The present disclosure generally relates to a nozzle for a vacuum cleaner, and specifically, to a wide-area vacuum nozzle.
A vacuum nozzle for a vacuum cleaner can have a specific range of air flow distribution and a body that is shaped for a specific cleaning function. An operator of the vacuum cleaner may have multiple nozzles for a single vacuum cleaner where each nozzle may be attached to a vacuum hose or adapter to perform a specific cleaning function, and then removed and replaced with a different nozzle for a different cleaning function. Because each nozzle is designed to address a particular function or cleaning need, the body of a nozzle is generally shaped according to the cleaning job or for the specific target cleaning surface. For example, a nozzle may be a flattened tube with a highly concentrated narrow intake orifice that is useful to pick up heavy objects and to reach small areas in narrow spaces. In another example, a typical vacuum cleaner nozzle has a wide, rectangular body to cover large target areas. The typical vacuum cleaner is operated by moving the nozzle head backward and forward repeatedly over the same cleaning surface until the target cleaning surface is clear.
Inconvenient, yet common cleaning jobs re cleaning corners, crevices, and large target areas located underneath furniture and adjacent walls. The typical rectangular vacuum cleaner nozzle may not provide enough suction at the sides of the nozzle body to clean near walls or near vertical surfaces without changing the orientation of the nozzle relative to the target cleaning area. This is because the hose or wand is connected at the center of the nozzle, so air is drawn in through the middle of the nozzle more easily than air is drawn near the outer edges of the nozzle. To address this, divider walls may be placed in the interior of the nozzle to direct more suction towards the outer edges. Divider walls, however, may reduce overall suction and may increase likelihood that debris becomes lodged in the nozzle. Therefore, in some cases, the air distribution of the nozzle cannot adequately reach certain areas without contacting furniture or walls.
Additionally, the nozzle body of the typical vacuum cleaner is generally too tall to fit under furniture. Instead, an operator may have to lift and rearrange large and heavy furniture to reach the target surface areas. If the furniture cannot be moved, an operator may replace the typical vacuum nozzle with a narrow nozzle to reach underneath the furniture. While a narrow nozzle may fit within tight spaces and the concentrated suction force of the intake orifice may pick up heavy objects, the small intake orifice of the wand may not distribute air flow beyond its intake orifice to allow an operator to clean a wide target area efficiently. These particularly difficult cleaning jobs (e.g., cleaning near walls and under furniture) may add significant time to cleaning and often require an operator to either work with a tool having a small air distribution range, or lift and remove heavy and bulky pieces of furniture before resuming cleaning.
In accordance with a first exemplary aspect of the present disclosure, a wide-area vacuum nozzle may include a body having a first surface, a second surface, a leading edge, and a trailing edge, where the leading edge and trailing edge may at least partially define an outer periphery of the body. The body may include a first juncture and a second juncture disposed between the leading edge and the trailing edge. An aperture may be formed through the first surface and second surface of the body and may be disposed between the leading edge and the trailing edge. A fitting may be connected to the aperture and may be adapted for connection to a vacuum source. The leading edge may define an arc extending between the first juncture and the second juncture.
In accordance with a second exemplary aspect of the present disclosure, a wide-area vacuum nozzle may include a body having a first surface, a second surface, a leading edge, and a trailing edge. The leading edge and trailing edge may at least partially define an outer periphery of the body, in which the outer periphery may include a first juncture and a second juncture disposed between the leading edge and the trailing edge. An aperture may be formed through the first surface and second surface of the body and may be disposed between the leading edge and the trailing edge. A back wall of may be operatively coupled to the trailing edge and may be perpendicularly oriented relative to the body. The back wall may extend beyond the second surface of the body to contact a cleaning surface.
In accordance with a third exemplary aspect of the present disclosure, a wide-area vacuum nozzle and bracket assembly for coupling to a vacuum cleaner tank may include a nozzle having a flat body with a first surface, a second surface, a leading edge, and a trailing edge. The leading edge and the trailing edge may at least partially define an outer periphery of the body. The outer periphery may include a first juncture and a second juncture to disposed between the leading edge and the trailing edge. An aperture may be disposed between the leading edge and the trailing edge and extending through the first surface and second surface of the body. A bracket may have a first end and a second end, where the first end may be hingedly coupled to the nozzle and the second end may be spaced away from the nozzle. The bracket may be oriented at an angle relative to the body of the nozzle.
