The present invention relates generally to wind energy systems, and, more particularly but without limitation, to systems that convert wind to electricity.
As energy from fossil fuels becomes more costly and the supplies dwindle, efficient and broad-based use of wind energy becomes an important alternative or supplemental source. Large “wind farms” effectively capture and convert wind into electricity. However, wind farms occupy large areas, are unsightly, and cause the deaths of many birds.
The present invention comprises a system and method that utilize a wireless and continuous feed of wind change data from a third party provider to anticipate and respond preemptively to wind direction and speed, thus allowing for most efficient kinetic energy harvest. The present invention provides a highly efficient turbine system with a smaller footprint and less obtrusive profile on the landscape. The inventive system employs a wind tunnel that concentrates and enhances the wind energy directed to the turbine.
This low profile system is able to produce power comparable to class 4 wind sites when located in a class 2 wind site. It is less expensive to build and to operate, substantially reducing the cost of energy per kilowatt hour. The system is quiet and produces no “flickering” effect and thus reduces complaints of nearby residents. Since the system may be ground based and the turbine is housed inside a wind tunnel protected by a debris guard, injury to birds is eliminated. Because the system is either ground based or low profile relative to its supporting surface, the system is easier and safer to maintain and service.
Turning now to the drawings in general and to
In the exemplary system 10, the platform 14 is a solid, concrete pad. However, the nature of the platform may vary depending on its location. While a concrete pad is suitable for a permanent, ground-based system 10 as shown, other types of supporting platforms may be used when the system is placed in other types of locations. For example, the system of the present invention may be located on a roof or other elevated structure where an open framework of some sort may be preferred. Further, in some locations, the system may be placed on a larger concrete surface, such as a runway or parking lot, in which no additional platform is required. Still further, in some applications, the system 10 may be mobile or portable as, for example, on a trailer or other transport.
The control house 16 is a small structure designed to house a computer control system, to be described more fully below, as well as a controller/inverter and battery storage. The computer system in the control house 16 is connected by electrical, fluid (hydraulics), and data conduits 20 (
The turbine assembly 12 may comprises a wind tunnel 24 and a turbine 26 positioned to receive wind passing through the tunnel 24. The wind tunnel 24 has an inlet 30 and an outlet 32. A wind gatherer 36 preferably is provided at the inlet 30. Most preferably, the wind gatherer 36 is a “cow catcher” style structure that extends around the lower half of the inlet 30. However, the size, extent, and shape of the wind gatherer may vary.
Notably, the preferred “cow catcher” extends around the entire bottom half of the inlet and is about four (4) feet wide. Thus, the gatherer adds 180 degrees of extra gathered wind and substantially expands the gathered area. Thus, the actual swept area in the present wind energy system is not simply the span of the turbine blades. Rather, the true swept area is the area of the inlet plus the extended area of the wind gatherer, which in the embodiment described herein increases the swept area to about two hundred percent (200%) of the area spanned by the turbine's blade assembly.
The inlet 30 may be provided with additional wind gathering devices, such as sails or spinnakers. U.S. Pat. No. 7,368,828, issued May 6, 2008 to Scott C. Calhoon for “Wind Energy System,” and of U.S. Pat. No. 7,893,553, issued Feb. 22, 2011, to Scott C. Calhoon for “Wind Energy System,” show and describe such structures for gathering wind into a horizontal air conduit, and the contents of these two patents are incorporated herein by reference.
In most instances, the wind tunnel 24, turbine 26, and gatherer 36 will be supported together on a base 38. The size, shape, and structure of the base 38 may vary. In some cases, the base may be a solid sheet of wood, metal, or fiberglass. In other cases, it may be advantageous to make the base an open structure of metal or wood beams.
The turbine 26 comprises a blade assembly 40 and a generator 42 mounted on a stand 44. As best seen in
The turbine assembly 12 preferably is rotatably mounted so that it can be realigned frequently in response to real-time predicted wind direction changes in a manner described in more detail hereafter. To that end, a rotation assembly 50 may be provided between the base 38 and platform 14. In this preferred embodiment, the rotation assembly comprises a circular monorail and a motorized trolley system that will permit full (360°) rotation. However, it will be appreciated that the rotation assembly 50 may take other forms.
