The present invention relates to a wind turbine comprising a rotor with turbine blades, and further comprising a boundary layer control system for the turbine blades.
The wind turbine industry is growing very rapidly. Due to the increasing prices of fossil fuels and due to environmental concerns, there is a growing demand for green energy. To ensure the lasting success of wind turbines and to meet the future requirements of wind turbines, lots of R&D is being carried out on all aspects of a wind turbine.
Considering modern horizontal-axis wind turbines, the goal of the R&D is maximizing the energy production of a wind turbine, divided by all production costs and operational costs of this wind turbine. In the past, most of the R&D budget went to structural development of the wind turbine blades and to the development of all mechanical and electrical components of a wind turbine. At this moment however, the aerodynamic optimization of wind turbine blades becomes more and more important. As the energy produced by a wind turbine is a direct function of the rotor diameter, large diameters are favorable for the overall energy production of a wind turbine. However, large rotor diameters require a high stiffness of the blades and require an active control method for the aerodynamic loads acting on the wind turbine blades. A sufficient stiffness is needed to avoid aerodynamic losses or even to avoid a tower strike due to high bending of the turbine blades. The active control of aerodynamic loads acting on wind turbine blades becomes increasingly important as the power captured from the wind by the rotor at high wind speeds far exceeds the limits set by the design strength of the rotor structure. This is especially true for large wind turbines, as the safety margins of the strength limits of the components become narrower with increasing turbine size. For instance US2004/057828 deals with the issue of tower strike with large wind turbines. From this publication, out-of-plane deflection measurements and strain gauge measurements are known to control a wind turbine. A controller uses the signal from the sensor to determine the risk of tower strike. The controller takes a necessary control action to prevent a tower strike. The control actions proposed are pitching blades, yawing the nacelle or stopping the turbine.
In an aerodynamic optimization process two factors are important to maximize the energy production of a wind turbine: overall performance and active load control.
The overall performance of a horizontal-axis wind turbine can be improved by maximizing the lift to drag ratio of a wind turbine blade at different wind conditions and/or angles of attack. Even with an ideal airflow and lossless conversion, the ratio of extractable mechanical work to the power contained in the wind is limited to a value of 0.593. In practice, this theoretical maximum can not be reached because of different aerodynamic losses. Most of the aerodynamic losses are a result of the creation of a boundary layer on the wind turbine blade surface. By introducing boundary layer control techniques, the aerodynamic losses can be minimized, leading to higher energy production of the wind turbine.
Another possible improvement leading to a higher energy production and a higher efficiency of a modern horizontal-axis wind turbine is an active system to control the aerodynamic loads on a wind turbine blade. Wind turbines are subjected to significant unsteady loads resulting from wind shear, gusts, yaw misalignment and upwind turbine wakes, which significantly reduce the efficiency and the fatigue life of a wind turbine. Rotor stall has been identified as one of the key causes of inefficiency and fatigue damage. Moreover, the design of increasingly larger wind turbines is limited as rotor power and mass output are proportional to the second and third power of the wind turbine diameter respectively. To improve efficiency and fatigue life of existing and future wind turbines, it is desired to achieve effective boundary layer control on wind turbine blades.
From GB 2186033, a boundary layer control system for a wind turbine is known. GB 2186033 describes a wind turbine blade, having an internal pathway with an inlet through which air enters and flows along the pathway, and an outlet located adjacent and substantially parallel to the leading edge of the blade, the outlet being adapted to direct air flowing from the pathway over the blade surface towards the trailing edge of the blade thereby enhancing the aerodynamic lift experienced by the blades. The flow of air along the pathway to the outlet is controllable by centrifugally operable valves. By closing the valves when the rotor is in an overspeed condition and thereby decreasing the air flow through the pathway and the outlet, the air stream along the blade surface is deteriorated whereby the aerodynamic lift decreases and the rotor is decelerated. The main effect of the proposed tangential boundary layer blowing is that the air stream along the blade surface is enhanced, thereby enhancing the aerodynamic lift experience. The required pressure is generated passively using the centrifugal force. The inlet of the pathway is described as an inlet adapted to receive air flowing over the blade surface to augment laminar flow over the blade surface thereby enhancing the aerodynamic lift.
The invention has for an object to provide an improved boundary layer control system for wind turbine blades which can be used for multiple purposes, depending on the momentaneous weather conditions and loads acting on wind turbine blades.
This object is achieved by a wind turbine comprising a rotor with turbine blades, and further comprising a boundary layer control system for the turbine blades, wherein a plurality of pressure chambers is located in the blade distributed over the length of the blade, wherein each pressure chamber is in communication with the outside of the blade through one or more corresponding openings in the outer surface of the turbine blade, wherein furthermore a suction channel and a blow channel extend inside the blade for supplying an underpressure and an overpressure respectively to the pressure chamber, each pressure chamber being connected to at least one of said channels through an air passage in which an actively operable valve is located that is connected to a control unit for selectively bringing the pressure chamber into communication with or close it off from said channel(s) so as to blow air out of the pressure chamber or suck air into the pressure chamber through the corresponding opening(s) in the blade surface.
The boundary layer control system for the wind turbine blades provides the ability to locally apply on the blade surface active suction or blowing of air, depending on momentaneous loads acting on the blade. By applying suction, the aerodynamic loads on the blade are locally increased and the lift to drag ratio is increased, by applying blowing normal to the blade surface, the aerodynamic loads are locally decreased.
