The present invention relates to microphones and sensors resistant to low frequency noise.
Microphones and acoustic sensors (hereinafter generically referred to as microphones) are frequently used in noisy environments. As microphones become smaller, the transduced low frequency noise content of air flow, wind, moving vehicles, accoustic rumble, or other low frequency sources can be larger than the desired acoustic signal. This may make the microphone difficult to use in outdoor, windy, or other noisy environments.
Some microphones have an external package housing with a flexible sense structure such as a diaphragm, a stationary sense structure (such as a condenser microphone backplate or an electrodynamic microphone magnet), internal electronic components, at least one volume of air, and at least one pressure equalization vent. The pressure equalization vent equalizes changes in static atmospheric pressure on opposite sides of the diaphragm. The vent may also match the ambient pressure outside the microphone with the air pressure in one or more of the air volumes within the microphone.
Typically, a microphone vent is designed to ensure that the microphone responds to frequencies as low as 20 Hz or lower. In these microphones, the vent connects the air outside the housing to the air in the back volume. Alternatively, the vent penetrates the microphone diaphragm to connect the air inside the front volume to the air inside the back volume, or the air inside the front volume to the air inside the gap. As these vents may reduce microphone sensitivity to low audio frequencies, the vents are designed to minimize sensitivity reduction in the audio frequency band. The geometric and fluid characteristics of the vent may be designed to ensure that the highpass filter corner frequency does not substantially alter the frequency response in the frequency band of interest. This design makes the microphone susceptible to wind and other low frequency noise.
Accordingly, the present invention is directed to a wind immune microphone (i.e., immune or resistant to wind noise) or an acoustic device resistant to noise generated by air flow, wind, moving vehicles, acoustic rumble, or other low frequency sources.
In one embodiment, the present invention provides an acoustic device having a reduced audible output of low frequency wind noise and acoustic rumble.
In another embodiment, the present invention provides an acoustic device having a reduced deflection of the diaphragm from wind and low frequency noise.
In yet another embodiment, the present invention provides an acoustic device having a diaphragm with increased resistance to diaphragm collapse from combined electrostatic and pressure load.
In still another embodiment, the present invention provides an acoustic device with a reduced need for electronic filtering of low frequency output of the sensor.
Additional features and advantages of the invention will be set forth in the description that follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages in accordance with the present invention, as embodied and broadly described, an embodiment of the wind immune microphone provides an acoustic device including an enclosed housing defining an inner volume and having a front and a back, an acoustic port penetrating the front of the housing, a first and second sense structure attached to the inside of the housing and defining a gap between the first and second sense structures, a front volume defined by the portion of the inner volume between the first sense structure and the front of the housing, a back volume defined by the portion of the inner volume between the second sense structure and the back of the housing, and at least one vent in the first sense structure operatively connecting the front volume and the gap, wherein the acoustic device has a cutoff frequency above approximately 100 Hz.
In another embodiment, an acoustic device includes an enclosed housing defining an inner volume and having a front and a back, an acoustic port penetrating the front of the housing, a support structure attached to the inside of the housing, a first sense structure attached to the support structure, a second sense structure attached to the inside of the housing, the first and second sense structures defining a gap between the first and second sense structures, a front volume defined by the portion of the inner volume between the first sense structure and the front of the housing, a back volume defined by the portion of the inner volume between the second sense structure and the back of the housing, and at least one vent in the support structure, the at least one vent operatively connecting the front volume and the gap, wherein the acoustic device has a cutoff frequency above approximately 100 Hz.
Yet another embodiment includes an acoustic device having an enclosed housing defining an inner volume and having a front and a back, an acoustic port penetrating the front of the housing, a support structure attached to the inside of the housing, a first and second sense structure attached to the support structure and defining a gap between the first and second sense structures, a front volume defined by the portion of the inner volume between the first sense structure and the front of the housing, a back volume defined by the portion of the inner volume between the second sense structure and the back of the housing, and at least one vent in the support structure, the at least one vent operatively connecting the front and back volumes, wherein the acoustic device has a cutoff frequency above approximately 100 Hz.
Still another aspect of the acoustic device includes an enclosed housing defining an inner volume and having a front and a back, an acoustic port penetrating the front of the housing, a first and second sense structure attached to the inside of the housing and defining a gap between the first and second sense structures, a front volume defined by the portion of the inner volume between the first sense structure and the front of the housing, a back volume defined by the portion of the inner volume between the second sense structure and the back of the housing, and at least one vent in the second sense structure operatively connecting the back volume and the gap, wherein the acoustic device has a cutoff frequency above approximately 100 Hz.
