The present invention relates to the field of electric energy generating based on wind turbines, more specifically to the field of wind turbines dedicated for generation of electric power for powering an electrolyzer system for hydrogen generation. Specifically, the invention relates to a wind turbine with integrated hydrogen generation.
Storing of energy generated by renewable energy sources, e.g. wind turbines, is a general problem. Generation of hydrogen by means of electrolysis, i.e. based on electrical power, is one solution. Stored hydrogen can be used e.g. for fuel cells, such as in hydrogen driven vehicles, for steel industries, aviation, maritime, trains, heavy industries, heating systems or grid size storage.
However, even though generation of hydrogen based on electrical power from the grid provides a flexible solution to the problem of storing of energy, such solutions often provide a poor efficiency, since the route of electrical power from the source to a hydrogen electrolyzer facility is often complex and involves many electrical components such as cables, switches and voltage conversion components, each contributing to power loss.
Even further, the complex electrical system involved in hydrogen production based on e.g. wind turbine power causes such hydrogen generation to be expensive.
Thus, according to the above description, it is an object of the present invention to provide an efficient and yet low cost solution for utilizing wind power for generation of hydrogen.
In a first aspect, the invention provides an off-grid wind turbine system comprising
The invention is based on the insight that hydrogen generation based on electric power from wind turbines is inefficient and expensive due to the expensive and electrically complex wind turbines required for generation of electric power to the grid. The wind turbine system according to the invention is advantageous, since it allows wind turbines with a rather simple electrical system compared to wind turbines for power production to the grid, leading to a lower capital expenditures and higher energy production. A dedicated electrical converter solution between the electric generator in the wind turbine and the hydrogen electrolyzer can be designed for optimal efficient transformation of produced electrical power for hydrogen generation. Several concepts for conversion of power will be described which provide efficiency and/or cost and/or occupation of space advantages compared existing wind turbine designs.
By at least partially integrating components of hydrogen generation with the wind turbine, mechanical components can be saved, and thus further helps to provide a simple and efficient wind-to-hydrogen facility. Further, local hydrogen generation in or at least near the wind turbine reduces electric power loss in long distance cables.
By “located inside the wind turbine” is understood located inside the nacelle and/or located inside the tower. Thus, at least a part of the electrolyzer may be located inside the nacelle or inside the tower, or the electrolyzer may be partly located inside the nacelle and partly inside the tower. Still further, the entire electrolyzer may be located inside the nacelle or located inside the tower.
By “off-grid” is understood a wind turbine which is not connected so as to allow generation of electric power to the electric grid according to a standard grid code and involving switchgear etc. However, still the wind turbine may be connected to the grid for receiving power to power auxiliary systems necessary for operation of the wind turbine, e.g. in cases where the wind turbine is unable to generate electric power for maintaining its basic operation. Additionally, if no electric grid is present, auxiliary power systems will be local energy storage systems as batteries or hydrogen fuel-cells.
A separate housing with at least a part of components related to hydrogen generation and hydrogen storage may be located adjacent to the wind turbine, i.e, at a distance less than 100 m from the wind turbine tower, such as a location on the ground next to the wind turbine tower, e.g. in a container or the like, or a housing built together with wind turbine tower.
In the following, preferred features and embodiments will be described.
The electric converter system may be arranged to convert the initial electric power output from the electric generator into the DC electric power output dedicated for powering the electrolyzer in one single conversion step. Hereby, a simple and compact converter design can be used.
The initial electric power output from the electric generator may be an AC output, e.g. such as the electric generator being a Permanent Magnet (PM) synchrounous generator type designed for generation of an electric AC output with one, two or three phases.
In some embodiments, the electric is a synchronous generator excited by an external exciter. Such generator can provide an electric output which allow a simplified converter system to be used.
In preferred embodiments, the electrolyzer is located inside the nacelle. Thus, in such embodiments a compact without the need for high power rated electric power cables inside the tower. Instead hydrogen pipe inside the tower to bring hydrogen generated in the nacelle down tower, e.g. for storage in a tank adjacent to the wind turbine or inside the tower of the wind turbine. In such solutions, a compressor located inside the wind turbine, e.g. inside the nacelle, is preferably connected to the hydrogen output of the electrolyzer in order to generate a hydrogen output with a moderate to high pressure for transporting hydrogen away from the wind turbine for storage.