In accordance with a fourth exemplary aspect of the present disclosure, a wide-area vacuum nozzle may include a generally horizontal plate having a leading edge and a trailing edge, wherein (i) each of the trailing edge and leading edge may have a midpoint, a left side and a right side; (ii) a left intersection disposed between the left sides of the leading edge and trailing edge; and (iii) a right intersection disposed between the right sides of the leading edge and the trailing edge. An aperture through the plate may be proximate to the midpoint of the trailing edge, wherein the aperture may be adapted to connect to a vacuum source. The aperture may be (a) approximately equidistant from the left intersection and the right intersection, and (a) further than or equidistant from the midpoint of the leading edge as it is from the right intersection and left intersection.
In further accordance with any one or more of the foregoing first, second, third, and fourth exemplary aspects, a wide-area vacuum nozzle or a wide-area vacuum nozzle and bracket assembly may include any one or more of the following preferred forms.
In one preferred form, the outer periphery of the body may be a fan shape and the aperture may be positioned adjacent a bend of the trailing edge.
In another preferred form, the body may be transparent.
In another preferred form, the body may be a plate and the first surface and second surface of the plate are parallel.
In another preferred form, the nozzle may include a back wall operatively coupled to the trailing edge of the body and oriented perpendicularly relative to the body.
In another preferred form, the durable material of back wall may be an ultra-high molecular weight polyethylene.
In another preferred form, the back wall may extend in a perpendicular direction beyond the second surface of the body to contact a cleaning surface.
In another preferred form, the back wall may extend beyond the second surface of the body a distance D, where distance D may be in a range of approximately 0.25 inches to approximately 1 inch.
In another preferred form, the back wall may include an outwardly extending flange angled relative to the back wall.
In another preferred form, the wall may include a first segment and a second segment connected to the first segment, wherein each of the first and second segments connects to form an angle near the midpoint of the trailing edge.
In another preferred form, the wall may be a material having a low coefficient of friction.
In another preferred form, a midpoint of the arc of the leading edge may be a first distance from a centerpoint of the aperture, the first juncture may be a second distance from the centerpoint of the aperture, and the second juncture may be a third distance from the centerpoint of the aperture. The second distance may be approximately equal to the third distance.
In another preferred form, the first distance may be greater than or equal to each of the second distance and the third distance.
In another preferred form, a distance between the first juncture and the second juncture may be in a range of approximately 10 inches to approximately 30 inches.
In another preferred form, the wide-area vacuum nozzle may include a fitting sealably coupled to the first surface of the body and surrounding the aperture formed in the first surface.
In another preferred form, the fitting may be centered about a fitting axis extending from the first surface of the body, the fitting axis disposed at an angle relative to the first surface of the body.
In another preferred form, the fitting may be operatively coupled to the body between the first juncture and the second juncture and adjacent to the bend of the trailing edge.
In another preferred form, the angle of the fitting axis relative to the first surface of the body may be in a range of approximately 90 degrees to approximately 180 degrees.
In another preferred form, the wide-area vacuum nozzle may include a bracket assembly operatively coupled to the body of the nozzle. The bracket assembly may include a bracket hingedly coupled to the body, and extending from the first surface of the body at an angle.
In another preferred form, the wide-area vacuum nozzle may include a bracket assembly having a bracket with a first end and a second end, the first end of the bracket hingedly coupled to a first surface of the plate and the second end of the bracket adapted to couple to an outer surface of a vacuum cleaner tank, wherein the bracket assembly may be oriented at an angle relative to the plate.
In another preferred form, the bracket assembly may be disposed at an angle relative to the body, wherein the angle of the bracket assembly may be adjustable.
In another preferred form, the bracket assembly may be removably coupled to the body.
In another preferred form, the peripheral leading edge may be a circular arc.
In another preferred form, the peripheral leading edge may be an elliptical arc.
In another preferred form, the leading edge and the trailing edge of the body may meet at the first juncture and the second juncture.
In another preferred form, the wide-area vacuum nozzle may include a spacer extending away from the second surface of the body. The spacer may be adapted to separate the second surface of the body from a cleaning surface.
In another preferred form, the leading edge may define an arc extending between the first juncture and the second juncture and the trailing edge may define a bend between the first juncture and the second juncture.
In another preferred form, the back wall may be integrally formed with the trailing edge.
In another preferred form, the back wall includes an outwardly extending flange.
In another preferred form, a fitting may be sealably coupled to the first surface of the body and surrounding the aperture formed in the first surface.
In another preferred form, a hose connector may have a first end and a second end where the first end may be fluidly coupled to the fitting. A bracket fitting may be coupled to the second end of the bracket and coupled to the second end of the hose connector. The bracket fitting may define an opening sized to receive the hose connector.
