Information
-
Patent Grant
-
6491252
-
Patent Number
6,491,252
-
Date Filed
Friday, April 6, 200123 years ago
-
Date Issued
Tuesday, December 10, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 242 5961
- 242 5964
- 242 5967
-
International Classifications
-
Abstract
A winding core holding mechanism is described for holding at least one end portion of a winding core on which a thin medium such as paper, film, or cloth is wound. The mechanism comprises a base fixed in the axial direction of the winding core. A larger diameter reference portion is included, which is capable of axially moving in and out of the base and abuts an end face of the winding core. The mechanism also comprises a tapered larger diameter centering portion which is capable of axially moving in and out of the larger diameter reference portion and fits into the winding core of larger diameter. Also included is a smaller diameter reference portion, which is capable of axially moving in and out of the base and abuts an end face of the winding core of smaller diameter. A tapered smaller diameter centering portion is further included, which is capable of axially moving in and out of the smaller diameter reference portion and fits into the winding core of smaller diameter. In order to hold the winding core of larger diameter, the larger diameter centering portion centers the winding core while falling into the larger diameter reference portion, and also the larger diameter reference portion falls into the base to position the end face at a predetermined reference position with respect to the base. In order to hold the winding core of smaller diameter, the smaller diameter centering portion centers the winding core while falling into the smaller diameter reference portion, and also the smaller diameter reference portion, the larger diameter reference portion, and the larger diameter centering portion fall into the base to position the end face at the reference position.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a winding core holding mechanism for supporting a winding core on which a thin medium such as paper, film or cloth is wound in a roll, relates to a roll medium holding device having the winding core holding mechanism, and relates to a winding device using those. More specifically, the present invention relates to a winding core holding mechanism suitable for supporting a winding core on which a roll paper output by a large-scale printer is wound, and a winding device using this. Also, the present invention relates to a roll medium holding device suitable for holding a roll paper output by a large-scale printer, and a winding device using this.
2. Description of the Related Art
Normally used as drawing media for large-scale full color printers (of ink jet or electrostatic recording types) are papers, films, or cloths wound on a pipe-like paper tube made of cardboard. One of the means for storing a printed medium is to wind a printed medium
100
on a paper tube
102
by a winding device
101
to store the medium
100
in a roll, as illustrated in
FIGS. 26 and 27
.
In a device for supplying the medium
100
to a printer
104
(not illustrated) or in the winding device
101
, the roll medium
100
is held such that the paper tube
102
, on which the medium
100
is wound, is sandwiched by winding core holding members
103
from both sides. Also, the paper tube
102
to be installed in the winding device
101
is the same kind as the paper tube
102
of the medium used in the supply side.
There are two kinds of paper tubes that are normally used according to the hardness and winding characteristics of the medium
100
: of 2-inch or 3-inch diameter. In order to hold two kinds of paper tubes
102
in a single winding device
101
, the 2-inch core holding member and the 3-inch core holding member are interchangeably used through attachment/detachment thereof. Otherwise, as illustrated in
FIG. 28
, a 2-inch core holding portion
115
is formed on one side of the winding core holding member
103
and a 3-inch core holding portion
106
is formed on the other.
Since the paper tube
102
is made of cardboard, the inner diameter of the paper tube
102
varies by about 2.5 mm. For example, the inner diameter of a φ2 inch paper tube may vary within the range 450 mm to +52.5 mm. For this reason, a holding portion
103
a
of the winding core holding member
103
is made in a conical shape to hold the paper tube
102
with the tapered surface so that the paper tube is centered and held even if the inner diameter of the tube
102
is not uniform.
Furthermore, the medium
100
is output in sizes of B
0
, A
0
through A
2
, for example. Therefore, roll media of various widths are on the market to meet these size requirements. To meet with media
100
of different widths, one of the winding core holding members
103
may be configured capable of sliding with respect to a stay in the axial direction of the paper tube
102
, i.e., in the width direction W of the medium
100
, as illustrated in FIG.
30
.
To hold the paper tube
102
using the above, the winding core holding member
103
is slid in the width direction W according to the width of the medium
100
to sandwich the paper tube
102
. A knob
105
is turned to secure the winding core holding member to the stay
106
so that the winding core holding member
103
will not become loose and the paper tube
102
will not come off. Although the winding core holding member
103
is secured by a screw in this example, a pin may be used as a position fixing means to secure the winding core holding member
103
to the stay
106
.
