This invention relates to article carriers and particularly to article carriers for 5 gallon buckets and consumer propane gas cylinders or tanks.
Literally hundreds of products used in our daily lives are sold in standardized containers such as 5 gallon buckets. Standard 5 gallon buckets have standardized size dimensions of about 10.5″ base diameter, and a height of about 14.5″. Propane gas cylinders are also standardized in sizes (designated as pounds) such as sold as #20 (5 gal.), #30 (7 gal.) and #40 (10 gal.), all of which have about 12.25″ diameters and one inch high bases of about land ¾″ diameter (larger capacities differ in greater cylinder height). The current industry standard requires the consumer to lift and carry 5 gallon buckets using only the handle provided by the bucket manufacturer or by the integral metal collars of the propane cylinders.
It is accordingly an object of the present invention to provide lightweight, wheeled carriers with minimal stored volume but with very high transport weight capacity for standardized size containers.
It is a further object of the present invention to facilitate lifting of the containers on the wheeled carriers and to provide an integrated moving skid.
In accordance with the present invention, wheeled carriers designated herein as “Bucket Buggy” for transport of 5 gallon buckets consumers are able to easily transport, and permit lifting and use of products that are sold in 5 gallon-size buckets without strenuous effort normally required. A second carrier embodiment, within the scope of the present invention is adapted for use with tanks such as standard propane gas cylinders or tanks and is designated herein as “Tank Trolley”.
Generally the present invention comprises a wheeled carrier for containers comprising: a) two wheels; b) an elongated axle member connecting the wheels; c) a handle member configured for enabling a user to move or lift the wheeled carrier, with the axle being engaged with the handle member, and d) a container support member integral with the axle member. The container support member is either a separate element configured to support a container in a position directly on the axle member with the axle member directly supporting substantially the full weight of the container or it is the axle member, itself. With the weight being supported directly on the axle, a small folded storable carrier with approximate dimensions of about 3″ wheel thickness by about 16″ height by about 12″ width (excluding wheels), is capable of safely transporting up to about 160 pounds of load. The wheels can be 5 ½″ and the overall height, 24″. Other dimensions are possible.
The above and other objects, features, and advantages of the present invention will become more evident from the following discussion and drawings in which:
a is a rear view of the bucket carrier of
b is a side view of the folded bucket carrier of
a and 12b depict open and closed conditions respectively of the handle pin retaining lock;
a through 17c show fender-style brakes for a wheeled carrier 1700 in accordance with a further embodiment.
a and 18b show further details of the fender brakes.
a and 19b show a belt-style strap system for a container.
a-25b illustrate various restraining clips for securely holding a container or a gas canister to the bucket carriers of the present invention.
a through 26c illustrate various rear stabilzers for the carriers of the present invention.
With the Bucket Buggy container carrier 10, the consumer simply slips the bucket 20 into position, and now the heavy bucket can be wheeled rather than carried, as shown in the embodiment shown in
When transferring the bucket into a car, or whenever lifting is required, the telescoping handle 1 positively locks into position over the center of gravity (line CG) as shown in
The platform 6b and hoop 8 of the Bucket Buggy in
The purpose of the platform 6b in the present carrier structure is only to hold the bottom of the bucket in position, preventing lateral motion during transport, and to provide a foot 6c that holds the bucket level when sitting flat. The platform 6b may accordingly be shortened or eliminated entirely with the use of a retaining element such as a strap (for example with a releasable locking member or a hook and eye fabric fastener).
The Bucket Buggy carrier 10 folds into a flat, compact form for easy storage as shown in
The consumer can readily keep carrier 10 on hand in his or her car (with minimal weight and storage space) so that it is conveniently available whenever needed. Retailers can keep a rack of them on display at the points of purchase for all of their products sold in 5 gallon buckets.
To initiate use of the Bucket Buggy carrier 10, the platform 6b and hoop 8 are simply folded down and the telescoping handle 1 lifted. Bucket 20 is then placed into position as shown in
In use, the handle 1 is tilted and the bucket will roll easily over virtually any surface.
To lift the bucket 20 using the Bucket Buggy carrier 10, just slide the telescoping handle 1 down into the lowest position. The handle 1 will lock into position and is designed to align perfectly with the bucket's center of gravity CG. This keeps the bucket and its contents level during lifting, as shown in
It is possible to use the Bucket Buggy carrier to transport stacked buckets with modification of the curvature of the handle to permit placement of a second bucket and an additional holding element such as a second strap. Alternatively, a second full or partial platform may be provided for the second bucket.
Often, when using a product contained in a 5-gallon bucket, the user is required to move the bucket from place to place while using the product. For example, when painting a wall, resurfacing a driveway, dispersing ice melt salt or sand, applying grout or adhesive over a floor, spreading grass seed or fertilizer—all these jobs require the user to move the bucket from one position to another repeatedly.