In another preferred form, the bracket fitting may be hingedly coupled to the second end of the bracket.
In another preferred form, the back wall may be at least one of a rubber, acetal, Acrylonitrile-Butadiene-Styrene, and a brush material.
The disclosure may be best understood by reference to the following description taken in conjunction with the accompanying drawings, in which:
Although the following text sets forth a detailed description of one or more examples of the disclosure, it should be understood that the legal scope of the disclosure is defined by the claims at the end of this patent. The following detailed description is to be construed as exemplary only and does not describe every possible example of the disclosure, as describing every possible example would be impractical, if not impossible. Numerous alternative examples could be implemented, using either current technology or technology developed after the filing date of this patent, and such alternative examples would still fall within the scope of the claims defining the disclosure.
A wide-area vacuum nozzle according to the present disclosure is shaped to move alongside walls and fit beneath furniture and to provide substantially uniform airflow characteristics along a wide-area inlet or leading edge.
As shown in
In
As best shown in
In any of these examples and combinations of example nozzles, the body 12 may be manufactured from any suitable material, but is preferably formed from an extrudable material including, but not limited to, extrudable polymers and metals. Exemplary extrudable plastics include, but are not limited to, polyvinylchlorides, polyethylenes, polypropylenes, acetals, acrylics, nylons (polyamides), polystyrene, acrylonitrile butadiene styrenes, and polycarbonates. The body 12 is preferably made of a transparent and durable plastic, such as polyethylene, that may be formed by injection molding, thermoforming, or compression molding. The body 12 may instead be formed of any other suitable and durable material including metal, fiberglass, or other similar materials, or any combination of these materials. The nozzle body 12 is also preferably transparent so that an operator may see debris underneath the body 12 and direct the nozzle 10 to target certain debris or areas of the cleaning surface. However, in other examples, the nozzle 10 may be translucent or opaque. The body 12 is preferably 0.25 inches thick and a length L4 extending between the first juncture 36 and the second juncture 38 may be in a range from approximately 10 inches to approximately 30 inches, depending on the application of the nozzle 10. For example, for a small work surface, the length L4 may be approximately 10 inches, and for a workshop floor, the length L4 may be approximately 24 inches or more. In the illustrated example, the aperture 14 is an elliptical shape, however in other examples, the aperture 14 may be circular.
As shown in
The nozzle 10 further includes a spacer 44 disposed at the midpoint ML of the leading edge 26 and that spaces the body 12 away from the horizontal cleaning surface S. The spacer 44 is coupled (e.g., fixed, connected, and/or attached) to the second surface 22 of the body 12 and extends away and below the second surface 22 to meet the cleaning surface S. The spacer 44 may be a guiding peg or piece of durable material to facilitate movement of the nozzle 10 over the cleaning surface S. The spacer 44 is adapted to separate the second surface 22 of the body 12 from the cleaning surface S so that the body 12 floats above the cleaning surface S when the nozzle 10 is in use. The spacer 44 raises the leading edge 26 of the nozzle 10 so that when the nozzle 10 slides across the cleaning surface S, the nozzle 10 may smoothly glide over any changes in elevation or floor conditions, such as an incline or an obstruction, without catching the leading surface 26 on the incline or obstruction. The spacer 44 raises the midpoint ML (and the body 12) a distance D1 above the horizontal surface S, and a back wall 46 operatively coupled to the trailing edge 30 of the body 12 extends past the second surface 22 of the body 12 a distance D2. Each of the back wall 46 and the spacer 44 preferably extends beyond (and below) the second surface 22 of the body 12 a distance in a range of approximately 0.25 inches to approximately 1 inch. In this example, D1 and D2 may be equal or approximately equal. In other examples, however, D1 and D2 may be different to provide an incline relative to the horizontal surface S, where D1 is greater than D2, or decline relative to the horizontal surface S, where D2 is greater than D1. The spacer 44 may be made of the same or similar material as the back wall 46 and to promote gliding on a cleaning surface S. In other examples, the spacer 44 may be integrally formed with the body 12 of the nozzle 10.
