Exemplary embodiments pertain to the art of rain gutters and more specifically to a wind resistance rain gutter assembly.
A traditional gutter trough is configured to catch and channel rainwater from a low sloped building roof. The trough is typically installed by mechanically fastening a top of the trough on a roof drip edge nailer. A gutter horizontal flange is then flashed to the roof with a roof waterproofing membrane. In commercial low sloped flat roofs, a gutter attachment flange secures the roof waterproofing membrane to the horizontal perimeter edge nailers to secure the waterproofing membrane and prevent a peal back of the perimeter edge.
A problem with existing gutter troughs is that they are not secured at their bottom against the primary wind forces flowing up the vertical surface of a building wall. When wind hits a building, it resembles a stream of water rising up the vertical wall of the building with a compressive force of the total height of the wall that the wind was channeled into. This wind flowing along the surface of the wall, develops its strongest force against the square gutter bottom, trying to push it up and out from the building drip edge wall. This wind force over the years. fatigues the gutter top flange fastening system, causing a loss of the gutter trough. The roof waterproofing membrane is also secured to the perimeter nailer edge by the gutter system and is susceptible to wind uplift damage.
Additionally, air infiltration occurs at the backside of a gutter through the nailers and into the structural roof deck. These intersecting wall components have voids that external air infiltrates into the building and roof assembly. These voids increase over the years with building movements and expansion and contraction become a tremendous energy loss of internal building heated or air-conditioned air.
A type of building construction that recognizes a vertical wall to horizontal roof deck assembly air infiltration problem, is in freezer buildings and high humidity paper mills, food processing, etc. construction. To address air infiltration and expansion and contraction in a freezer building or a high humidity, food processing/swimming pool internal environment, a two-foot wide (or greater) sprayed in place foam wedge is installed on the underside of the horizontal roof deck to vertical wall angle change, to stop air infiltration and thermal transmissions causing condensation. The roof to wall angle change air infiltration, noticeable on freezer and high humidity food processing buildings, is an energy loss and mold and fungus growth area for all buildings. However, the internal spray foam wedge does not stop under gutter air infiltration
Air infiltration is compounded with conventional gutter/trough systems that channel positive pressure air into underside of the gutter when direct winds act on the windward face of a building. Additionally, when the wind egresses over the leeward side of the building over the gutter edge, a “vacuum vortex” takes place under the gutters that sucks internal building heat controlled and cooled conditioned air out of the building through this roof to wall angle change. The perimeter edge design can be the primary energy loss for any building.
According to an embodiment, a gutter assembly for a structure includes a channel having a hollow interior and a lower attachment member connectable to the structure. The lower attachment member is affixed to a lower surface of the channel and extends continuously over a length of the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member is integrally formed with the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member includes a first member and a second member separated by a clearance and a sealant layer is arranged within the clearance.
In addition to one or more of the features described above, or as an alternative, in further embodiments the channel and the lower attachment member are formed from a bent piece of sheet metal.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member is removably coupled to the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member includes a first portion and a second portion. The first portion is affixed to the lower surface of the channel and the second portion is connectable to the structure.
In addition to one or more of the features described above, or as an alternative, in further embodiments the first portion and the second portion are integrally formed.
In addition to one or more of the features described above, or as an alternative, in further embodiments the channel further comprises a back wall and a front wall and the first portion is affixed to the front wall.
In addition to one or more of the features described above, or as an alternative, in further embodiments the channel includes a back wall, a front wall, and a bottom wall extending between the back wall and the front wall. The first portion is affixed to the bottom wall.
In addition to one or more of the features described above, or as an alternative, in further embodiments including a connector extending from the lower surface of the channel. The first portion has a bent configuration defining a clearance and at least a portion of the connector is arranged within the clearance.
In addition to one or more of the features described above, or as an alternative, in further embodiments including a plurality of fasteners for connecting the lower attachment member to the structure.
In addition to one or more of the features described above, or as an alternative, in further embodiments including a sealant arranged at a surface of the lower attachment member facing towards the structure.
According to an embodiment, a building includes a vertical wall and a gutter assembly mounted to the vertical wall. An interface between the gutter assembly and the vertical wall is sealed such that wind cannot flow between the gutter assembly and the vertical wall.