With this in mind, the Bucket Buggy carrier is optionally designed to easily become a skid as shown in
In another embodiment of the carrier of the present invention the Tank Trolley embodiment 110, shown in
As with the Bucket Buggy carrier, the platform 106b on the Tank Trolley does not support the weight of the tank
To use the Tank Trolley carrier 110, just place the tank 30 on the platform 106c, and place the handle 101 back into position over the top of the tank as shown in
Because of the configuration of standard propane gas tanks, retaining hoop 8 may be replaced with a retaining clip 103 which positively engages and holds metal collar 31 of standard propane tanks 30. In effecting tank retention onto the carrier 110, the clip 103 (integrated with movable cross bar 102) is made to slide over the lip of the tank collar 31 as shown in
The handle 101 of the Tank Trolley positively locks into a vertical position with a pair of spring-loaded pins 101a and 101b, as shown in the cutaway view of
The Tank Trolley carrier handle pin locks 101a and 101b can be released and engaged with one hand, simply by laterally squeezing or releasing the handle pin locks, as shown in
To transport the tank using the Tank Trolley carrier, just squeeze the locks 101a and 101b and pull up on the handle 101, as shown
The telescoping handle 101 is extended to a most comfortable height. The pin locks will engage into the nearest pin location. Handle 101 is then tilted back and the tank 30 can be easily wheeled away, as shown in
To use the Tank Trolley carrier as a lifter, release the pin locks and depress the telescoping handle into the lowest position, as shown in
The Tank Trolley folds flat for easy storage, which, as shown in
Referring now to
In the present embodiment, trolley brakes 1710, at the left and right wheels 1703, are pivotable around the axis of the wheels and can be rotated whereby their bottom, flat base surface rests on the floor with the wheels 1703 either facing or (alternatively) bearing against the generally curved inside surface 1714. The rear wall 1720 of the fender brake 1710 can be seen more clearly in
Turning to
As described above, the fender-like brakes rotate about the axle of the carrier, and are held in position by changeably locking into different positions, using the flexibility inherent in plastic materials (like polypropolyne) to do so. Although the fender brakes are preferably made of plastic, they could also be made of metal as well, and coupled/biased with springs to allow engagement and disengagement.
In one embodiment, the brakes lock in the standard “fender-like” position, which allows the unit to roll, by means of a molded “fish-mouth” which flexibly engages the frame (or the upright portion of the handle of the unit by means of the inwardly protruding connection 1724 shown in
Since the front of the platform has feet, when both brakes are rotated and flexibly locked into the braking position, there are no wheels on which the unit rests, and it cannot roll. When a user wants to roll the unit, he/she has only to rotate/turn the brakes back into a rolling-ready position.
Although the invention has been described with the fender-like brakes rotating on the same axis with the wheel and integrated into the carrier, the same functionality could be obtained by attaching one or more pieces which rotate from another point of attachment, moving from a neutral position (i.e., wheels on the ground; the rotating pieces not rotated so they can touch the ground), to a position at which the brakes rest on the ground, thereby lifting the wheels off the ground and making the point of contact the underside of the brakes, which will not roll.
In accordance with a further embodiment of the invention, the legs 1708 of the unit may be mounted so that they can be pulled (or slid) out of the platform. Thereby, they can be extended out and away from the platform by molding extended feet onto the platform, or by incorporating extensions that slide out from or rotate out from the platform in order to increase the maximum horizontal dimension of the platform, so that the entire unit is more stable. In other words, the ratio of distance from the center of gravity of the unit and its load to the outer joint of the platform over the center point to the furthest dimension of the platform is decreased, improving stability.
Still further, concentric rings and/or non-concentric nested rings in the platform can be included that accommodate the bucket or tank or vessel of different bottom dimensions.
Referring to
With reference to the trolley and carriers previously described, the present invention also provides an additional feature referred to herein as a “travel clip” which is particularly adapted for the Bucket Buggy. The travel clip holds the bucket in place on the Bucket Buggy. It provides a restraint from above the bucket (preferred load) on the device. This travel clip feature is implemented in several embodiments thereof by reference to
In
The embodiment illustrated in
The preferred embodiment of this version of the carrier incorporates a metal platform. In general, it is noted that the materials from which the platforms for both the bucket buggy and the tank trolly are made can be virtually any moldable and/or machinable rigid material, although the preference is to use plastics or metals.
The travel clip is in effect a restraint that is inserted through both sides of the handle laterally and the restraint moves up and down as the handle is raised and lowered. The handle is raised in order to allow the bucket to be placed in a position on the Bucket Buggy, and when the handle is lowered toward the bucket and locked in the lowest position for lifting and transporting, the travel clip is simultaneously positioned above the bucket exerting downward pressure on the lid of the bucket and against the rim of the bucket to thereby hold the bucket in place and prevent the bucket from moving up relative to the platform, or forward away from the handle. When a lid is not on the bucket, the travel clip engages the top rim of the bucket to prevent it moving up or forward.