The hydrogen storage tank may be located adjacent to the wind turbine, such as the hydrogen storage tank being located on the ground adjacent to the tower, or such as the hydrogen storage tank being located in the underground, e.g. below the wind turbine tower. Hydrogen outputs from a plurality of wind turbines may be connected via a pipe system to one common storage tank located adjacent to the wind turbines, or located remotely from at least some of the plurality of wind turbines.
In some embodiments, the wind turbine is located off-shore while the hydrogen storage tank is located on-shore. This allows a simple off-shore design, since no off-shore storage tank is required. Rather, hydrogen is transported in a pipe system from off-shore to on-shore, e.g. in one single pipe connected to hydrogen outputs from a plurality of wind turbines off-shore.
It may be preferred that a hydrogen pipe is arranged inside the tower for transporting compressed hydrogen from an output of the compressor to the hydrogen storage tank, Especially, the hydrogen pipe inside the tower is connected to a hydrogen pipe system arranged to transport to the hydrogen storage tank located at a remote location of the wind turbine.
In the following, various concepts for dedicated electric conversion from the initial electric power generated by the electric generator to a suitable DC electric power output to be applied to the hydrogen electrolyzer.
In Concept A, an AC to DC converter serves to convert the initial electric power output from the electric generator into the DC electric power output for powering the electrolyzer, and wherein both of the AC to DC converter and the electrolyzer are located inside the nacelle. Concept A is advantageous e.g. due to the fact that a simple power architecture with fewer power conversion stages can be used, and further Concept A can be implemented by means of standard components that already exist, Especially, the AC to DC converter and at least part of the electrolyzer are integrated so as to form one unit. More specifically, at least two such separate units may be located inside the nacelle, wherein each unit comprises an AC to DC converter and an electrolyzer, e.g. wherein the electric generator is located in the centre of the nacelle, while separate units each having an AC to DC converter and an electrolyzer are placed to the sides of the electric generator.
In Concept B, a torque converter, e.g. a hydraulic torque converter, is mechanically connected between the blade system and the electric generator, wherein the electric generator is a synchronous generator excited by an external exciter, and wherein the electrolyzer and the electric converter system are located inside the nacelle. Concept B is advantageous, since the torque converter allows a simple converter system to be used, e.g. using passive diodes, thus providing a low cost and robust converter system. Most preferably, Concept B is used at Low Voltage levels. Further to Concept B, in Concept C, the electric converter system comprises a series connection of a transformer and an AC to DC converter, such as an AC to DC converter comprising passive diodes. Concept C is advantageous over Concept B in that it is suitable for Medium Voltage levels, thus increasing power rating and reduces cost and power loss in electric cables in the tower.
In Concept D, the electric converter system comprises an AC to DC converter arranged to convert the initial electric power output from the electric generator into an intermediate DC electric power output, and wherein a DC to DC converter serves to convert the intermediate DC electric power output into the DC electric power output for powering the electrolyzer. Concept D is advantageous, e.g. in that it allows the DC to DC converter to up-convert DC voltage level, e.g. to sa Medium Voltage level, e.g. +/−50 kV DC, for transmitting electric power to the electric grid at higher power ratings, e.g. up to 15 MW, and use of a medium frequency transformer will help to reduce cost and weight of magnetic material, even further a high annual energy production can be expected due to the high efficiency topology. Especially, the electric converter system and the electrolyzer may be located inside the nacelle, and wherein the DC electric power output for powering the electrolyzer is a Low Voltage DC level. Especially, the electrolyzer may be located inside the tower, and wherein the DC electric power output for powering the electrolyzer is a Medium Voltage DC level. Still further, the electrolyzer may be powered by the intermediate DC voltage provided by the AC to DC converter, while the DC to DC converter serves to up-convert to a Medium Voltage DC level for connection to the electric grid.
In Concept E, the electric generator is a synchronous generator excited by an external exciter, and wherein the electric converter system comprises a Dynamic Voltage Restoring circuit. Compared to Concept D, Concept E can provide a simplified DC to DC converter arrangement, Especially, the Dynamic Voltage Restoring circuit may be located inside the nacelle. Especially, the electrolyzer may be arranged inside the nacelle or inside the tower. Especially, the electric converter system is arranged to generate the DC electric power output for powering the electrolyzer at a Medium Voltage DC level or at a Low Voltage DC level.
In Concept F, the electric generator is a synchronous generator, and wherein the electric converter system comprises a modular converter with a plurality of converter modules, and wherein each of the plurality of converter modules is arranged to generate a DC electric power output for powering respective electrolyzer modules. Concept F is advantageous due to the modular converter and electrolyzer, thereby allowing an easy up-scaling and use of standard components for a variety of system ratings. Especially, the electric converter system is arranged to generate the DC electric power output for powering the electrolyzer at a Medium Voltage DC level or a Low Voltage DC level.