In addition to one or more of the features described above, or as an alternative, in further embodiments the gutter assembly includes at least one attachment member for mechanically affixing the gutter assembly to the vertical wall.
In addition to one or more of the features described above, or as an alternative, in further embodiments the gutter assembly includes a channel and the at least one attachment member includes a lower attachment member connected to a bottom of the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member is integrally formed with the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member includes a first member and a second member separated by a clearance and a sealant layer is arranged within the clearance.
In addition to one or more of the features described above, or as an alternative, in further embodiments the lower attachment member is removably connected to the channel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the channel includes a back wall and a front wall and the lower attachment member is coupled to the front wall.
In addition to one or more of the features described above, or as an alternative, in further embodiments the channel includes a back wall, a front wall, and a bottom wall extending between and connecting the back wall and the front wall. The lower attachment member is coupled to the bottom wall.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
As will be shown in the figures, in some embodiments the disclosed gutter assembly provides a lower securement strip that can be sealed, such as with mastic and/or gum strips for example, to an adjacent vertical wall to create an air seal, thereby improving the energy performance of the overall building.
Some of the embodiments disclosed herein provide a gutter trough with a triangular or trapezoidal channel, both of which may have portions that define a “V” shaped channel instead of a square or “U” shaped channel of a box type gutter. The “V” shaped channel is configured force air flow up the wall, outwardly forcing the gutter into the wall, causing less wind stress on the gutter. A mastic sealant is installed in the sealing strip space between the front and back securement areas for fastener holes to be drilled through, which will prevent air infiltration in this area under the gutter. In some embodiments, an angle channel design can be an add-on to a conventional box gutter to divert air flow up the wall and to secure the front face of the box gutter to the building vertical wall.
The gutter may be manufactured from wood, sheet metal, extruded metal, or plastic. The gutter has a trough wall or body that defines a first wall portion. The gutter has an upper end that is utilized as a fastening flange for fastening to a vertical drip edge facia or structure (for simplicity, a vertical drip edge) of a roof of a building.
Referring now to the FIGS., various examples of a gutter assembly 20 are illustrated in more detail. As shown the gutter assembly 20 is positionable about an exterior surface of a structure, such as vertically underneath and in alignment with a drip edge of the roof of the building for example. In an embodiment, the drip edge of the roof is represented at 10, and it may (
A gutter assembly 20 includes a trough or channel 22. In the illustrated, non-limiting embodiment, a cross-sectional shape of the channel 22 is substantially uniform over the length of the channel 22. However, embodiments where the cross-section of the channel 22 varies over a length of the channel 22 are also contemplated herein. The channel 22 is formed from a plurality of walls including at least a front wall 24 configured to protrude outwardly from a building and a back wall 26 configured to abut against an exterior surface of a structure. In some embodiments, the channel 22 includes a bottom wall 28 connecting the front wall 24 and the back wall 26. It should be appreciated that although not shown, the channel 22 extends longitudinally such that a first side wall (not shown) and a second, opposite side wall (not shown) are connected to the front wall 24, the back wall 26, and the bottom wall 28 (when present), at opposite ends of the channel 22, respectively, to define the ends of the channel 22.
In an embodiment, the front wall 24, back wall 26, and in some embodiments the bottom wall 28, of the channel 22 are integrally formed. However, embodiments where the front wall 24 and/or the back wall 26 are separate from and connected to the bottom wall 28 are also within the scope of the disclosure. As shown, the front wall 24, the back wall 26, and in some embodiments the bottom wall 28, cooperate to form a hollow interior 30 of the channel 22. In an embodiment, a top or upper end of the channel 22 is open such that water dripping from the drip edge 10 of a roof may fall into the interior 30 of the channel 22.
In some embodiments, at least a portion of the front wall 24 is oriented substantially parallel to the back wall 26. For example, as shown in
In other embodiments, such as shown in
Forming at least a portion of the front wall 24 of the channel 22 with an angled surface facilitates the positioning of the channel 22 against a building wall. As a wind uplift force travels up the building wall, the wind will be more easily directed away from the channel 22 by an angled surface. In addition, as the wind passes the angled surface, the wind will apply a normal force to the front wall 24, pushing the back wall 26 of the channel 22 into the building.