The boundary layer control system can be integrated in a wind turbine blade and can maximize the energy production of a wind turbine. The boundary layer control system can be installed in a wind turbine blade design using conventional blade profiles, but it can also be integrated in a new blade design using blade profiles which are optimized for the use of the boundary layer control system. As a result of the boundary layer control on a wind turbine blade, the lift to drag ratio of the blade at different wind conditions and/or different angles of attack can be optimized, depending on the operating conditions of the wind turbine. The boundary layer control system can also be used to control the spanwise load distribution on the wind turbine blade. The boundary layer control system can be powered actively by a suction/blowing device, but can also be operated passively using the centrifugal force as a result of the wind turbine blade's rotational movement.
In particular, the boundary layer control system is adapted to apply active suction or blowing substantially perpendicular to the wind turbine blade surface, depending on, preferably measured, momentaneous loads acting on the blade. By applying suction, the aerodynamic loads on the blade are increased and the lift to drag ratio is increased, because the air flow along the blade surface is enhanced. By applying blowing perpendicular to the blade surface, the aerodynamic loads are decreased, because the air flow along the blade surface is locally disturbed. The difference between the induced aerodynamic loads due to maximum suction and the induced aerodynamic loads due to maximum blowing can be used to control the wind turbine blade.
By applying boundary layer suction, the low energy part of the boundary layer closest to the blade surface will be removed, which gives the boundary layer a full velocity profile (high velocities close to the blade surface). Thanks to the full velocity profile, the boundary layer will be able to face a higher unfavorable pressure gradient which means that flow separation can be avoided or moved to a point closer to the trailing edge of the wind turbine blade. A second consequence of the boundary layer suction is that the thickness of the boundary layer decreases. By applying boundary layer blowing normal to the blade surface, controlled separation of the boundary layer from the blade surface can be induced when desired.
All the results of boundary layer control mentioned above can be used for different purposes. First, the effects of boundary layer suction on the overall performance of a wind turbine will be explained. Different advantages are listed below:
As already mentioned above, the invention relates to a boundary layer control system which is adapted to apply both active suction and blowing normal to the wind turbine blade surface, depending on the momentaneous loads acting on the blade. By applying both suction and blowing, the aerodynamic force distribution on a wind turbine blade can be controlled, but also the structural loads on a blade can be controlled. Advantages of this active load control system are listed below:
In all cases, the boundary layer control system can replace a pitch control system. However, for purposes of redundancy, the boundary layer control system can be combined with a pitch system. In this case the boundary layer control system can be used in the operational regime of the wind turbine, using the pitch system for starting up and in emergency cases, e.g. overspeeds.
a shows a sectional view of a turbine blade of the wind turbine of
b shows a sectional view of a turbine blade of the wind turbine of
c shows a sectional view of a turbine blade of the wind turbine of
a and 13b illustrate suction and blowing of air respectively to/from the blade surface of the turbine of
a-16c illustrate air suction and air blowing to/from the blade surface of the turbine of
The invention has for an object to provide an improved boundary layer control system for wind turbine blades which can be used for multiple purposes, depending on the momentaneous weather conditions and loads acting on wind turbine blades.
The boundary layer control system can be installed in a wind turbine blade design using conventional blade profiles, but it can also be integrated in a new blade design using blade profiles which are optimized for the use of the boundary layer control system (
The boundary layer control system comprises a plurality of pressure chambers, indicated by reference numeral 1 in
The pressure chambers are connected to one or more air channels 5 (see
The connection between the pressure chambers and the air channels consists of one or more devices 6 or valves (see
In one embodiment of the system, the air channels (part 5) lead to one or more suction/blowing devices 7 (see
In an other embodiment of the system, the centrifugal force as a result of the blade's rotational movement is used to generate the desired pressures in the channels. In this case, one air channel 5 lead to an opening at the blade tip 8 (see
The two embodiments mentioned above can also be combined into a new embodiment. In all embodiments, it is possible to create an airflow through the rotor hub 10 due to the air flowing out of the blade or flowing into the blade. The airflow through the rotor hub cools the transmission and the electronics situated in the rotor hub.
In the preferred embodiment of the boundary layer control system, the pressure chambers 1 are connected to two different air channels 5 through flow regulating devices/valves 6. One air channel contains air at a variable pressure which is locally higher than the pressure acting on the outer surface of the system (porous surface or slot(s)) at the same spanwise location. The relatively high pressures in the channel can be realized actively by a suction/blowing device 7, or it can be realized passively by creating a connection between the air channel and the air inside the rotor hub 10 or outside the wind turbine at the blade root, using the centrifugal forces. The opening between the blade root and the hub or the outside can be fixed but can also be variable. The other air channel contains air at a variable pressure which is locally lower than the pressure acting on the outer surface of the system (porous surface or slot(s)) at the same spanwise location. The relatively low pressures in the channel can be realized actively by a suction/blowing device 7, or it can be realized passively by creating a connection between the air channel and the air outside the wind turbine at the blade tip 8, using the centrifugal forces. The shape of the opening at the blade tip 8 and the blow velocity and the blow angle at the tip opening can be fixed or variable, in order to minimize the creation of drag and/or noise due to the air leaving the low pressure air channel. By controlling the flow regulating devices/valves 6, the pressure chambers 1 underneath the porous blade surface 3 or underneath the slot(s) 4 are connected to the low pressure channel or to the high pressure channel, creating suction or blowing at the blade surface 2 respectively. Also the amount of suction/blowing is controlled by the flow regulating devices/valves 6.
| Number | Date | Country | Kind |
|---|---|---|---|
| 07075909.7 | Oct 2007 | EP | regional |
This application is the National Stage of International Application No. PCT/NL2008/000235, filed Oct. 21, 2008, which claims the benefit of EP Application No. 07075909.7, filed Oct. 22, 2007, the contents of which is incorporated by reference herein.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/NL08/00235 | 10/21/2008 | WO | 00 | 6/28/2010 |