The present disclosure relates to wind turbines generally, and more specifically relates to power control systems and methods in vertical axis wind turbines.
Wind turbines are used for electrical energy generation because of their economical power production and potential environmental benefits. Large wind turbines located in off shore or remote wind farms are increasingly being installed worldwide. Wind turbines can produce megawatts of electric power, consume little non-renewable energy resources, and have low pollution ramifications.
Another application for wind turbines is in small wind turbines, typically of 10 kilowatts peak power or less. Such small wind turbines have been deployed on farms for use in, for example, pumping water for irrigation and stock watering, and providing some electricity production. Use of small wind turbines has generally been limited. An additional emerging market opportunity for small wind turbines is in urban and suburban installations. In these installations, customers use small wind turbines to produce some of their own electric power and offset their utility bills through net metering. Urban and suburban wind turbines are typically located where people live, with installations on rooftops, in yards and along roadsides. Small wind turbines can reduce electricity transmission losses and the need for increased transmission lines.
One type of wind turbine, which may be constructed either as large or small sizes, is vertical axis wind turbines. Vertical axis turbines or cross-wind turbines have rotors that rotate about a vertical axis. One advantage of vertical axis wind turbines is that they readily capture and convert wind energy from changing direction and turbulent wind. Darrieus type turbines (also know as egg beater turbines) are the most common vertical axis turbines. Darrieus type turbines are typically more efficient than other types of vertical axis turbines because they utilize lift of the rotor blades to extract energy from the wind.
In addition to using small wind turbines connected to a utility power grid to reduce electricity bills, small wind turbines are also used for directly driving DC loads and for charging batteries in off grid installations. Unique challenges exist in the generation and control of DC power generated by a small wind turbine.
One aspect of the present disclosure relates to a wind turbine having a wind turbine control system. The control system converts AC power generated by the wind turbine to DC power for use in a load. The control system may include a plurality of modules that convert the AC power to DC power. The control system may be configured to convert the DC power back to AC power depending on the load. The control system may include a turbine module that converts the AC power produced by a generator of the wind turbine to DC power. The turbine module may also include a boost converter that boosts the DC current to a higher voltage that improves efficient transfer of the DC power to the load. The control system may further include an output module having a buck converter that bucks the voltage of the DC power to a level needed for use by the load.
In at least one example, the load is a battery and the control system provides DC power from the wind turbine generator to the battery in a regulated state for use in charging the battery. The control system may further include bumping functionality that addresses rapid variations power generation by the wind turbine generator resulting from variations in the wind speed driving a rotor of the wind turbine.
The wind turbine may include a turbine rotor with multiple blades and a permanent magnet alternator in addition to the electronic controller. The turbine rotor drives the permanent magnet alternator in response to wind. The electronic controller controls the speed of the turbine rotor and the power from the permanent magnet alternator to the DC load.
The turbine module of the electronic controller may be located in proximity with the permanent magnet alternator. The output module may be located remote from the permanent magnet alternator and in proximity with, for example, the DC load. The turbine module may include a boost converter that boosts the voltage from the permanent magnet alternator for transmission to the output module. The output module may include a buck converter that bucks the voltage from the turbine module to provide a substantially constant voltage to the DC load. A maximum output voltage supplied to the DC load may be regulated by the output module. An instantaneous power supplied to the DC load may be regulated by the turbine module.
Another aspect of the present disclosure relates to a method of power control in a wind turbine. The wind turbine includes a rotor, an alternator coupled to the rotor, and an electronic controller. The method may include exposing the rotor to wind to rotate the rotor, generating AC power with the alternator upon rotation of the rotor, converting the AC power to DC power with the electronic controller, boosting the DC power to a higher voltage with the electronic controller, delivering the boosted DC power to a load, and bucking the boosted DC power with the electronic controller to a voltage level usable by the load.
The electronic controller may include a turbine module configured to convert the AC power to DC power and boost the DC power. The electronic controller may include a output module that bucks the boosted DC power, the output module being located in proximity to the load. The method may further comprise controlling an amount of AC power generated by the alternator with the electronic controller based on a power demand of the load. The method may also include slowing rotation of the rotor with the electronic controller upon increase of a rotation speed of the rotor above a threshold level. The method may include regulating the boosted DC power to provide a constant DC output to the load. The load may be positioned at a location remote from the alternator, and the electronic controller may be configured to minimize DC power loss in delivering power to the load. The load may be a battery, and the method may further include charging the battery with the bucked DC power.