With reference now also to
As indicated previously, the turbine 26 comprises a blade assembly 40 that is connected to a generator 42 supported on a stand 44, as best seen in
The preferred blade assembly now will be described with reference to
The blades 70 are mounted around the periphery of a center plate or hub 72, as shown best in
It should be noted that the blades 70 are mounted to back or rear face of the hub 72. This makes the blade attachment points readily accessible from the rear; there is no need to move the stand 44 or to enter the tunnel 24 in order to service, repair or replace blades.
The hub 72 preferably includes radial grooves or slots 74 sized to receive attachment rods 76 seen in
Similarly, there are various ways to secure the end of the rods 76 to the hub 72. However, the preferred attachment employs an attachment block 80 (
Referring still to
Thus, bolts (not shown) secure the halves 82 and 84 of the blocks together and attach the rod 76 to the hub 72. It will be apparent now that the circular recesses 92 and 94 allow the ends 98 of the rods 76 to be rotated, when the attachment bolts (not shown) are loosened, to thereby rotate the blades 70 relative to the center plate, as desired. Alternately, bolts (not shown) may attach the ends 98 of the rods 76 directly to the hub 72 using the bolt holes 106, also shown in
The hub 72 is mounted on the shaft (not shown) of the generator by an adapter 110 (
Additionally, in the preferred turbine structure, the blade assembly 40 is braced to the stand 44 both in the front and the rear of the hub 72. To that end, the blade assembly 40 comprises a front brace 122 and a rear brace 124, as best seen in
Turning now to
The tunnel 24 may be supported over the base 38 by any suitable frame work or structure, designated herein generally at 126 (
More specifically, the wind tunnel 24 preferably has narrowed throat section 130 between the inlet 30 and the outlet 32. Centered in this narrow throat 130 is a nose cone 140. The nose cone 140 is supported by spokes or another suitable structure (not shown) immediately in front of the center of the blade assembly 40 of the turbine 26. In this way, the nose cone 140 diverts the wind at the center of the tunnel 24 towards the blades 70 rather than towards the dead space at the hub of the blade assembly 40.
Although the dimensions of the tunnel 24 may vary, in one preferred embodiment the dimensions are as follows: overall length of the tunnel 24—about 16.7 feet; length of the forward segment (from the inlet 30 to the throat 130 designated at 142 in FIG. 27)—about 13.3 feet; length of the rear segment (from the throat 130 to the outlet 32 designated at 143 in FIG. 27)—about 3.3 feet; length of the nose cone—about 5.4 inches; diameter of the inlet—about 13 feet; diameter of the outlet—about 9.3 feet; diameter of the throat—about 7.8 feet; and, diameter of the nose cone—about 2 feet.
In the exemplary system shown herein, the ratio of the cross-sectional area of the inlet 30 relative to the narrowest point in the throat 130 is about 3.5 to 1, and the ratio of the cross-sectional area of the narrowest point in the throat to the cross-sectional area of the outlet 32 is about 1 to 2.2. In the forward segment of the tunnel 24, then, the cross-sectional diameter gradually narrows toward the throat 130, which causes increased pressure and decreased velocity in the channeled wind. In the rearward segment of the tunnel 24, the cross-sectional diameter gradually expands toward the outlet 32, which causes decreased pressure and increased velocity in the channeled wind as it approaches the turbine 26. The length of the forward segment of the tunnel preferably is at least about twice as long as the rearward segment, and more preferably is about three times as long, and most preferably is four times as long as the rear segment. The length of the forward segment of the tunnel 24 is selected to provide optimal molding of the wind stream and to reduce turbulence.