Regardless of the geometric shape of the channel 22, one or more stiffening features 40, may be formed in a portion of the channel 22, such as in the front wall 24 for example, to increase the overall strength and rigidity of the channel 22. In an embodiment, best shown in
With reference now to
A clearance or receiving channel 56 may be formed between the layers 54A, 54B of the lip 50. With reference now to
With continued reference to
The gutter assembly 20 may include at least one attachment member for affixing to a building. With continued reference to
In the illustrated, non-limiting embodiment, the upper attachment member 70 extends from a top or first end of the back wall 26 of the channel 22 and is operable to secure the gutter assembly 20 to a wall of a structure and/or to a drip edge 10 of a building's roof for example. At least a portion of the upper attachment member 70 may be coplanar with the back wall 26 of the channel 22. Further, the upper attachment member 70 may be integral with the channel 22 or may be a separate component removably or permanently affixed thereto. In the illustrated, non-limiting embodiment, best shown in
With reference to
The previously described strap 60 is positionable over the first open end of the channel 22 and extends from the lip 50 to a location generally adjacent to the back wall 26 and/or upper attachment member 70. The strap 60 may be oriented generally parallel to the open end of the channel 22, or alternatively, may be arranged at an angle relative to the channel 22. As shown, the strap 60 includes a flange 64 arranged at second end thereof, opposite end 62 receivable within the lip 50. The flange 64 may be arranged at an angle to the central portion of the strap 60. In an embodiment, when the bracket is mounted to the channel 22, the flange 64 is oriented substantially parallel to the upper attachment member 70. In an embodiment, a strap sealant layer 68 is provided between an adjacent surface of the upper attachment member 70 and the flange 64. The sealant layer 68 may be mastic, gum strips, or another suitable adhesive. Alternatively, or in addition, the at least one fastener 72 may be used to mechanically affix the second end 64 of the strap 60 to the upper attachment member 70 and/or the building wall.
Alternatively, or in addition to the upper attachment member 70, the gutter assembly 20 includes a second or lower attachment member 80 extending from the channel 22 in a second direction D2, such as vertically downward for example. In the illustrated, non-limiting embodiment, the lower attachment member 80 is arranged adjacent to a bottom surface or underside of the channel 22 and is operable to secure the gutter assembly 20 to a wall, such as to the wall adjacent to the drip edge of the building's roof for example. The lower attachment member 80 may be at least partially coplanar with the back wall 26 of the channel 22. Further, the lower attachment member 80 may be integrally formed with the channel 22, or alternatively, may be a separate component coupled thereto. In the illustrated, non-limiting embodiment, best shown in
In some embodiments, such as the embodiments shown in
In other embodiments, the lower attachment member 80 is not integrally formed with the channel 22. Rather, as shown in
A surface of the second portion 102 connectable to the wall of the structure is typically arranged generally parallel to the wall or surface thereof. The first portion 100 may but need not have a surface oriented parallel to an adjacent surface of the channel 22, such as the bottom wall 28 or the front wall 24 for example. In the illustrated, non-limiting embodiment of
Further, as shown in FIGS. the first portion 100 and the second portion 102 may be integrally formed and directly connected to one another. In other embodiments, such as shown in
As shown in
Turning generally to
Downspouts 200 are illustrated in
The above embodiments provide a trough that is secured to a vertical wall of a building. In some embodiments, the trough is secured both above and below its channel, and in other embodiments the trough may be secured via a hanger that surrounds the channel. The various embodiments provide improved securing of a trough to a wall that can withstand significant winds and water pressures that would otherwise tend to pull the trough away from the wall. In some embodiments, a gutter assembly as illustrated and described herein formed a seal that block or substantially blocks air infiltration into the roof assembly and the building via the connection between the gutter assembly 20 and the windward side of the building. Further, in some embodiments air within the building may be expelled out of the building and the roof assembly at the leeward side (such as opposite the windward side) thereof.
Some embodiments include a drip edge that extends from a top of the vertical wall and over a front portion of the trough, to provide a greater ability to secure the trough to the wall.
‘The term “about” is intended to include the degree of error associated with measurement of the particular quantity based upon the equipment available at the time of filing the application.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the claims.
This application claims the benefit of U.S. Application No. 63/503,509, filed May 22, 2023, the contents of which are incorporated by reference herein in their entirety.
Number | Date | Country | |
---|---|---|---|
63503509 | May 2023 | US |