However, using this winding core holding member
103
, the components need to be changed according to the diameter of the paper tube
102
as illustrated in FIG.
28
. This results in poor operability due to complicated attaching and detaching operations. Also, a cap, fixture, etc. may be lost during the operation of the attaching/detaching of the components. Moreover, because the winding core holding member
103
uses two different components depending on the size of the paper tube
102
, one of the components which is not in use may be lost while the other component is in use.
Furthermore, since the winding core holding member
103
supports the non-uniform inner diameter of the paper tube
102
with the tapered surface of the holding portion
103
a
, the position on the tapered surface to stop the paper tube
102
varies depending on the size of the inner diameter of the tube
102
. Therefore, although the paper tube
102
is centered, the end face
102
a
thereof in the width direction W cannot be constantly positioned at the same position in the width direction W. For this reason, the center of the winding position of the paper tube
102
is shifted from the center of the winding core of the medium
100
output by the printer
104
. If the front end of the medium
100
is set and attached along the width of the paper tube
102
and winding is started under this condition, the medium
100
easily wanders off, making a winding-up difficult. In view of this, a paper tube
102
slightly longer than the width of the medium
100
needs to be used. With this, however, a winding core which is exclusively used for the winding purpose should be used for every medium of different width. This results in complicated storing and managing of the cores. Also, the paper tube
102
that was used in the supply side cannot be recycled. Moreover, the paper tube
102
has ends which stick out of the edges of the roll medium after winding-up.
In addition, when the winding core holding member
103
is positioned and fixed by a rotation of the knob
105
or by a pin, two different sliding and locking/unlocking operations are required for moving/locking or unlocking/moving the winding core holding member
103
. This results in poor operability. Particularly, to move the winding core holding member
103
to detach the medium
100
after winding, the heavy wound-up roll medium
100
is handled with a single hand. Thus, he operation becomes troublesome.
If a winding core is used exclusively for a winding purpose, instead of using the recycled paper tube
102
, the winding core may be easily attached/detached to the winding device
101
or to the printer
104
. With this, however, a winding core needs to be prepared for every medium of different width. This results in complicated storing and maintaining of the components, and also the paper tube
102
that is no longer needed in the supply side will be wasted.
OBJECT AND SUMMARY OF THE INVENTION
Then, a primary object of the present invention is to provide a winding core holding mechanism which can hold two kinds of winding cores of different sizes without changing components and can position both kinds of winding cores at a predetermined reference position, and a winding device using the core holding mechanism.
Another object of the present invention is to provide a roll medium holding device which can easily attach/detach a winding core such as a paper tube, and a winding device using the roll medium holding device.
To achieve the above objects, the present invention provides a winding core holding mechanism for holding at least one of the end portions of a winding core on which a thin medium such as paper, film, or cloth is wound, comprising a base fixed in the axial direction of the winding core, a larger diameter reference portion, which is capable of axially moving in and out of the base and which abuts to an end face of the winding core, a tapered larger diameter centering portion, which is capable of axially moving in and out of the larger diameter reference portion and which fits into the winding core of larger diameter, a smaller diameter reference portion, which is capable of axially moving in and out of the base and which abuts to an end face of the winding core of smaller diameter, and a tapered smaller diameter centering portion, which is capable of axially moving in and out of the smaller diameter reference portion and which fits into the winding core of smaller diameter. With this invention, to hold the winding core of larger diameter, the larger diameter centering portion centers the winding core while falling into the larger diameter reference portion, and the larger diameter reference portion falls into the base to position the end face at a predetermined reference position with respect to the base; to hold the winding core of smaller diameter, the smaller diameter centering portion centers the winding core while falling into smaller diameter reference portion, and the smaller diameter reference portion, the larger diameter reference portion, and the larger diameter centering portion fall into the base to position the end face at the reference position.
Thus, the winding core of larger diameter is centered by the larger diameter centering portion and is positioned at the reference position by the larger diameter reference portion. The winding core of smaller diameter is centered by the smaller diameter centering portion and is positioned at the reference position by the smaller diameter reference portion. The winding cores of both larger diameter and smaller diameter can be held in this manner without changing the components. This improves operability and eliminates a complicated management of the components.
Also, the reference position for the winding core can be always at the same position regardless of the size of the attached winding core. Therefore, when the winding core holding mechanism is used in a printer or a winding device, the position of the medium output by the printer is easily aligned with the position of the winding core. This prevents the medium from an oblique winding.
