The present disclosure relates generally to wind turbines, and more particularly to a wind turbine jointed rotor blade having a hollow chord-wise extending pin.
Wind power is considered one of the cleanest, most environmentally friendly energy sources presently available, and wind turbines have gained increased attention in this regard. A modern wind turbine typically includes a tower, a generator, a gearbox, a nacelle, and a rotor having a rotatable hub with one or more rotor blades. The rotor blades capture kinetic energy of wind using known airfoil principles. The rotor blades transmit the kinetic energy in the form of rotational energy so as to turn a shaft coupling the rotor blades to a gearbox, or if a gearbox is not used, directly to the generator. The generator then converts the mechanical energy to electrical energy that may be deployed to a utility grid.
The rotor blades generally include a suction side shell and a pressure side shell typically formed using molding processes that are bonded together at bond lines along the leading and trailing edges of the blade. Further, the pressure and suction shells are relatively lightweight and have structural properties (e.g., stiffness, buckling resistance and strength) which are not configured to withstand the bending moments and other loads exerted on the rotor blade during operation. Thus, to increase the stiffness, buckling resistance and strength of the rotor blade, the body shell is typically reinforced using one or more structural components (e.g. opposing spar caps with a shear web configured therebetween) that engage the inner pressure and suction side surfaces of the shell halves. The spar caps and/or shear web may be constructed of various materials, including but not limited to glass fiber laminate composites and/or carbon fiber laminate composites.
As wind turbines continue to increase in size, the rotor blades also increase in size. Thus, larger rotor blades may be constructed in segments that can be assembled on site via one or more pin joints. Increasing the blade length requires additional blade support, because gravity pulls along the increased length to create a larger bending moment than in shorter rotor blades. The pin joints are configured to allow the blade tip to flex to withstand some of this load. Such point joints, however, can add weight to the rotor blade and can cause issues with the structural integrity of the rotor blade if not properly designed.
Accordingly, the present disclosure is directed to an improved wind turbine jointed rotor blade having a structurally-reinforced hollow chord-wise extending pin so as to minimize mass of the joint, while also providing improved installation and optimized material usage. As such, the structurally-reinforced hollow chord-wise extending pin also prevents ovalization that could occur in a hollow tube design alone.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present disclosure is directed to a rotor blade for a wind turbine. The rotor blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments includes at least one shell member defining an airfoil surface and an internal support structure. The first blade segment includes a beam structure extending lengthwise that structurally connects with the second blade segment via a receiving section. The rotor blade also includes at least one chord-wise extending pin positioned through the chord-wise joint so as to secure the first and second blade segments together. Further, the chord-wise extending pin includes a hollow cross-section that extends from a trailing edge end to a leading edge end thereof.
In one embodiment, the chord-wise extending pin may define a first outer diameter that begins at the trailing edge end and a second outer diameter that ends at the leading edge end. Further, the first outer diameter may be larger than the second outer diameter. Moreover, the first outer diameter may taper to the second outer diameter at a transitional region of the chord-wise extending pin. In one embodiment, the chord-wise extending pin may further taper from the second outer diameter to a smaller outer diameter at the leading edge end.
In further embodiments, the chord-wise extending pin may extend through a plurality of bushings provided in the internal support structures of the first and second blade segments. In additional embodiments, the chord-wise extending pin may also include one or more structural inserts arranged within the hollow cross-section. In such embodiments, the structural insert(s) may align with the plurality of bushings. In particular embodiments, the chord-wise extending pin may include a plurality of structural inserts arranged within the hollow cross-section. For example, the chord-wise extending pin may include a first structural insert arranged at the trailing edge end thereof and a second structural insert arranged at the leading edge end thereof.
In several embodiments, the chord-wise extending pin may further include a coating material between the chord-wise extending pin and one or more of the plurality of bushings and/or between the plurality of bushings so as to decrease friction. In another embodiment, a trailing edge bushing of the plurality of bushings may extend beyond a surface of the chord-wise joint to allow an additional retention feature to be secured thereto. In further embodiments, the chord-wise extending pin may include a threaded center hole that extends from the trailing edge end to the leading edge end thereof.
In additional embodiments, the chord-wise extending pin may include one or more retention features arranged at one or both of the trailing edge end or the leading edge end thereof. For example, in one embodiment, the retention feature(s) may include a retention ring and/or a closed-end bushing.
In yet another embodiment, the chord-wise extending pin may be constructed of a plurality of pin segments secured together, e.g. at a low-stress location of the pin.