This particular configuration—the wider inlet 30 feeding to a narrower throat 130 and exiting a slightly large outlet 32—concentrates and streamlines or molds the wind stream as it passes through the tunnel 24, resulting in a substantial increase in air speed in the rearward segment 142 of the tunnel. In other words, the narrowed throat 130 produces a nozzle-like effect on the wind stream. The fore/aft movement of the turbine 26 can be controlled to take maximum advantage of this increased wind speed. Most preferably, this feature is automatically controlled by computer, as described below. To that end, one or more anemometers (not shown) can be installed at locations along the length of the tunnel 24.
The enhanced air speed generates more energy in this inventive ground-based turbine than would be produced by the same turbine exposed to the same ambient winds on an elevated tower. For example, it is expected that the a wind energy system constructed in accordance with the present invention and installed at ground level at a class 2 wind site will produce power equal to that produced by a comparable tower-based wind turbine at a class 4 wind site.
As indicated previously, the turbine 26 may be mounted for linear fore-aft movement. This adjustable positioning of the turbine 26 within the wind tunnel utilizes the physics of the Bernoulli principle and allows for “back to front” positioning of the turbine in the “sweet spot,” that is, the point of the highest maximum velocity, which varies with ambient wind speed.
Power generated by a wind energy system is generally calculated using the following equation:
P=ρ×A×V
30.59
where P is power, ρ is density, A is swept area, and V is velocity. The 0.59 constant is the Betz coefficient. The density of the air remains fairly constant at from about 1.0 to 1.2. The remaining two variables are both maximized in the system of the present invention.
Without wishing to be bound by theory, it is believed that the wind energy system of the present invention enhances the power output in two ways: (1) increasing the velocity of the wind stream using Bernoulli's principle to configure the tunnel; and, (2) by expanding the swept area with the enlarged inlet and wind gatherer.
The greatest enhancement of wind speed—about eighty percent (80%)—is achieved at ambient wind speeds of less than 6 m/s (meters per second) and when the tunnel 24 is aligned with the predominant wind vector (due center). Substantial increases of about sixty percent (60%) are achieved at ambient wind speeds of 2-6 m/s. To prevent damage to the system 10, the turbine assembly 12 can be rotated to a “furled” or nonfunctional position out of the wind when ambient wind speeds exceed a preselected maximum. Again, the preferred control system will include this protective feature.
Notably, these enhanced wind speeds are achieved even when the tunnel 24 is not perfectly aligned with the predominant wind vector; indeed, these levels of increased speed are achieved within twenty degrees to either side of the exact or “true center” of the wind tunnel 24, that is, the longitudinal axis “X” of the tunnel (
As indicated, the preferred wind energy system 10 includes a control system for repetitively repositioning the turbine assembly in response to predicted wind change data. Wind change forecasts for the specific location of the wind energy system are received repeatedly from a third party transmitting the forecasts and are stored in a data storage device, such as a general purpose computer programmed to automatically receive, store and process the weather data. This wind change forecasting is done by a third party who bases the forecasts on data from mesonet stations and then predicts real-time changes in wind speed and direction for the targeted location. In the case of the wind energy system of the present invention, “targeted location” refers to the location of the wind energy system. One preferred weather service is Weather Decision Technologies, Inc., (“WDT”) headquartered in Norman, Okla. WDT offers a Wind Power Prediction System for wind power forecasting. See http://www.wdtinc.com.
The system and method of the present invention is based on positioning the turbine in advance of wind changes based on predictive data, such as the wind power forecasting data referred to above. To that end, the control system calculates the optimum turbine position, based on the predictive wind direction data, and then rotates the platform to that position prior to the predicted wind change event. This allows the energy captured to be maximized and minimizes the “windsock” effect of a noncontrolled system. “Wind data” as used herein means wind speed and/or wind direction. “Wind changes” refers to changes in the wind speed or direction or both.
Notable, the preferred system is constructed so that it is not responsive directly to wind changes that physically impact the system, as is the case with a ruddered system. Rather, in the preferred embodiment, the platform rotates only in response to the control system's commands based on predictive wind change data.