Further, each reference portion supports the winding core by the end face, and each centering portion centers the core with the tapered surface thereof. Therefore, even if the inner diameter of the winding core is not uniform, the center of rotation is first centered, and then the winding core end face is always set at the reference position.
The invention further provides a winding device for winding a thin medium such as paper, film, or cloth output by a printer on a winding core, comprising the winding core holding mechanism as described above to hold the winding core.
Therefore, the reference edges of the medium supplied by the printer can be easily aligned with the reference position on the winding side. This prevents the medium from an oblique winding.
To achieve the above objects, the invention also provides a roll medium holding device that has a winding core holding mechanism for holding one end of a winding core of a thin medium such as paper, film, or cloth wound in a roll, a slider portion fixed to the winding core holding mechanism, and a guiding portion for supporting the slider portion to be capable of sliding along the width direction of the medium, comprising a locking means that locks the slider portion from sliding in the direction away from the winding core, and an unlocking means that unlocks the locking means.
To attach the winding core, the slider portion is pushed and slid toward the winding core. As the winding core holding mechanism abuts to the winding core and holds it, the pressing effect on the slider portion is stopped. At that time, the slider portion will not move away from the winding core due to the effect of the locking means; thus, the holding condition of the winding core is maintained. With this, the winding core can be attached by a one-touch operation.
To remove the winding core, the unlocking means is operated to slide the slider portion and the winding core holding mechanism. Thus, the winding core can be removed by an easy operation almost like the one-touch operation.
The invention further provides the roll medium holding device as set forth above, wherein the locking means has wedge-shaped facing planes formed between the slider portion and the guiding portions and a stopper member for locking relative movement between the slider portion and the guiding portions.
Thus, the locking means can be composed of a simple mechanism. Accordingly the cost of the roll medium holding device can be reduced.
The invention still further provides the roll medium holding device as set forth above wherein the operational direction of the unlocking means agrees with the receding direction of the slider portion. Therefore, the operation of the unlocking means and the receding operation of the slider portion can be performed by a one-touch operation. This improves operability.
The invention additionally provides a winding device that winds a thin medium such as paper, film, or cloth output by a printer, comprising the roll medium holding device as described above. With this, the operability is improved for installing an empty winding core in the winding device and for removing the wound-up roll medium from the winding device.
BRIEF DESCRIPTION OF THE INVENTON
In the drawings:
FIG. 1
is a plan view of a center cross-sectional view of a core holding mechanism of the present invention;
FIG. 2
is a dissembled view of the core holding mechanism;
FIG. 3
is a plan view of a center cross-sectional view of the core holding mechanism holding a winding core of larger diameter;
FIG. 4
is a plan view of a center cross-sectional view of the core holding mechanism holding a winding core of smaller diameter;
FIG. 5
is a side view of an entire printer in which a winding device of the present invention is used;
FIG. 6
is a front view of the entire printer in which the winding device is used;
FIG. 7
is a plan view of the winding device;
FIG. 8
is a side view of the winding device when a looseness-detecting sensor is at the detecting position;
FIG. 9
is a side view of the winding device when the looseness-detecting sensor is at the receding position;
FIG. 10
is a front view of the winding device when the looseness-detecting sensor is at the detecting position;
FIG. 11
is a plan view of the winding device when the looseness-detecting sensor is at the detecting position;
FIG. 12
is a front view of a major portion of a sensor arm assembly;
FIG. 13
is a side view of another embodiment of the contact lever;
FIG. 14
is a plan view of a roll medium holding device;
FIG. 15
is a plan view of a major portion of the roll medium holding device;
FIG. 16
is a side view of a guiding portion;
FIG. 17
is a perspective view of the major portion of the roll medium holding device;
FIG. 18
is a perspective view of a locking means;
FIG. 19
is a dissembled view of an unlocking means;
FIG. 20
is a plan view of the locking means at work;
FIG. 21
is a plan view of the condition under which the locking means is unlocked;
FIG. 22
is a plan view of an obliquely wound medium;
FIG. 23
is a side view of the condition under which the medium is wound correctly;
FIG. 24
is a side view of the condition under which the medium wanders off and runs over a flange;
FIG. 25
is a plan view of roller units;
FIG. 26
is a side view of a conventional winding device;
FIG. 27
is a front view of the conventional winding device;
FIG. 28
is a side view of a conventional winding core holding member;
FIG. 29
is a side view of another conventional winding core holding member; and
FIG. 30
is a front view of a position fixing means of the conventional winding core holding member.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The configuration of the present invention is described in detail based on an embodiment illustrated in the drawings.