In another aspect, the present disclosure is directed to a rotor blade for a wind turbine. The rotor blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments includes at least one shell member defining an airfoil surface and an internal support structure. The first blade segment includes a beam structure extending lengthwise that structurally connects with the second blade segment via a receiving section. The rotor blade also includes at least one chord-wise extending pin positioned through the chord-wise joint so as to secure the first and second blade segments together. The chord-wise extending pin defines a first outer diameter that begins at a trailing edge end thereof and a second outer diameter that ends at a leading edge end thereof. Further, the first outer diameter is larger than the second outer diameter. Moreover, the first outer diameter tapers to the second outer diameter at a transitional region of the chord-wise extending pin.
In yet another aspect, the present disclosure is directed to a method of joining first and second blade segments of a rotor blade of a wind turbine. The method includes providing the first blade segment having a beam structure that extends in a generally span-wise direction. The method also includes providing the second blade segment having a receiving section that extends in the generally span-wise direction. Further, the method includes inserting the beam structure of the first blade segment into the receiving section of the second blade segment such that the first and second blade segments extend in opposite directions from a chord-wise joint. Each of the first and second blade segments has a pressure side shell member and a suction side shell member. Moreover, the method includes inserting a chord-wise extending pin through the chord-wise joint so as to secure the first and second blade segments together. The chord-wise extending pin also includes a hollow cross-section that extends from a trailing edge end to a leading edge end thereof. It should be understood that the method may further include any of the additional features and/or steps as described herein.
As such, inserting the chord-wise extending pin through the chord-wise joint may include inserting the leading edge end of the chord-wise extending pin through a plurality of bushings provided in the internal support structures of the first and second blade segments. More specifically, inserting the chord-wise extending pin through the chord-wise joint may include engaging the first outer diameter of the trailing edge end of the chord-wise extending pin with one or more trailing edge bushings before the leading edge end of the chord-wise extending pin is inserted into one or more leading edge bushings.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring now to the drawings,
Referring now to
Referring now to
Moreover, as shown, the first blade segment 30 may include one or more first pin joints at a first end 54 of the beam structure 40. In one embodiment, the pin joint may include a pin that is in a tight interference fit with a bushing. More specifically, as shown, the pin joint(s) may include one pin tube 52 located on the beam structure 40. Thus, as shown, the pin tube 52 may be oriented in a span-wise direction. Further, the first blade segment 30 may also include a pin joint slot 50 located on the beam structure 40 at the chord-wise joint 34. Moreover, as shown, the pin joint slot 50 may be oriented in a chord-wise direction. In one example, there may be one or more bushings 55, 57 within the pin joint slot 50 (as shown in
Referring now to
Referring now to
Referring now to
Referring to
Further, as shown in
Referring specifically to
Referring particularly to
Referring now to
Referring now to
Referring now to
Referring now to
As shown at (102), the method 100 may include providing the first blade segment 30 having the beam structure 40 that extends in a generally span-wise direction. As shown at (104), the method 100 may include providing the second blade segment 32 having the receiving section 60 that extends in the generally span-wise direction. As shown at (106), the method 100 may include inserting the beam structure 40 of the first blade segment 30 into the receiving section 60 of the second blade segment 32 such that the first and second blade segments 30, 32 extend in opposite directions from the chord-wise joint 34. As shown at (108), the method 100 may include inserting the chord-wise extending pin(s) 62 through the chord-wise joint 34 so as to secure the first and second blade segments 30, 32 together. Further, as mentioned, the chord-wise extending pin 62 also includes a hollow cross-section 64 that extends from the trailing edge end 68 to the leading edge end 69 thereof.
Thus, as shown in
The skilled artisan will recognize the interchangeability of various features from different embodiments. Similarly, the various method steps and features described, as well as other known equivalents for each such methods and feature, can be mixed and matched by one of ordinary skill in this art to construct additional systems and techniques in accordance with principles of this disclosure. Of course, it is to be understood that not necessarily all such objects or advantages described above may be achieved in accordance with any particular embodiment. Thus, for example, those skilled in the art will recognize that the systems and techniques described herein may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.