A basic algorithm for controlling the rotational position of the turbine assembly 12 is depicted in
The wind change forecasts may be updated regularly at selected intervals. As used herein, “continuously” when used to describe the frequency of updating the wind data or repositioning the turbine assembly or the turbine means at regular intervals. For example, the control system may be updated every 10 minutes, hourly, daily, or weekly. It should be noted that for ordinary weather conditions, the updates may be less frequent than in acute weather conditions, such as wind storms or tornadoes. This is because the data relating to normal prevailing winds may be provided from sites that are as much as 200 miles away, suggesting an update frequency of twenty (20) minutes. On the other hand, data relating to the path of a tornado or the likelihood of damaging winds in the target area may be as close as 20 miles away, suggesting that the data updates should be temporarily accelerated to every five (5) minutes, for example.
In step 206, the processor computes the correct rotational position of the turbine assembly 12 so that the tunnel 24 will be aligned with the next predicted wind vector. In step 208, the processor compares the calculated position for the new data with the current position of the turbine assembly 12. In step 210, the processor determines if the new position and the current position are different. If yes, then in step 212, the difference in the direction and angle of the turbine assembly 12 is determined. Next, in step 214, the communication interface sends a signal to the rotational motor to rotate the turbine assembly 12 to the new position. If no, then the process returns to and repeats step 200.
A basic algorithm for controlling the axial position of the turbine 26 is depicted in
In step 302, the control system receives updated wind change data, and specifically, the next predicted wind speed. In step 304 this data is stored in the control system's memory. The wind change forecasts may be updated at selected intervals. For example, the control system may be updated every 10 minutes, hourly, daily, or weekly
In step 306, the processor computes the correct axial position of the turbine 26 so that it will be in the sweet spot, the position in the tunnel where the maximum wind velocity will be generated. In step 308, the processor compares the calculated position for the new data with the current position of the turbine 26 in the tunnel 24. In step 310, the processor determines if the new position and the current position are different. If yes, then in step 312, the difference in the direction (fore or aft) and distance of the turbine 26 is determined. Next, in step 314, the communication interface sends a signal to the linear drive motor to move the turbine 26 fore or aft to the new position. If no, then the process returns to and repeats step 300.
With reference now to
The processor 402 may comprise a universal purpose or application specific computing hardware, such as universal central processing units (CPUs) or application-specific integrated circuits (ASICs) which both may be combined with appropriate software to configure the functions of the method.
Now it will be appreciated that the wind energy system and method of the present invention provides a low-profile, minimal footprint installation that can be easily camouflaged to blend in with the surrounding environment. By way of comparison, a typical tower mounted wind turbine may be 165 feet high, while a ground-based wind energy system as taught herein may be only 50 feet high or less.
Because the turbine blades are contained inside the wind tunnel, the unpleasing “flicker” effect of blades passing across the sun is eliminated. Because the tunnel is at ground level and can be covered with a screen, injury to birds and other wildlife is minimized. Yet another benefit of having the turbine at ground level is the ease of repair and maintenance, which is both safer and less expensive. Because of the wind enhancement properties of the turbine assembly, sites not heretofore considered for wind energy devices can be exploited. This provides the opportunity for more turbines to be placed in lower wind class sites near the grid.
The embodiments shown and described above are exemplary. Many details are often found in the art and, therefore, many such details are neither shown nor described. It is not claimed that all of the details, parts, elements, or steps described and shown were invented herein. Even though numerous characteristics and advantages of the present inventions have been described in the drawings and accompanying text, the description is illustrative only. Changes may be made in the details, especially in matters of shape, size, and arrangement of the parts within the principles of the inventions to the full extent indicated by the broad meaning of the terms of the attached claims. The description and drawings of the specific embodiments herein do not point out what an infringement of this patent would be, but rather provide an example of how to use and make the invention. Likewise, the abstract is neither intended to define the invention, which is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way. Rather, the limits of the invention and the bounds of the patent protection are measured by and defined in the following claims.
This application claims the benefit of the filing date of U.S. provisional application No. 61/361,006 filed Jul. 2, 2010, entitled “Wind Energy System,” and the contents of that provisional application are incorporated herein by reference.
Number | Date | Country | |
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61361006 | Jul 2010 | US |