FIGS. 1 through 25
illustrate an embodiment in which a winding device
1
having winding core holding mechanisms
8
and
32
and a roll medium holding device
33
of the present invention is used in a printer
2
. The printer
2
is a large-scale full color printer
2
of ink jet type or electrostatic recording type, and a drawing medium
3
thereof is, for example, a roll paper wound on a pipe-like paper tube made of cardboard as the winding core
4
.
As illustrated in
FIGS. 1 through 4
, at least one of the winding core holding mechanisms
8
,
32
, which hold the winding core
4
from the right and left sides, has a base
57
, a larger diameter reference portion
58
, a tapered larger diameter centering portion
59
, a smaller diameter reference portion
60
, and a tapered smaller diameter centering portion
61
. The base
57
is fixed in the axial direction of the winding core
4
. The larger diameter reference portion
58
is capable of axially moving in and out of the base
57
and makes contact with an end face
4
a
of a winding core
4
′ of larger diameter. The centering portion
59
is capable of axially moving in and out of the larger diameter reference portion
58
and fits to the core
4
′ of larger diameter. The smaller diameter reference portion
60
is capable of axially moving in and out of the base
57
and makes contact with an end face
4
b
of a winding core
4
″ of smaller diameter. The smaller diameter centering portion
61
is capable of axially moving in and out of the smaller diameter reference portion
60
and fits to the core
4
″ of smaller diameter.
To hold the larger diameter core
4
′, the larger diameter centering portion
59
centers the core
4
′ as falling into the larger diameter reference portion
58
which in turn falls into the base
57
. The end face
4
a
of the larger diameter core
4
′ is positioned at a predetermined reference position
62
with respect to the base
57
. To hold the smaller diameter core
4
′, the smaller diameter centering portion
61
centers the core
4
′ as falling into the smaller diameter reference portion
60
. Then, the smaller diameter reference portion
60
, larger diameter reference portion
58
, and larger diameter centering portion
59
fall into the base
57
, to position the end face
4
b
of the smaller diameter core
4
′ at the reference position
62
.
For this reason, both the larger diameter core
4
′ of 3 inches of inner diameter and the smaller diameter core
4
′ of 2 inches of inner diameter can be held. Thus, two kinds of winding cores
4
′ and
4
″ can be supported without changing components. This improves operability and eliminates a complicated management of components. Also, the reference position
62
for the core
4
can be determined regardless of the size of the mounted core
4
. Therefore, when the core holding mechanism is used in the winding device
1
or in the printer
2
, the reference edge
31
of the medium
3
output from the printer
2
can be easily aligned with the reference position
62
of the winding core
4
. Consequently the oblique winding of the medium
3
, which is normally caused due to disagreement between the reference edge
31
and reference position
62
, can be prevented. Further, each reference portion
58
,
60
supports the winding core
4
by the end face
4
a
,
4
b
, and each centering portion
59
,
61
centers the winding core
4
with the tapered surface. Therefore, even when the inner diameter of the winding core
4
is not uniform, the center of rotation is first centered, and then the end faces
4
a
and
4
b
of the core
4
can be always positioned at the reference position.
In the printer
2
of this embodiment, a right side edge
31
of the output medium
3
in
FIG. 6
is used as a reference edge
31
. The end of the winding core
4
, which is held by the winding core holding mechanism of the winding device
1
on the right side (hereinafter denoted as a fixed-side winding core holding mechanism), is aligned with the reference edge
31
. On the other hand, the core holding mechanism
32
on the left side in
FIG. 6
(hereinafter denoted as a sliding-side core holding mechanism) is supported capable of sliding by a roll medium holding device
33
. The sliding-side core holding mechanism
32
is slid for attaching/detaching the winding core
4
.
In this embodiment, the winding core holding mechanisms
8
and
32
on left and right are configured the same except that the gear portion
15
is provided only in the core holding mechanism
8
and bearing
65
and washer
64
are provided only in the core holding mechanism
32
. As a result, the core holding mechanisms
8
and
32
on the left and right sides share most of the components, and thus the cost of the components can be reduced. Although both the core holding mechanisms
8
and
32
on the left and right sides are used to determine the reference position
62
in this embodiment, if at least fixed-side winding core holding mechanism
8
can determine the reference position
62
, the position
62
can be aligned with the reference edge
31
of the medium
3
. In this case, the sliding-side winding core holding mechanism
32
is simply configured to have a tapered centering portion as illustrated in
FIG. 29
, for example. This simplifies the configuration of the sliding-side core holding mechanism
32
.