Additional advantages and novel features will be set forth in the description which follows or may be learned by those skilled in the art through reading these materials or practicing the examples disclosed herein.
The accompanying drawings illustrate various embodiments and are a part of the specification. The illustrated embodiments are merely examples and do not limit the scope of the present disclosure.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
The present application is directed to wind turbines such as vertical axis wind turbines. Power generated by the wind turbine may be regulated and transferred to a load. The wind turbine may be controlled to prevent excess generation in high winds or when driving small loads. A small wind turbine system may be configured to maximize the amount of renewable energy generation that is supplied over time.
The present disclosure relates to wind turbines and related power generation and power control methods that produces regulated direct current (DC) power for loads that are electrically connected to the wind turbine. Preferably, the wind turbine operates with relatively high efficiency and turbine energy generation. The wind turbine may afford safe and reliable operation with a low cost construction and installation.
The wind turbine typically comprises a turbine rotor with multiple blades, a permanent magnet alternator, and an electronic controller. The permanent magnet alternator may be part of a generator unit or system of the wind turbine. The turbine rotor drives the permanent magnet alternator in response to wind contacting the turbine rotor. The electronic controller controls the speed of the turbine rotor and the power from the permanent magnet alternator to the DC load.
The electronic controller may include a turbine module and an output module. The turbine module may be located in proximity with the permanent magnet alternator. The output module may be located remote from the permanent magnet alternator and may be located in proximity with the DC load. The turbine module may include a boost converter that boosts the voltage from the permanent magnet alternator for transmission to the output module. The output module may include a buck converter that bucks the voltage from the turbine module to provide a substantially constant voltage to the DC load. The maximum output voltage supplied to the DC load may be regulated by the output module. The instantaneous power supplied to the DC load may be regulated by the turbine module.
The DC load may be, for example, lights such as grow lights, batteries, or other loads that do not require alternating current (AC) power. The energy from the wind turbine is used to power the load, such as powering lights or charge a battery or battery string. A battery string may be wired in series to provide more steady and reliable power to drive other loads and accept variable power production from the wind turbine.
The wind turbine is typically configured to produce as much energy annual as possible for use by the load. The wind turbine may adjust operation as the speed of the wind varies up and down to maximize power generation. In some embodiments, the electronic controller controls the turbine rotor to approximately track the peak power coefficient for the rotor when the DC load is able to utilize more power than the wind turbine is capable of providing from the available wind.
In some arrangements, the available energy from the wind may be greater than the load can handle. This scenario may occur during a wind storm or when the load cannot accept further power (e.g., batteries are near fully charged). To accommodate this occurrence, the electronic controller may function to control the turbine rotor (e.g., via the wind turbine generator) to operate at a tip speed ratio that is lower than the tip speed ratio corresponding to the maximum power coefficient when the power available from the wind is greater than the power that the DC load can utilize. The electronic controller may be capable of causing the rotor to rotate at a slower speed relative to the wind speed such that the rotor looses aerodynamic efficiency and extracts less energy from the wind. The wind turbine can operate to reduce the power delivered to the load when the load cannot utilize more power. When the load consists of a battery, the wind turbine can be operable limit overcharging of the battery.
In one example, the electronic controller loads the permanent magnet alternator to create a back electromotive force (back EMF) that opposes rotation of the rotor such that the turbine rotor operates at a lower tip speed ratio than the tip speed ratio corresponding to the maximum power coefficient when the power available from the wind is greater than the power that the battery can accept without overcharging the battery.
The turbine module may be connected to the output module by a plurality of transmission wires. Boosting of the voltage from the turbine module reduces the current and the transmission losses. Boosting further allows use of smaller and more cost effective transmission wires for supplying the turbine power to the load. With the output module located at the load, it may provide highly accurate voltage regulation at the point of use, thereby preventing undercharging or overcharging potential.
In yet another embodiment, the transmission wires transmit both the power and control the variation of the voltage to the DC load below the maximum voltage set by the output module. By having the power control in the turbine module, safety may be increased because a loss of the transmission connection is less likely to enable the turbine to operate uncontrollably or have an over speed event. Control of the variation of the voltage to the DC load may be provided by a variation of the voltage on the transmission wires. Alternatively, a frequency signal down the transmission wires may also be used to control the variation of the voltage to the DC load below the maximum set by the output module.