In Concept G, the electric generator is a synchronous generator, and wherein the electric converter comprises one transformer with one primary winding and a plurality of secondary windings, each being connected to a thyristor based rectifier to generate a DC electric power output for powering an electrolyzer module. Concept G is advantageous due to a very simple and robust power architecture.
A plurality of off-grid wind turbines according to the first aspect may be arranged so that hydrogen outputs from each of the plurality of wind turbines are connected to one common hydrogen storage system.
In a second aspect, the invention provides a method for storing energy based on wind power, the method comprising
In one embodiment, the method comprises the step of providing the hydrogen electrolyzer inside the nacelle. More specifically, providing a pipe system inside the tower for transporting generated hydrogen from the nacelle and down tower.
It is to be understood that the same advantages and preferred embodiments and features apply for the second aspect, as described for the first aspect, and the aspects may be mixed in any way.
The invention will now be described in more detail with regard to the accompanying figures of which
FIGs. and
The figures illustrate specific ways of implementing the present invention and are not to be construed as being limiting to other possible embodiments falling within the scope of the attached claim set.
Via a pipe, the produced hydrogen H is transferred for storage in a hydrogen tank HTK system for later tapping of stored hydrogen H_S, e.g. for powering hydrogen driven vehicles or other fuel cell driven applications. E.g. the storage tank HTK can be connected to provide hydrogen H_S via a pipe system to larger storage tanks, or hydrogen can be transported by vehicles for use at other locations. The hydrogen tank HTK may in principle be located inside the tower of the wind turbine WT, however adjacent to the wind turbine tower, e.g. on the ground at a distance of 2-100 m away from the wind turbine tower. Alternatively, the hydrogen tank HTK may be placed remotely to the wind turbine, i.e. more than 100 m away from the wind turbine tower. Still further, the hydrogen tank HTK may be located in the ground, e.g. below the wind turbine tower,
In the following, various concepts for power architectures to provide the dedicated DC voltage for powering the hydrogen electrolyzer.
To the right, an alternative configuration is shown, where one single unit as described above is located in line with the gearbox GB and generator PMSG, thus allowing a narrow nacelle design.
For concept E, it is understood that the converter system as well as the electrolyzer may be located in the nacelle, however it may be preferred that the electrolyzer is located inside the tower. Further, both the converter system and the electrolyzer may be located inside the tower.
It is to be understood that the converter and electrolyzer modules according to Concept F can be located inside the nacelle or inside the tower. Further, some modules may be located inside the nacelle and some modules can be located inside the tower,
To sum up: the invention provides an off-grid wind turbine system comprising a wind turbine with an electric generator (G) for generating an initial electric power output (AC). An electrolyzer system with a hydrogen electrolyzer (ELT) located inside the nacelle or tower of the wind turbine, so as to generate hydrogen (H) by an electrolysis process. An electric converter system (CNV) serves to convert the initial electric power output (AC) into a DC electric power output (DC) dedicated for powering the electrolyzer (ELT). The produced hydrogen (H) is stored in a hydrogen storage tank (HTK), e.g. located adjacent to the wind turbine. Modules each comprising a converter and an electrolyzer may be stacked to provide the necessary capacity. In some embodiment, a synchronous generator excited by an external exciter (EXC) is used, and in some embodiments a hydraulic torque converter (HTC) is used. In some embodiments an AC to DC converter system involving transformer is used, while in other embodiments an intermediate DC to DC converter is used. By placing the electrolyzer (ELT) inside the wind turbine, a dedicated and compact wind turbine is provided which allows a rather simple and low cost wind turbine especially suited for storing energy in the form of hydrogen based on wind.
Although the present invention has been described in connection with the specified embodiments, it should not be construed as being in any way limited to the presented examples. The scope of the present invention is to be interpreted in the light of the accompanying claim set. In the context of the claims, the terms “including” or “includes” do not exclude other possible elements or steps. Also, the mentioning of references such as “a” or “an” etc. should not be construed as excluding a plurality. The use of reference signs in the claims with respect to elements indicated in the figures shall also not be construed as limiting the scope of the invention. Furthermore, individual features mentioned in different claims, may possibly be advantageously combined, and the mentioning of these features in different claims does not exclude that a combination of features is not possible and advantageous.
Number | Date | Country | Kind |
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PA 2020 70270 | Apr 2020 | DK | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DK2021/050127 | 4/23/2021 | WO |