Each of the core holding mechanisms
8
and
32
of this embodiment further has a flange shaft
63
fixed to the supporting stay
42
or spool supporting plate
12
. The flange shaft
63
passes through the washer
64
, bearing
65
, base
57
, larger diameter reference portion
58
, larger spring
66
, smaller spring
67
, larger diameter centering portion
59
, smaller diameter reference portion
60
, and smaller diameter centering portion
61
in this order; the smaller diameter centering portion
61
is stopped from coming off by E-ring
68
. The members other than the washer
64
and an inner ring of the bearing
65
rotate together with the core
4
held thereby. Since the bearing
65
is used in each of the core holding mechanisms
8
and
32
, the rotation load on the members rotating together with the core
4
is reduced, and the core
4
held by those members is prevented from idle rotation.
The base
57
is formed with a flange
69
for protecting the side edges of the medium
3
. The base
57
also has protrusion raising portions
70
, axially extending escape grooves
71
cut adjacent to the protrusion raising portions
70
, recess portions
72
, and axially parallel guide grooves
73
. The larger diameter reference portion
58
includes protrusions
74
, which hit against the protrusion raising portions
70
of the base
57
or are guided to the escape grooves
71
, nails
75
to be caught at the recess portions
72
of the base
57
, and cam grooves
76
. Although the larger diameter reference portion
58
is capable of sliding with respect to the base
57
, the nails
75
on the larger diameter reference portion
58
are caught by the recess portions
72
of the base
57
to prevent the reference portion
58
from coming off from the base
57
. The amount of the sliding of the larger diameter reference portion
58
in the direction to fall into the base
57
varies depending on the rotational angle of the larger diameter reference portion
58
with respect to the base
57
. In other words, when the protrusions
74
on the larger diameter reference portion
58
contact the protrusion raising portions
70
, the reference portion
58
can fall into the base no farther than that. On the other hand, when the larger diameter reference portion
58
is rotated and the protrusions
74
are guided to the escape grooves
71
of the base
57
, the reference portion can further fall into the base. Note that, as understood in
FIG. 19
, the protrusion raising portion
70
, escape groove
71
, recess portion
72
, guide groove
73
, protrusion
74
, pawl(nail)
75
, cam groove
76
, cam protrusion
77
, sliding protrusion
78
, and bottom portion
83
are respectively formed at three positions, i.e., equally positioned by 120° around the corresponding circumferences in this embodiment. It is not limited to this.
The protrusion raising portions
70
and protrusions
74
are positioned such that when the winding core
4
′ of larger diameter is made to contact with and pushed into the larger diameter reference portion
58
, the end face
4
a
of the core
4
′ is positioned a predetermined distance (7 mm, for example) away from the inner surface of the flange
69
, as illustrated in FIG.
3
. Consequently the flange
69
is separated from the winding core
4
′ by a predetermined distance, and the end face
4
a
of the core
4
′ can be positioned at the reference position
62
. Further, because the flange
69
and core
4
′ are positioned with a predetermined distance from one another, the gap can be a relief for various situations such as the case that the medium
3
reference edge
31
and the reference position
62
are shifted from one another, the case that the medium
3
absorbs moisture during printing and the width dimension thereof expands, the case that there is a discrepancy between the length of the winding core on the supply side and that on the winding side although the normal dimensions are the same, and the case that there is a discrepancy between the length of the winding core on the supply side and the width of the medium
3
. This provides a countermeasure to the cause that hinders winding. In this embodiment, although the distance between the flange
69
and winding core
4
′ is set 7 mm, it is not limited to this.
The smaller diameter reference portion
60
is formed integrally with the larger diameter centering portion
59
. The smaller diameter reference portion
60
includes cam protrusions
77
, slide protrusions
78
, axially parallel guiding grooves
79
, and engaging holes
80
. The cam protrusions
77
are guided to the cam grooves
76
cut in the larger diameter reference portion
58
, and the slide protrusions
78
are guided to the guiding grooves
73
cut in the base
57
. With this configuration, the smaller diameter reference portion
60
is rotated by the cam mechanism
76
and
77
while sliding into the larger diameter reference portion
58
. Further, the slide protrusions
78
on the smaller diameter reference portion
60
are engaged with and guided into the guide grooves
73
in the base
57
. With this, the smaller diameter reference portion
60
is movable in the axial direction of the base
57
, but locked in the rotational direction to rotate together with the base
57
.