The back wall 46 of the nozzle 10 is configured to separate the body 12 and the cleaning surface S, trap debris under the body 12, and direct debris toward the intake orifice 14. As shown in
As shown in
Turning back to
The fitting 16 includes a first cylindrical portion 64 and a second cylindrical portion 66. The first portion 64 at least partially defines the inlet 60 of the fitting 16 and is operatively coupled (e.g. directly or indirectly attached, secured, and/or connected) to the first surface 20 of the nozzle body 12. More specifically, the fitting 16 may be sealably coupled to the first surface 20 of the body 12 so that the aperture 14 and the fitting 16 are in fluid communication. In other examples, the first portion 64 of the fitting 16 may be shaped to fit within the aperture 14 of the body 12 and to sealably engage an interior wall of the aperture 14 by a friction-fit. The second portion 66 of the fitting 16 is coupled to the first portion 64 and at least partially defines the outlet end 62 of the fitting 16. As shown in
The nozzle 10 is also configured for use with a push-cart vacuum cleaner or other mobile vacuum cleaning devices where a nozzle is attached to the vacuum cleaner and directed over a floor by movement of the whole vacuum cleaner or its associated cart. As best shown in
The hinge pins 72 and 76 of the bracket assembly 18 may be adjustable so that the nozzle 10 is either flexibly coupled or rigidly coupled relative to the vacuum cleaner. For example, the hinge pin 72 may be tightened so that the bracket 68 is rigidly connected to the body 12 or the hinge pin 72 may be loosened so that the bracket 68 is flexibly connected to the body 12, permitting the nozzle 10 to self-adjust relative to the body 12 during use. Further, the hinge pin 76 may be tightened so that the bracket 68 is rigidly connected to the tank fitting 19 or the hinge pin 76 may be loosened so that the bracket 68 is flexibly connected to the tank fitting 19, permitting the nozzle 10 to self-adjust relative to the tank fitting 19 during use. In other words, the hinge pins 72 and 76 may be tightened to set (e.g., fix, secure) the bracket 68 at a desired angle λ relative to the body 12 and angle β relative to the tank fitting 19, respectively. When fully tightened, each hinge pin 72 and 76 can reduce instances of rotation or pivoting of the bracket 68 relative to the body 12 and the tank fitting 19, respectively. Alternatively, the hinge pins 72 and 76 may be loosened to a certain degree to provide the nozzle 10 with a certain degree of flexibility when the nozzle 10 is in use.
So configured, the orientation of the bracket 68 relative to the nozzle 10, and therefore the angle λ, is adjustable by fastening or tightening the hinge pin 72 in place when the desired angle λ is reached. Similarly, the orientation of the bracket 68 relative to the fitting 19, and therefore the angle β, is adjustable so that the nozzle 10 may work with vacuum cleaners of different shapes and sizes. For example, the hinge pin 76 may be fastened according to the location of the vacuum cleaner tank relative to the cleaning surface S. For a vacuum cleaner with a tank adjacent to the cleaning surface, the angle β may be set to approximately 45 degrees or more so that the fitting 19 lies flush with the tank. When the hinge pins 72 and 76 are fully tightened, the bracket assembly 18 maintains the angled orientation of the bracket 68 relative to both the vacuum cleaner tank and the horizontal cleaning surface S. This may be particularly useful for cleaning a flat surface. As shown in
Turning now to
In
Turning now to
In the fourth exemplary nozzle 310, a nozzle fitting 316 and a spacer 344 are integrally formed with a body 312 of the nozzle 10. Similar to the spacer 44 of the first exemplary nozzle 10, the spacer 344 of the nozzle 310 in
In
Turning first to
In
In
The bracket fitting 619 of the bracket assembly 618 is hingedly coupled to a second end 674 of the bracket 668 so that the bracket 668 is free to move relative to a cleaning surface. By comparison to the fitting 19 of the first exemplary bracket assembly 18, the second exemplary fitting 619 does not lean against an outer surface of a vacuum cleaner, but instead is configured to help align the second end 609 of the hose connector 606 with the intake port of the vacuum cleaner. The second exemplary bracket fitting 619 couples the bracket 668 to a vacuum cleaner and aligns the hose connector 606 with the intake port of a vacuum cleaner 702, as shown in
The hose connector 606, bracket assembly 618, and nozzle 610 may be separable to facilitate disassembly and storage of each of the parts of the unit 600. The hose connector 606 may be locked to the nozzle 610 by a first fastening device 631 at the first end 608, and locked to the fitting 619 by a second fastening device 633 at the second end 609. The first fastening device is 631 is a snap-lock that snaps a nozzle fitting 616 of the nozzle 610 to the first end 608 of the hose connector 606 when the hose connector 606 is inserted into the fitting nozzle 616. The second fastening device 633 is disposed between the fitting 619 and the second end 609 of the hose connector 606 to removably couple the second end 609 of the hose connector 606 to the intake port of the vacuum cleaner. The second fastening device 633 may be a rotatable lock that rotates to remove or secure the second end 609 of the hose connector 606 to the fitting 619. The fitting 619 may be tightened and locked around the second end 609 of the hose connector 606 via the second fastening device 633, which may adjust the size of the aperture 682 to receive different hose sizes. In other examples, the first and second fastening devices 631, 633 may lock to the hose connector 606 and fitting 619, respectively, by other fastening mechanisms.