The boost and buck converters of the electronic controller may cooperate to regulate the steady state operation of extraction of energy from the wind and supply of regulated power to the load. During rapidly changing wind speeds, there is a potential for the speed of the turbine rotor to exceed its rotational limit prior to the converters response to adjust the equilibrium. This may also occur if there is a sudden loss in the DC load. In one embodiment, the turbine rotor is protected from over speeding by absorbing power from wind gusts. The turbine module may further include a separate dump circuit that absorbs instantaneous excess power from the permanent magnet alternator to prevent over speeding of the turbine rotor resulting from wind gusts. The dump circuit preferably prevents transmission of the instantaneous excess power to the output module. The dump circuit may be simply activated when the speed of the rotor nears its allowable limit, such that alternator power is dissipated in a brake load in the turbine. Unlike wind turbines that continuously dissipate all wind energy extracted above the ability of the load, the dump circuit is only used to absorb transient spikes from gusts and hence may be made relatively small.
The wind turbine may be utilized with any type of wind turbine, such as the small wind turbines disclosed above that capture wind energy through the use of aerodynamic lift of a turbine rotor. One preferable type of small wind turbine that may be useful in widespread locations is a vertical axis cross-wind rotor. A well-known version of vertical axis turbine is a Darrieus type rotor. Darrieus turbines may increase annual power generation as compared to other types of rotors because they can readily generate power from any direction of wind. Darrieus type rotors may operate at lower tip speed ratios than propeller turbines, which can make them quieter in comparison to other types of rotors.
Turning to the drawings,
A generator 50 and a turbine module 62 for use in a wind turbine such as that shown in
The alternator 50 is comprised of two steel back irons 51 and 52. The back irons 51, 52 may each hold a circumferential array of alternating axial polarity magnets 53, 54. The magnets 53, 54 drive magnetic flux back and forth across an armature airgap 55. An air core armature 56 may be located in the airgap 55 and supported by the alternator stator 57. The two back irons 51, 52 may be enclosed by an outer housing 58 that couples to the turbine shaft 59 through the use of a collar clamp 60. Power wires 61 from the air core armature 56 may connect to the turbine module 62. The turbine module 62 boosts the voltage from the armature 56 to provide higher voltage to the transmission line 63.
With reference to
The power system of a wind turbine for us in the wind turbines shown in
Located remote from the alternator 91 and adjacent the DC load 95, an output module 94 converts the power from the transmission line 93 into regulated power on lines 100 that charges power the load (e.g., a battery 95). The output module 94 comprises a buck converter that reduces the voltage to that which is needed for battery charging. Preferably, the output module 94 has different customer float voltage settings such that different voltage battery strings may be utilized. The output module 94 typically limits the maximum voltage that is supplied to the battery 95. The turbine module 92 may control the power that is supplied to the battery 95 through control of the operating point of the turbine alternator 50 and variation of the output voltage 100 supplied to the battery below the maximum float setting of the output module 94.
A plot 110 of power versus tip speed ratio during a wind-limited operating condition for an example wind turbine such as that shown in
A plot 120 of power versus tip speed ratio during a load-limited operating condition for an example wind turbine in accordance with the present disclosure is shown with reference to
A plot 130 of power versus tip speed ratio during an above-rated-wind-speed operating condition for a wind turbine accordance with the present disclosure is shown in
A schematic drawing of an alternate configuration of turbine-side power system or turbine module of wind turbine in accordance with the present disclosure is shown with reference to
The turbine module 142 may include a rectifier 144 (corresponding to the rectifier 96 in
The turbine module 142 and output module 94 (shown in
A plot of wind speed versus RPM during a load-limited operating condition for a wind turbine accordance with the present disclosure is shown with reference to
A plot of power versus RPM instruction for a wind turbine accordance with the present disclosure is shown with reference to
A plot of example relative variations of transmission voltage, voltage to load, and power to load for a wind turbine accordance with the present disclosure is shown with reference to
One advantage of the example wind turbines disclosed herein is a reduction of the power loss from transmission from the turbine to the battery. A comparison of transmission loss for a wind turbine of prior art with a wind turbine accordance with the present disclosure is shown in
A comparison of annual energy generation for a wind turbine of prior art with a wind turbine accordance with the present disclosure is shown in
The chart 200 shown in
It can thus be seen that the embodiments described above may provide many advantages such as, without limitation:
The preceding description has been presented only to illustrate and describe exemplary embodiments of the present disclosure. It is not intended to be exhaustive or to limit the present disclosure to any precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the present disclosure be defined by the following claims.
The present application claims the benefit of the filing date of U.S. Provisional Application No. 61/137,637, filed Aug. 1, 2008, the disclosure of which is incorporated, in its entirety, by reference.
Number | Date | Country | |
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61137637 | Aug 2008 | US |