The shape of the cam grooves
76
and the positions of the cam protrusions
77
are configured such that when the winding core
4
′ of smaller diameter is made to contact with and pushed into the smaller diameter reference portion
60
, the cam protrusions
77
guide the cam grooves
76
in the rotational direction to rotate the larger diameter reference portion
58
, and the protrusions
74
on the larger diameter reference portion
58
come off the protrusion raising portions
70
and fall into the escape grooves
71
, as illustrated in FIG.
4
. Then, a bottom portion
81
of the larger diameter reference portion
58
is pushed in by the larger diameter centering portion
59
so that the larger diameter reference portion
58
and larger diameter centering portion
59
fall into the base
57
and recede from the periphery of the winding core
4
″. At the same time, the reference position
62
is determined such that a bottom portion
82
of the smaller diameter reference portion
60
comes into contact with the bottom portion
83
of the base
57
and the end face
4
b
of the winding core
4
″ is positioned a predetermined distance (for example, 7 mm) away from the inner surface of the flange
69
. This also provides a countermeasure to the cause that hinders winding in the same manner as supporting the larger diameter core
4
′. Although the gap between the flange
69
and winding core
4
″ is set 7 mm in this embodiment, it is not limited to this.
The smaller diameter centering portion
61
includes slide protrusions
84
, which are guided into the guiding grooves
79
in the smaller diameter reference portion
60
, and nails
85
which are caught by the edges of the engaging holes
80
in the smaller diameter reference portion
60
. Therefore, the slide protrusions
84
on the smaller diameter centering portion
61
are engaged with the guiding grooves
79
in the smaller diameter reference portion
60
and guided thereto. Accordingly the smaller diameter centering portion
61
is movable in the axial direction of the smaller diameter reference portion
60
, but is locked in the rotational direction to rotate together with the reference portion
60
. Also, the pawls(nails)
85
of the smaller diameter centering portion
61
are caught in the engaging holes
80
to prevent the smaller diameter centering portion
61
and reference portion
60
from separating from each other.
The larger spring
66
is arranged as compressed to push open between the base
57
and smaller diameter reference portion
60
. The smaller spring
67
is arranged as compressed to push open between the base
57
and smaller diameter centering portion
61
.
When the winding core
4
′ of larger diameter is held by the winding core holding mechanism
8
, the device is operated in the following manner. The end portion of the core
4
′ contacts the larger diameter centering portion
59
as illustrated in
FIG. 3
, and the core
4
′ is pushed in against the spring force of the larger spring
66
until the end face
4
a
thereof hits against the larger diameter reference portion
58
. Then, the protrusions
74
on the larger diameter reference portion
58
come into contact with the protrusion raising portions
70
of the base
57
, and the end face
4
a
of the core
4
′ is positioned at the reference position
62
. When the corner portion of the inner diameter surface of the core
4
′ pushes the larger diameter centering portion
59
in, a centering is performed by the tapered surface. Moreover, since the spring force of the larger spring
66
is exerted, a sufficient rotational friction resistance can be provided to the rotational torque necessary for winding. To increase the rotational friction resistance necessary for holding the winding core
4
, a plurality of narrow grooves may be cut along the axial direction on the outer circumference of the larger diameter centering portion
59
.
When the winding core
4
′ of smaller diameter is held by the winding core holding mechanism
8
, the device is operated in the following manner. The end portion of the core
4
″ contacts the smaller diameter centering portion
61
as illustrated in
FIG. 4
, and the core
4
″ is pushed in against the spring force of the smaller spring
67
until the end face
4
b
thereof hits against the smaller diameter reference portion
60
. As the smaller diameter reference portion
60
is pushed in against the spring force of the larger spring
66
, the cam protrusions
77
on the smaller diameter reference portion
60
come into contact with the cam grooves
76
cut in the larger diameter reference portion
58
and the larger reference portion
58
is rotated according to the inclination of the cam grooves
78
. With the rotation of the larger diameter reference portion
58
, the protrusions
74
on the larger diameter reference portion
58
come off the protrusion raising portions
70
of the base
57
and becomes movable deeper along the escape groove
71
. As the winding core
4
′ is further pushed, the bottom portion
82
of the smaller diameter reference portion
60
hits against the bottom portion
83
of the base
57
. This stops the pushing of the winding core
4
″.
