another stroke, the wheel 22 will be moved forward. If the one-way clutch 40 is disconnected, then braking must be applied to move the wheel 22 forward. The result of applying braking with the one-way clutch 40 disconnected is effectively the same as if the occupant gripped the wheel 22 or a grip ring directly with his or her hand and allows similar low-speed maneuverability in restricted spaces.
While it is within the scope of this invention to mount the caliper 48 to a frame component, such as the axle tube 56 (
The wheelchair 10 as described above provides no limitation upon how far forward or backward the handle assembly 36 may rotate. This might be acceptable to a strong and coordinated occupant, but could create difficulties for others if the wheelchair 10 were moving rapidly forward and the occupant applied braking too forcefully. In that situation, the handle assembly 36 would be pulled rapidly forward, perhaps causing dire consequences for the occupant. For that reason, it is preferable to provide a guide bar 96 as part of the frame 12. The guide bar 96 runs the length of the frame 12 parallel to the plane of the lever arm 34 and generally above the wheel 22 and sloping downward toward the front of the wheelchair 10. The handle assembly 36 is constrained to follow the guide bar 96 and slides thereon on a linear bearing. Since the motion of the handle is now constrained to be linear and the motion of the lever arm assembly 32 is rotary, a suitable linkage must be provided between the handle assembly 36 and the lever arm assembly 32. As shown in
The length and orientation of the guide bar 96, the slot 98, and the handle assembly 36 are best chosen empirically so that when the bolt 102 is at the top of the slot 98 the handle assembly 36 has traveled to a position near the front or rear end of the guide bar 96 that is comfortable for the occupant. The extreme front and rear positions effectively act as stops to the maximum travel of the handle assembly 36. Providing stops is important in the situation discussed above in which the occupant has applied braking causing the handle assembly 36 to be pulled forward. The occupant can easily apply braking if he or she moves the handle assembly 36 to the extreme forward position and then applies braking. In this situation, the caliper 48 is effectively fixed in position relative to the frame 12, allowing controlled application of braking without the handle assembly 36 being pulled forward as braking is applied. Of course stops could also be attached to the guide bar 96 to directly restrain the movement of the handle assembly 36.
The suspension arm 20 is attached to the frame 12 in the manner shown in
The chair frame has holes therein at the location whereat the mounting block 112 is to be secured. As shown in
In this embodiment, the lever arm 154 (comparable to the lever arm 34 described above) is rotatably supported on the axle tube 56B by a bearing assembly 156 fixedly positioned on the axle tube 56B by conventional spring clips or the like. In addition, a planetary gear arrangement 157 is also mounted on the axle tube 56B. The planetary gear arrangement 157 includes two side-by-side different diameter sun gears 158 and 159 rotatably slidably mounted on the peripheral surface of the axle tube 56B. In this embodiment, the sun gear 159 is larger in diameter than the sun gear 158. Each of the sun gears 158 and 159 have a plurality of ball receiving pockets 161 and 162 provided on the radially inward faces thereof. The axle tube 56B has at least two additional holes 163 and 164 therethrough which are coordinated to align with the pockets 161 and 162, respectively. Balls 166 and 167 are housed in the holes 163 and 164. Inside the axle tube 56B there is provided a spool member 168 supported for reciprocal movement lengthwise of the axle tube 56B. One end (here the right end) of the spool member 168 is connected to a cable 152 and is movable in response to movement of the cable. A spring 169 is provided between an abutment 171 and the spool member to continually urge the spool member 168 to the left. The spool member 168 has a pair of axially spaced raised lands 172 and 173 and a pair of axially spaced grooves 176 and 177. The groove 176 is bordered by the lands 172 and 173 whereas the groove 177 is on a side of the land 173 remote from the groove 176. The axial spacing between the centers of the radially outer surface of the lands is greater than the axial spacing between the centers of the holes 163 and 164. The axial length of the groove 176 is greater than the axial length of the groove 177, the length of the groove 177 being generally equal to a diameter of the ball 167. The axial length of the floor of the groove 176 is less than the axial spacing between the holes 163 and 164. The raised lands 172 and 173 on the spool member 168 are configured to urge a selected ball 166, 167 radially outwardly and into a selected pocket 161, 162 in the selected sun gear 158, 159 to lock the selected sun gear, one at a time, to the axle tube 56B. When the raised land 172 urges the ball 166 into the pocket 161 of the sun gear 159, the ball 167 will be received in the groove 176 to define a first gear position of the spool member 168. When the ball 167 is received in the groove 177, the ball 166 will be received in the groove 176 so that both sun gears 158 and 159 will be unlocked from the axle tube 56B to define a neutral position of the spool member 168. When the ball 167 is urged by the raised land 173 into the pocket 162, the ball 166 will be received in the groove 176 to define a second gear position of the spool member 168.
