The invention relates to a wind turbine blade ice accretion detector and a method of detecting ice accretion on at least one wind turbine blade. A typical wind turbine to which the detector and method are suitable is for use in large scale electricity generation on a wind farm, for example.
In normal use in cold climates, ice can accumulate on the wind turbine blades under particular climate conditions, which can cause a number of problems. The power producing performance of the wind turbine may be adversely affected as the ice can affect the aerodynamics of the blades and the rotating mass of the rotor. Fragments of ice can be flung from the rotating blades, in use, and this can be extremely hazardous.
Prompt or early detection of ice accretion is clearly highly beneficial so appropriate action can be taken in response to it to remove the ice to prevent these problems. For example, to stop rotation of the rotor of the wind turbine to prevent ice being flung from the blade or to switch on ice removing equipment, such as heaters, to controllably remove ice or prevent it building-up. Thus, with early ice accretion detection, wind turbine running risk is reduced and wind turbine power production improved. It is desirable, though, that false detection of ice accretion is minimised. This is because the measures taken to remove the problems caused by ice effectively reduce the amount of power generated by the wind turbine.
It is known to detect ice accretion by detecting ice falling from a wind turbine blade. One method of doing this is to detect an unbalanced rotor, which results when ice formed on a wind turbine blade falls off. However, by the time ice falls from a wind turbine blade, a significant hazard has already been caused.
Furthermore, such arrangements either use acceleration sensors or strain gauge sensors to detect ice accretion. These sensors are highly location sensitive. Therefore, a large number of these sensors are required to detect ice accretion in different locations across a wind turbine blade, which is expensive (and tedious).
Early detection is difficult because the early detrimental effects of ice accretion on the wind turbine blade are small and can be within the normal variations of the operating characteristics of the wind turbine. The system of international patent application No. WO2004/104412 aims to address this problem. It describes a method of detecting ice accretion on rotor blades of a wind power installation. In the method, detected values of operating parameters such as power produced with wind speed are compared to stored values, which are a function of measured outside temperature. The operation of the wind turbine is modified (for example, the rotation of the rotor is stopped) as a result of this comparison or the stored values of the operating parameters are modified to improve the reliability of ice detection to take into account the characteristics of a particular wind turbine to try to reduce false indications of ice accretion.
The article “Performance losses due to ice accretion for a 5 MW wind turbine”, Matthew C. Homola, Muhammad S. Virk, Per J. Nicklasson and Per A. Sundsbø, 2 Jun. 2011 | DOI: 10.1002/we.477, Wind Energy by John Wiley & Sons, Ltd discloses a study of power performance losses due to ice accretion on a large horizontal axis wind turbine blade that has been carried out using computational fluid dynamics (CFD) and blade element momentum (BEM) calculations for rime ice conditions. The article suggests changing the turbine controller to improve power production with iced blades, but this involves using a complex CFD model to estimate performance losses.
Embodiments of the invention described herein detect ice accretion on at least one wind turbine blade robustly and accurately without requiring additional sensors to those usually provided on a wind turbine blade specifically for detecting ice on the blade. Embodiments of the invention described herein use meteorological data and power curve information to detect ice accretion. Embodiments of the invention described herein use an algorithm and methodology to detect ice accretion with high probability through existing information and standard sensors. This is achieved, by way of example, by using a power performance curve generated periodically, such as every 5 minutes, input from the wind turbine supervisory control and data acquisition system (SCADA) and environmental sensor data, turbine operation parameters along with data from various error databases, for example, error logs, alarms, and stop conditions. In this example, when the performance of the turbine falls in a consecutive number of periods more than a predefined amount and particular indications are given by environmental parameters or conditions information, turbine parameter configurations, and an error database, an ice accretion alarm flag is raised. Such alarms or alarm flags may be used for various purposes such as activating de-icing actions, wind turbine controls or to stop the wind turbine, such as by stopping rotation of the rotor. This arrangement helps to avoid unnecessarily stopping the wind turbine; it provides a high probability of accurate ice accretion detection on one or more of the wind turbine blades through data provided from standard sensors usually installed on a wind turbine.
The invention in its various aspects is defined in the independent claims below to which reference should now be made. Advantageous features are defined in the dependent claims below.
A preferred embodiment of the invention is described in more detail below and takes the form of a wind turbine blade ice accretion detector configured to receive an indication of power generated by a wind turbine and an indication of a plurality of environmental conditions of the wind turbine. It is also configured to receive an indication of an error relating to the operation of the wind turbine. These indications are processed by the detector to provide an indication of ice accretion of a wind turbine blade. In addition to or as an alternative, the wind turbine blade ice accretion detector is configured to receive an indication of power generated by a wind turbine in a plurality of different time periods and an indication of a plurality of environmental conditions of the wind turbine in the plurality of different time periods; and to process these to provide an indication of ice accretion of a wind turbine blade.