As shown in
Each of the wide-area vacuum nozzles 10, 110, 210, 310, and 610 of the present disclosure provides a cleaning tool specifically suited to reach difficult cleaning areas and to reduce cleaning time. The nozzles 10, 110210, 310, and 610 may effectively harness the suction force of a vacuum cleaner to clean a wide target surface area, extending air suction capabilities across a wide inlet peripheral edge. In particular, the nozzles 10, 110210, 310, and 610 maximize the debris gathered on flat surfaces and beneath furniture, cabinets, and other areas adjacent walls or other vertical surfaces. The generally flat and thin body 12, 112, 212, 312, and 612 of each nozzle 10, 110, 210, 310, and 610 allows the nozzle 10, 110, 210, 310, and 610 to fit within narrow gaps. The rounded leading edge 26, 126, 226, 326, and 626 of each nozzle 10, 110, 210, 310, and 610 extends the suction force and/or air distribution beyond an area immediately adjacent the aperture and gathers debris pick-up close to walls and other vertical surfaces. The shape of the flat body 12, 112, 212, 312, and 612 of each nozzle 10, 110, 210, 310, and 610 may evenly distribute air suction across the outer periphery 32, 132, 232, 332, and 632 of the body 12, 112, 212, 312, and 612, and may even enhance suction at the first juncture 36, 136, 236, 336, and 636 and/or second juncture 38, 138, 238, 338, and 638 unlike most other nozzle designs where suction at the edges is often weak. The transparent body 12, 112, 212, 312, and 612 of each nozzle 10, 110, 210, 310, and 610 also permits an operator to efficiently clean a target surface area by revealing whether debris is successfully drawn into the aperture of the nozzle 10, 110, 210, 310, and 610. If the debris is too heavy to be picked up near the outer periphery 32, 132, and 232, then the operator may guide the nozzle 10, 110, 210, 310, and 610 so that the aperture is positioned directly above the heavy object.
Additionally, the nozzles 10, 110, 210, 310, and 610 of the present disclosure are adaptable for use with different vacuum cleaners and vacuum cleaner functions. For example, the bracket assemblies 18 and 618 permit an operator to easily maneuver the nozzle 10, 110, 210, 310, and 610 when the nozzle 10, 110, 210, 310, and 610 is operatively coupled to a vacuum tank supported by a wheeled vacuum cart. For a different cleaning job, the fitting 16, 116, 216, 316, and 616 of each nozzle 10, 110, 210, 310, and 610 may operatively couple to an adapter or a hose so that the nozzle 10, 110, 210, 310, and 610 may be manually operated for greater control. The hinge pins 72, 672 and 76, 676 of the bracket assemblies 18 and 618 also provide greater adaptability to the nozzle 10, 110, 210, 310, and 610 by permitting an operator to adjust the nozzle 10, 110, 210, 310, and 610 according to a particular type and size vacuum cleaner. Additionally, the hinge pins 72, 672 and 76, 676 provide the nozzle 10, 110, 210, 310, and 610 with a range of flexibility, permitting the nozzle 10, 110, 210, 310, and 610 to self-adjust to varying floor conditions. As described above, the wide-area vacuum nozzles 10, 110, 210, 310, and 610 are adaptable for use with a vacuum source. In other examples, however, the wide-area vacuum nozzles 10, 110, 210, 310, and 610 may be used as a blowing accessory and may be attached to a blower port of a vacuum to distribute air flow out through the aperture and around the leading edge of the body.
The figures and description provided herein depict and describe preferred embodiments of a wide-area vacuum nozzle for purposes of illustration only. One skilled in the art will readily recognize from the foregoing discussion that alternative embodiments of the components illustrated herein may be employed without departing from the principles described herein. Thus, upon reading this disclosure, those of skill in the art will appreciate still additional alternative structural and functional designs for vacuum nozzles. Thus, while particular embodiments and applications have been illustrated and described, it is to be understood that the disclosed embodiments are not limited to the precise construction and components disclosed herein. Various modifications, changes and variations, which will be apparent to those skilled in the art, may be made in the arrangement, operation and details of the methods and components disclosed herein without departing from the spirit and scope defined in the appended claims.
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