The peripheral part of each sun gear 158 and 159 is provided with teeth. A plurality of planet gears 180 are supported for rotation on axles 179 fixed to the lever arm 154. The rotatable support of the planet gears is facilitated by bushings or needle bearings 181. In this embodiment, each planet gear 180 has two different diameter side-by-side planet gears 182 and 183 forming a unitary member. The planet gear 182 is larger in diameter than the planet gear 183. The peripheral teeth on the planet gear 182 mesh with the teeth on the sun gear 158 whereas the teeth on the planet gear 183 mesh with the sun gear 159.
The position of two sun gears 158 and 159 on the axle tube 56B is maintained by two axially spaced spring clips 185 and 186. An inner race of a bearing assembly 187 is fixedly positioned on the axle tube 56B next to the sun gear 158.
The lever arm 154 also includes a support surface 190 for an inner race of a bearing assembly 191 maintained thereon between a shoulder and a spring clip. The outer race of the bearing assembly 191 is secured to a ring member 194 having secured thereto the rotor 46 of a disk brake assembly. As has been described above, the rotor 46 is secured to the ring member 194 by plural screws having elongate head extensions 195 thereon. The caliper assembly 48 of the disk brake assembly is fixedly mounted to the lower end of the lever arm 154 and coacts with the rotor 46.
The large diameter driving wheel 200 of the wheelchair includes a hub 201 and wheel spokes 202 extending to a wheel rim on which is provided a tire. The hub 201 has an axially opening pocket 203 opening toward the chair. The pocket opening 203 is encircled by a flange 204 having plural axial openings into each of which is received an elongate extension 195. The interior of the pocket opening 203 includes a one-way clutch 205, the outer race of which is fixedly secured to the hub 201. The inner race of the one-way clutch is fixedly secured to a ring gear component 206 of the afore-described planetary gear arrangement 157. The ring gear 206 includes a surface configured to mount onto the outer race of the bearing assembly 187. The radially inwardly facing teeth of the ring gear 206 mesh with the teeth on each of larger diameter planet gears 182.
The hub 201 also includes a further support fixedly supporting thereon an outer race of a further bearing assembly 207. The inner race rotatably supports a conventional elongate quick release pin 208 having at one end a radially movable ball arrangement 209 and at the other end a push button 210. The left end of the quick release pin 208, adjacent the push button 210, has an enlarged radial flange 211 configured to abut the inner race of the bearing assembly 207.
The axle tube 56B has a pair of axially spaced internal annular grooves 215 and 216 oriented outboard of the hole 163. The groove 216 is configured to receive therein the ball arrangement 209 only when the inner race of the bearing assembly 207 abuts an end face of the axle tube 56B to hold the wheel hub 201 on the axle tube 56B with the holes on the hub receiving therein the elongate head extension 195. The groove 215 serves as a safety feature to receive the ball arrangement 209 therein in case of an inadvertent release of the ball arrangement 209 from an operative connection in the groove 216.
The planetary gear arrangement or system 157 operates as follows. As shown in
Should the gear shift cable break, the spring 169 will shift the spool member 168 to the neutral position. In the neutral position, the brake calipers 48 can be controlled by the chair occupant as described above.
The second wheelchair 114 is propelled forward by the same pushing movements, but as the brake caliper 48 is fixed to the axle tube 56B, which is connected to the frame 12, the second wheelchair 114 cannot be moved backward by shifting to neutral so as to disconnect the one-way clutch, engaging the brake and pulling back on the handle 42. Instead, the occupant must shift to neutral, manually grip the wheel 22 or a grip ring, and pull back directly on the wheel 22 or grip ring.
Although particular preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the re-arrangement of parts, lie within the scope of the present invention.
Number | Date | Country | Kind |
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2,371,409 | Feb 2002 | CA | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CA03/00189 | 2/11/2003 | WO |