When the core
4
″ is pushed in, the corner portion at the inner diameter surface of the core
4
″ contacts the tapered surface of the smaller diameter centering portion
61
to be centered. In addition, since the spring force of both springs
66
and
67
are exerted on the core
4
″, a sufficient rotational friction resistance can be given to the rotational torque necessary for winding. To increase the rotational friction resistance necessary for holding the core
4
, a plurality of narrow grooves may be axially cut in the outer circumference of the smaller diameter centering portion
61
, as illustrated in FIG.
2
.
As the winding core
4
″ is removed and the pressing is stopped, the smaller centering portion
61
and smaller reference portion
60
are returned to the original positions as illustrated in
FIG. 1
by the spring forces of springs
66
and
67
. When the smaller reference portion
61
is pushed back, the cam protrusions
77
on the smaller reference portion
60
push up the inclined surfaces of the cam grooves
76
in the larger reference portion
58
. Then, when the bottom surfaces of the protrusions
74
on the larger reference portion
58
are moved as low as the protrusion raising portions
70
, the cam protrusions
77
rotate the larger reference portion
58
using the cam grooves
76
. In the above manner, the device returns to the normal condition.
The winding device
1
having the above mentioned winding core holding mechanisms
8
and
32
and a roll medium holding device
33
, which will be described later, is now described. As illustrated in
FIGS. 5 through 7
, the winding device
1
comprises a winding mechanism
5
and a looseness-detecting sensor
6
. The winding mechanism
5
winds the medium
4
output by the printer
2
on the winding core
4
. The looseness-detecting sensor
6
detects looseness of the medium
3
and actuates the winding mechanism
5
upon detection. The looseness-sensor
6
is also capable of receding from the moving area of the medium
3
when the sheet tray
7
is attached to the printer
2
. For this reason, even when the sheet tray
7
is attached to the printer
2
for stocking up the cut medium
3
, the medium
3
is prevented from interrupting the looseness-detecting sensor
6
. There is no need to detach/attach a whole or part of the winding device
1
even when the sheet tray
7
is attached/detached.
Used as the winding core
4
is a paper tube made of cardboard, which is the same kind as that used for a blank medium
3
to be set in the printer. The winding core
4
is not limited to such a paper tube, but it is understood that the core may be a tube exclusively used for this purpose.
In this embodiment, the looseness-detecting sensor
6
is attached to the winding mechanism
5
by a sensor arm assembly
10
, as illustrated in
FIGS. 8 through 12
. The winding mechanism
5
has a pair of winding core holding mechanisms
8
and
32
that support the winding core
4
by holding both ends of the core
4
, a motor mechanism
9
that drives at least one of the winding core holding mechanisms
8
,
32
(for example, the winding core holding mechanism
8
on the right side in
FIG. 2
here) as the looseness-detecting sensor
6
detects looseness of the medium
3
, and spool supporting board
12
and spool reinforcing board
13
that support and fix the winding core holding mechanism
8
, motor mechanism
9
, and sensor arm assembly
10
on the stay
11
of the printer
2
.
The motor mechanism
9
has a built-in decelerating gear train. A gear portion
15
is formed around an outer periphery of a boss portion
14
of the winding core holding mechanism
8
. A pinion
16
of the motor mechanism
9
is meshed with the gear portion
15
of the winding core holding mechanism
8
. Note that a code
17
in
FIGS. 8 and 10
indicates a cover.
The sensor arm assembly
10
includes a sensor arm
18
that supports the looseness-detecting sensor
6
to be capable of swinging, an arm rotary shaft
19
that rotatably supports the sensor arm
18
with respect to the winding mechanism
5
and rotates together with the sensor arm
18
, a friction plate
20
united with the sensor arm
18
and arm rotary shaft
19
, a clutch gear
21
that meshes with the gear portion
15
of the winding core holding mechanism
8
and is in contact with the friction plate
20
, a spring
22
composed of a compressed coil spring that presses the clutch gear
21
onto the friction plate
20
, and a spring basket
23
that supports one end of the spring
22
, the other end of which faces the clutch gear
21
.