While only certain features of the invention have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2018/058666 | 11/1/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/091784 | 5/7/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
851196 | Bevans et al. | Apr 1907 | A |
4474536 | Gougeon et al. | Oct 1984 | A |
4643646 | Hahn et al. | Feb 1987 | A |
4732542 | Hahn et al. | Mar 1988 | A |
5281454 | Hanson | Jan 1994 | A |
7334989 | Arelt | Feb 2008 | B2 |
7344360 | Wetzel | Mar 2008 | B2 |
7901188 | Llorente Gonzalez et al. | Mar 2011 | B2 |
7922454 | Riddell | Apr 2011 | B1 |
7927077 | Olson | Apr 2011 | B2 |
7997874 | van der Bos | Aug 2011 | B2 |
7998303 | Baehmann et al. | Aug 2011 | B2 |
8123488 | Finnigan et al. | Feb 2012 | B2 |
8297932 | Arocena De La Rua et al. | Oct 2012 | B2 |
8348622 | Bech | Jan 2013 | B2 |
8356982 | Petri Larrea et al. | Jan 2013 | B2 |
8376713 | Kawasetsu | Feb 2013 | B2 |
8388316 | Arocena De La Rua et al. | Mar 2013 | B2 |
8517689 | Kyriakides et al. | Aug 2013 | B2 |
8919754 | Schibsbye | Dec 2014 | B2 |
9669589 | Zamora Rodriguez et al. | Jun 2017 | B2 |
10801469 | Hancock | Oct 2020 | B2 |
10865767 | Rubner | Dec 2020 | B2 |
20070018049 | Stuhr | Jan 2007 | A1 |
20070253824 | Eyb | Nov 2007 | A1 |
20090116962 | Pedersen et al. | May 2009 | A1 |
20090155084 | Livingston et al. | Jun 2009 | A1 |
20090162208 | Zirin et al. | Jun 2009 | A1 |
20100132884 | Baehmann et al. | Jun 2010 | A1 |
20100215494 | Bech et al. | Aug 2010 | A1 |
20100304170 | Frederiksen | Dec 2010 | A1 |
20110020126 | Glenn | Jan 2011 | A1 |
20110052403 | Kawasetsu et al. | Mar 2011 | A1 |
20110081247 | Hibbard | Apr 2011 | A1 |
20110081248 | Hibbard | Apr 2011 | A1 |
20110091326 | Hancock | Apr 2011 | A1 |
20110158788 | Bech | Jun 2011 | A1 |
20110158806 | Arms et al. | Jun 2011 | A1 |
20110229336 | Richter et al. | Sep 2011 | A1 |
20120093627 | Christenson et al. | Apr 2012 | A1 |
20120100002 | Kawasetsu | Apr 2012 | A1 |
20120196079 | Brauers et al. | Aug 2012 | A1 |
20120213642 | Wang et al. | Aug 2012 | A1 |
20120269643 | Hibbard et al. | Oct 2012 | A1 |
20120308396 | Hibbard | Dec 2012 | A1 |
20130040151 | Jeromerajan et al. | Feb 2013 | A1 |
20130064663 | Loth et al. | Mar 2013 | A1 |
20130129518 | Hayden et al. | May 2013 | A1 |
20130164133 | Grove-Nielsen | Jul 2013 | A1 |
20130177433 | Fritz et al. | Jul 2013 | A1 |
20130189112 | Hedges et al. | Jul 2013 | A1 |
20130189114 | Jenzewski et al. | Jul 2013 | A1 |
20130219718 | Busbey et al. | Aug 2013 | A1 |
20130224032 | Busbey et al. | Aug 2013 | A1 |
20130236307 | Stege | Sep 2013 | A1 |
20130236321 | Olthoff | Sep 2013 | A1 |
20140286780 | Lemos et al. | Sep 2014 | A1 |
20150204200 | Eyb et al. | Jul 2015 | A1 |
20150292477 | Kratmann | Oct 2015 | A1 |
20150369211 | Merzhaeuser | Dec 2015 | A1 |
20160053799 | Anasis | Feb 2016 | A1 |
20170268482 | Beyland et al. | Sep 2017 | A1 |
20180274521 | Akhtar et al. | Sep 2018 | A1 |
20190264650 | Rubner | Aug 2019 | A1 |
Number | Date | Country |
---|---|---|
2186622 | May 2010 | EP |
3144526 | Mar 2017 | EP |
2710871 | Apr 1995 | FR |
2477847 | Aug 2011 | GB |
WO2009034291 | Mar 2009 | WO |
WO2009077192 | Jun 2009 | WO |
WO2010023299 | Mar 2010 | WO |
WO2011064553 | Jun 2011 | WO |
WO2011066279 | Jun 2011 | WO |
WO2015051803 | Apr 2015 | WO |
WO2015185066 | Dec 2015 | WO |
Entry |
---|
PCT International Search Report & Written Opinion Corresponding to PCT/US2018/058666 dated Jul. 22, 2019. |
Number | Date | Country | |
---|---|---|---|
20220010767 A1 | Jan 2022 | US |