With reference to
The restraint or clip can be fabricated of formed wire of either cold roll steel or flexible spring steel (“music wire”). In the described embodiment, the wire is formed into a simple torsion or compression spring configuration with a compression range of approximately 2 inches. The two sets of locking positions are provided in the handle member, so that, the lowest locking travel position, the spring provides downward stabilizing pressure on the bucket lid and/or rim for buckets ranging in height from 14 to approximately 15.5 inches. In the higher locking travel position, the spring provides downward stabilizing pressure for buckets ranging in height from approximately 15.5 to 17 inches.
A feature of this embodiment is that the travel clip is automatically engaged whenever the handle is lowered into the lifting and transporting position, and is automatically disengaged when the handle is raised into the rolling position.
In a similar embodiment,
In
In the aforementioned further embodiment, the restraint may be formed by molding a rigid plastic or metal bar with a hole in each end through which the ends of the handle member are inserted, comprising the aforementioned collars 2312a, 2312b around the handle tubes. The tab which may be metal or plastic and extends downward from the center of the rigid plastic metal bar, positioned above the bucket. When the handle is lowered into the travel position, the tab contacts the lid and/or rim of the bucket and exerts compression. The rigid plastic or metal bar can be slid into position by the user and is adjustably held in position by means of a series of small blind holes 2316 (
In yet another embodiment, the restraint 2408 similarly comprises a cross bar 2410, collars 2412a, 2412b and a depending tab with horizontal extension 2414. This embodiment differs from the prior one in that the tab 2414 has a central hole through which the shaft 2416 passes into a distal end of which a pressing tab 2420 is attached. The shaft 2416 is provided with multiple teeth 2417 and a handle 2418.
In this embodiment, the plastic or metal rigid bar 2410 may be fixed in place between the handle tubes, and instead of a tab extending downward, the horizontal tab 2414 has a key-hole insertion slot bolted in the middle thereof. Through this key-hole, the key like shaft or extension member 2417 is inserted downward and makes contact with the lid and/or rim of the bucket. This extension member has multiple locking positions along its length which enables the user to lock it into position by pushing the extension member downward until it makes contact with the top of the bucket and then turning the key 2418 a quarter-turn so that the teeth and the key cannot retract from the slot in the rigid bar.
This key like extension member described above may be configured as a ratcheting clip that extends through the slot in the rigid bar. The ratchet and clip may have a four inch adjustment range to accommodate the range in height of standard five gallon buckets. The clip is released by pinching the ends of the clip together and disengaging the teeth of ratchet from the slot in the rigid bar (no figure provided).
The various feature described relative to the different embodiments can be cross-replaced to evolve different constructions. For example, the cross bar may replace the rigid bar, etc. In other words, the cross bar may be affixed on the handles or designed to itself ride up and down on the handle and various mechanisms may be provided to effect the engagement between the cross bar collars and the handle.
In yet another embodiment, the restraint may comprise at least one, but preferably two restraints that are attached to the handle, or to the frame elements or the cross bar of the Bucket Buggy and are rotated or twisted into position to engage the lid of the bucket of the rim of the bucket.
In the further restraint embodiment of
Preferably, this restraint 2510 rotates freely in the two holes directly opposite each other and on each side of the handle and moves up and down as the handle is raised and lowered. The handle is raised in order to allow a tank (gas canister) to be placed in position on the tank trolley, and when the handle is lowered toward the tank, and the travel clip is positioned above the tank, it is rotated downward so that it encircles at least in part (an arc) of the side of the canister opposite the frame and handle and thereby holds the tank in place and prevents the tank from moving up relative to the platform or forward away from the handle frame members. The wire forming the restraint 2512 may be cold roll steel or flexible spring steel (“music wire”) and as in other embodiments thereof, the loop 2512 may be supported on a cross bar of the carrier, or it may be insertion-molded into the cross bar or in yet another embodiment attached to the frame's vertical members.
An additional embodiment of the bucket buggy described herein, includes the addition of a rear stabilizing mechanism that extends from the back of the metal upright tubes, or rotates from the back of the platform. The stabilizing mechanism extends to the ground to reinforce the rear and lateral stability of the bucket buggy carrier when stacked with two buckets, particularly when stacked with two buckets. The preferred embodiment of this variation of the invention utilizes a spring steel truss system that can be engaged by the user but extends from the rear of the metal frame tubes and locks in place. The spring steel truss can be released when the carrier is wheeled, or used as a skid.
Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.
The present application is a continuation-in-part of application Ser. No. 12/322,972 filed Feb. 9, 2009 entitled WHEELED CONTAINER CARRIER, which claims the benefit and priority of U.S. Provisional patent application Ser. No. 61/026,867, filed Feb. 7, 2008 entitled BUCKET AND TANK CARRIER, the entire disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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61026867 | Feb 2008 | US |
Number | Date | Country | |
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Parent | 12322972 | Feb 2009 | US |
Child | 14445176 | US |