In an aspect of the present invention, there is provided a method of detecting ice accretion on at least one wind turbine blade, the method comprising: measuring power generated by a wind turbine; measuring a plurality of environmental conditions of the wind turbine; checking for an error relating to operation of the wind turbine; and indicating ice accretion on at least one wind turbine blade depending on the measured power generated, the measured plurality of environmental conditions, and an error as a result of the checking.
In a further aspect of the present invention, a method of detecting ice accretion on at least one wind turbine blade, the method comprising: measuring in a plurality of different time periods power generated by a wind turbine and a plurality of environmental conditions of the wind turbine; and indicating ice accretion on at least one wind turbine blade depending on the measured power generated and measured plurality of environmental conditions in the plurality of different time periods.
In a yet further aspect of the present invention, there is provided a wind turbine blade ice accretion detector configured to: receive an indication of power generated by a wind turbine; receive an indication of a plurality of environmental conditions of the wind turbine; receive an indication of an error relating to the operation of the wind turbine; and provide an indication of ice accretion of a wind turbine blade depending on the indication of power generated, the indication of the plurality of environmental conditions and the indication of an error.
In a still further aspect of the present inventions, there is provided a wind turbine blade ice accretion detector configured to: receive an indication of power generated by a wind turbine in a plurality of different time periods and an indication of a plurality of environmental conditions of the wind turbine in the plurality of different time periods; and provide an indication of ice accretion of a wind turbine blade depending on the indication of power generated in the plurality of different time periods and the indication of a a plurality of environmental conditions in the plurality of different time periods.
All of these aspects of the invention accurately detect ice accretion on at least one wind turbine blade using sensors typically provided on a wind turbine.
Preferred embodiments of the invention will now be described, by way of example, and with reference to the drawings in which:
A schematic view of a wind turbine blade ice accretion detector 65 is illustrated in
Generally, the method of detecting ice accretion on wind turbine blades 52 includes collecting and processing various specific data related to a wind turbine's 54 operation and environmental conditions. In a blade ice accretion diagnosis, these factors are compared against particular thresholds and an indication of detection of ice accretion is given depending on these data if these thresholds are exceeded.
In more detail, power generated or produced 56 by a wind turbine 54 and the wind speed and direction 58 of the wind to which the wind turbine is exposed are measured. Other environmental conditions or turbine icing conditions 60 to which the wind turbine is exposed are also measured. These are factors that are typically present for ice to be expected, such as ambient temperature, as well as visibility, precipitation level, and dew point. The inventors have appreciated that these latter factors are the most important to make a particularly accurate prediction of ice accretion. The wind turbine parameters setting and error log 62 is also interrogated or checked and turbine operation error checking is also made 63.
The power produced 56, wind speed and direction 58, and turbine icing condition information 60 are entered into a blade icing validator 64. This information is used to adjust or normalise the measured power generated to substantially exclude the influence of wind speed by producing a so-called delta power curve in a delta power production calculation and measurement system 66. Wind direction can also be considered. In which case, a different delta power curve is derived for different wind directions.
The delta power curve is derived in the delta power production calculation and measurement system 66 by calculating the difference between the measured normalised power curve Pmeas with the reference design power Pref. This is carried out using equation (1):
ΔP=Pmeas−Pref=C×d×(Vmeas×(Tmeas/293.15)−1/3)3−Pref (1)
where C is the aerodynamic constant (a constant for a particular wind turbine that depends on wind turbine characteristics and mainly on particular wind turbine design or model, but also aspects of the installation of the particular wind turbine, such as location and blade position),
The result of this calculation is entered into a blade ice accretion diagnosis arrangement 68 together with errors relating to the wind turbine (this is by checking for errors contemporaneously via turbine operation error checking 63 and by interrogating a store for errors from past checks stored in the turbine parameters setting and error log 62) as well as wind turbine operation information 69 including, for example, whether the wind turbine is producing no power (stop condition), producing power but not contributing to the grid or distribution system, or rotation of the rotor is stopped for some other reason.