In a further aspect of the invention, a method of forming an acoustic device includes the steps of forming an enclosed housing defining an inner volume and having a front and a back, forming an acoustic port penetrating the front of the housing, attaching a diaphragm having a compliance Cd to the inside of the housing, the diaphragm dividing the inner volume into a front volume and a back volume, the back volume having a compliance Cv, forming at least one vent in the diaphragm, the vent having an acoustic resistance R1, and setting Cd, Cv, and R1 to non-zero values such that the acoustic device has a cutoff frequency fc of approximately 100 Hertz or greater, with fc defined by the equation
In still another aspect of the invention, a method of forming an acoustic device includes the steps of forming an enclosed housing defining an inner volume and having a front and a back, forming an acoustic port penetrating the front of the housing, attaching a support structure to the inside of the housing, attaching a diaphragm having a compliance Cd to the inside of the support structure, the diaphragm dividing the inner volume into a front volume and a back volume, the back volume having a compliance Cv, forming at least one vent connecting the front volume to the back volume, the vent having an acoustic resistance R1, and setting Cd, Cv, and R1 to non-zero values such that the acoustic device has a cutoff frequency fc of approximately 100 Hertz or greater, with fc defined by the equation
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. For example, in each of the foregoing descriptions, the front volume may be reduced or eliminated, such that a vent formerly connecting the front volume to the gap or back volume would instead connect the fluid external to the housing to the gap or back volume, respectively without affecting the wind immunity of the device.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, like reference numbers will be used for like elements.
In the present invention, microphone venting is increased to equalize both static atmospheric pressure and low frequency pressure fluctuations, such as those from wind noise, road noise, and acoustic rumble, on both sides of the diaphragm. The venting may be through an acoustically sensitive diaphragm or through at least one hole adjacent to the diaphragm and contained within at least a portion of the microphone housing. In other embodiments, the hole may be contained entirely within the outermost surfaces of the microphone.
Because wind speeds are typically slower than the acoustic wave speed in air, the wavelength of a given acoustic frequency is typically longer than the length scales associated with that frequency due to pressure fluctuations resulting from air flow. Additionally, in many acoustic sensors, the only direct sensor contact to the external acoustic excitation is via a single fluidic port through the housing. Certain exemplary embodiments take advantage of these factors by locating at least one vent as close to the diaphragm as possible, and in some exemplary embodiments locating at least one vent in the diaphragm itself.
In certain embodiments the diaphragm, vent, and back volume form a mechanical filter to reduce low frequency signals generated by wind, rumble, and other acoustic noise. The diaphragms in these exemplary embodiments mechanically filter low frequencies by reducing the sensor diaphragm sensitivity to low frequencies, resulting in less diaphragm motion. Diaphragm sensitivity is influenced by multiple variables, including acoustic vent resistance (R1) (also referred to as vent leakage), as well as diaphragm and back volume compliance (Cd and Cv). Acoustic vent resistance measures vent resistance to air leakage, or, described in another way, it measures the amount of pressure change for a given air volume velocity passing through the leak. Acoustic vent resistance R1 has MKS units of N-s/m5. Compliance is the inverse of stiffness. Compliance measures the amount of volume deflection (volume change) for a given pressure change, and has MKS units of m5/N.
Acoustic vent resistance and compliance determine a microphone's low frequency response. Acoustic vent resistance and diaphragm compliance values can be changed by varying one or more of the mechanical properties, geometry, or construction of the microphone housing or components. They may be chosen in any combination by the designer to achieve the desired acoustic response. For example, they determine the microphone 3-dB cutoff frequency (fc), also known as the corner frequency. The cutoff frequency is calculated using the equation below.
As shown by this equation, the cutoff frequency changes with acoustic vent resistance (R1) and/or compliance (Cd and/or Cv).
For audio applications where the acoustic sensor may be exposed to noise, road noise and acoustic rumble, it may be desirable to choose component values resulting in a cutoff frequency between approximately 100 and 350 Hz. Choosing a cutoff frequency between approximately 100 and 350 Hz reduces diaphragm response to wind noise, road noise and acoustic rumble at dominant lower frequencies. In one embodiment, the cutoff frequency is one of the following frequencies: 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, 185, 190, 195, 200, 205, 210, 215, 230, 235, 240, 250, 260, 270 280, 290, 300, 310, 320, 330, 340, and 350 Hz. In another embodiment, the cutoff frequency is between 100 and 120, 120 and 140, 140 and 160, 160 and 180, 180 and 220, 220 and 260, 260 and 320, or 320 and 350 Hz. In yet another embodiment, the cutoff frequency is above 350 Hz. In still another embodiment, the cutoff frequency is in the ultrasonic frequency range.
One way to change the values of cutoff frequency, compliance, and/or acoustic vent resistance is to change the diaphragm vent pattern.
It will be apparent to those skilled in the art that various modifications and variations can be made in the wind immune microphone of the present invention without departing form the spirit or scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/071,855, filed on May 21, 2008, which is expressly incorporated by reference herein.
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