The blade ice accretion diagnosis arrangement 68 carries out a number of checks or comparisons 70 to various thresholds to ascertain whether ice accretion is detected. These include the following. Comparing the power measurement or delta power curve to a predetermined power threshold and, if this threshold is violated, a delta power curve abnormality 72 is indicated or flagged. Comparing environmental conditions to a predetermined environmental condition threshold and, if this threshold is violated, an indication or flag 74 is raised. The result of the error checking by checking for wind turbine operation errors contemporaneously via turbine operation error checking or turbine parameters configuration checking 76 and by interrogating a store for errors from past checks stored in the turbine parameters setting and error log 78 are compared to a predetermined error threshold and, if this threshold is violated, an indication or flag is raised. Other measurements or checks of other parameters or conditions may also be made 80 and compared to other thresholds and a corresponding flag raised or indication made if this threshold is violated. If all of the comparisons 70 above result in a flag being raised, ice accretion is detected 82 and an appropriate indication is made or flag raised so appropriate action can be taken, for example, switching on heaters in the wind turbine blades. In practice, a flag raised is an electrical signal carrying an indication in the form of a bit (or group of bits) in a particular position in a data stream set to a particular value, for example, a 1. Thus, if all of the comparisons 70 above result in a flag being raised logically ANDing these flags 84 result in an output of 1, which indicates that ice accretion is detected 82.
The expected power (upper line) 102 is the best fit curve from the measured wind speed and power of a typical wind turbine, for example a Vestas V90-2 MW of standard design. Performance of the method described herein is improved if this curve is normalised or fine tuned to take into account particular characteristics of the built or commissioned wind turbine. The threshold line 104 (the continuous line directly below the expected power line 102) represents 80% of the expected power (fine tuned to suit the algorithm). This is where power production is expected not be less than, in normal use, during power generation with delivery to the grid, with the given wind speed at any given time if there is no ice accretion on the blades.
Six operating conditions are illustrated in
The graph 200 of
The flow diagram 400 of
Periodically, the detector starts attempting to detect ice accretion on at least one wind turbine blade 402. A counter 404 checks 406 to ascertain if measurements have been made and received in a required, predetermined number of different time periods. In this example, the required number or count number is five. This number is typically, however, three or greater. If less than the predetermined number of different time periods have been checked (which is the case here as the counter has only just been started, and thus the counter is zero) then relevant data is received for the following time period, in this case, 5 minutes 408. Typically, though, the time period is between 1 and 20 minutes or between 2 and 10 minutes. In this period, an indication of power curve data is received 410. That is to say, an indication of the power generated by the wind turbine in the time period that has been adjusted to exclude the influence of wind speed and wind direction acting on the wind turbine using equation (1) set-out above. The power curve has also been normalised by taking into account the stop conditions of the individual or particular wind turbine and its own running condition after commissioning. The power curve or indication of the power curve is then compared 410 to the expected actual power curve or Granberget power curve 412 as illustrated in
In this example, the environmental or meteorological conditions that are checked in step 420 are slightly conservative to err on the side of caution as regards the possibility of ice formation. For example, the visibility could in practice be higher than indicated, the (ambient temperature—dew point) less than indicated, and the relative humidity higher than indicated.
Turning back to
In summary, the ice accretion detector uses a power curve generated or delta power curve generated at, for example, every 5 minutes from the wind turbine SCADA and environmental sensor data along with various databases, such as error logs, alarms, and stop conditions. As the performance of the turbine falls consecutively more than, for example, five times in the zone or remains in the “underperforming” region where the possibility of ice is indicated (or the possibility of ice is simply indicated) and along with the environmental parameter or conditions information and other data base information, an ice accretion alarm flag is raised.
In summary, an example of another arrangement operates as follows. A measured power curve is normalised to exclude the wind speed influence on power curve variation. A delta power curve is derived by calculating the difference between the measured normalized power curve with a reference design power. Furthermore, wind speed direction is considered. That is, the delta power curve is derived for different wind directions. The delta power curve is monitored according to different wind turbine platforms and wind turbine geography location. Any deviation of the delta power curve from the group mean greater than a predefined threshold value is considered an abnormality. Upon detection of abnormality of delta power curve, the inputs from meteorological sensors are checked for ice conditions, for example, temperature less than 0° C. The system also checks the wind turbine operation condition to exclude the delta power curve abnormality being caused by wind turbine operation error or different wind turbine operation mode, for example, noise mode. As a result, a diagnosis of ice accretion on a wind turbine blade is made.
The detector may be implemented in hardware or as software as a computer program run on a computer. The computer program may be provided on a computer-readable medium such as solid state memory, a hard disk drive, a CD-ROM or a DVD-ROM.
The invention has been described with reference to example implementations, purely for the sake of illustration. The invention is not to be limited by these, as many modifications and variations would occur to the skilled person. The invention is to be understood from the claims that follow.
Number | Date | Country | Kind |
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PA 2011 70748 | Dec 2011 | DK | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DK2012/050478 | 12/19/2012 | WO | 00 |
Number | Date | Country | |
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61579660 | Dec 2011 | US |