The arm rotary shaft
19
passes through a substantially U-shaped supporting portion
24
formed at the upper end of the sensor arm
18
and both ends thereof are fixed by E-rings
25
. When the arm rotary shaft
19
is inserted into a supporting portion
24
of the sensor arm
18
, the friction plate
20
, clutch gear
21
, spring
22
, spring basket
23
, and spacer
26
are installed inside the supporting portion
24
in this order. When the spring
22
is installed, it is compressed. The clutch gear
21
is pressed by the force exerted by the spring
22
onto the friction plate
20
. The arm rotary shaft
19
and friction plate
20
are secured to the sensor arm
18
with a D-cut fitting, etc. so that they rotate together with the sensor arm
18
as a single unit. In this embodiment, the arm rotary shaft
19
is formed like a tube. A cord
27
from the looseness-detecting sensor
6
passes through the inside of the arm rotary shaft
19
.
One end of the arm rotary shaft
19
projecting from the sensor arm assembly
10
is rotatably fitted into a hole in the spool supporting plate
12
via the spacer
26
. The other end of the arm rotary shaft
19
projecting from the sensor arm assembly
10
is rotatably fitted into a hole in the spool reinforcing board
13
via the spacer
26
. Then, the spool reinforcing plate
13
is screwed onto the spool supporting board
12
to sandwich the sensor arm assembly
10
.
The sensor arm assembly
10
is rotatable about the arm rotary shaft
19
with respect to the spool reinforcing board
13
and spool supporting board
12
. At that time, the arm rotary shaft
19
, sensor arm
18
, and friction plate
20
rotate together as a single unit within a limited range that will be described later.
The looseness-detecting sensor
6
is a mechanical contact-type sensor that performs detection with the contact of the medium
3
and is united with the winding mechanism
5
. Since the sensor is of a contact-type, the detection is kept accurate, while it may be degraded with an optical sensor because the optical axis of the sensor is intercepted due to contamination or shifted after installation. Thus, reliability of detection can be improved. Because the looseness-detecting sensor
6
is united with the winding mechanism
5
, there is no need to wire the sensor with the winding mechanism
5
, which is normally required when the optical sensor is used in the printer
2
. This simplifies the operation of installing the sensor in the printer
2
.
The looseness-detecting sensor
6
has a contact lever
28
, which is attached to the bottom portion of the sensor arm
18
to be capable of swinging, and a photo sensor
29
for detecting the swing of the contact lever
28
. The contact lever
28
is swung by the contact of the medium
3
, and this movement is detected by the photo sensor
29
. The contact lever
28
is capable of swinging with a very small force. In other words, the contact lever
28
is normally in a raised position (shown by a solid line in FIG.
8
), and the weight thereof is well-balanced so that the sensor
6
swings down to a lower position (shown by the double-dotted line in the same figure) with a very small force. With this, the lever
28
is protected from bending or damage when the medium
3
comes into contact therewith. Note that the contact portion of the contact lever
28
with the medium
3
can be made in a circular arc shape as shown in
FIGS. 8 and 9
, or a rotatable roller
30
may be attached to the sensor as shown in
FIG. 13
to reduce contact resistance.
As illustrated in
FIGS. 14 through 19
, the roll medium holding device
33
includes a slider portion
34
fixed to the core holding mechanism
32
and a guide portion
35
supporting the slider portion
34
to be capable of sliding along the width direction W of the medium
3
. The roll medium holding device
33
also includes a locking means
36
, which locks the slider portion
34
from sliding in the direction moving away from the winding core
4
, and an unlocking means
37
which can unlock the locking means
36
. The sliding portion
34
is pushed and slid toward the winding core
4
for attaching the winding core
4
. Since the locking means
36
is not operating at that time, the slider portion
34
can be slid easily. After the winding core holding mechanism
32
contacts and holds the winding core
4
, the pushing effect on the slider portion
34
is stopped. At that time, the slider portion
34
never moves in the direction away from the winding core
4
because of the effect of the locking means
36
, maintaining a good holding condition of the winding core
4
. Accordingly the winding core
4
can be installed by a one-touch operation. To remove the winding core
4
, the unlocking means
37
is operated to slide the slider portion
34
and winding core holding mechanism
32
. Accordingly the winding core
4
can be removed by an easy operation almost like a one-touch operation.
The guiding portions
35
are composed of guiding rails extending along the stay
11
formed in the width direction W of the printer
2
from the left end to the vicinity of the right end of the winding device
1
. The guiding portions
35
are channel components, each of which has a substantially U-shaped cross-section; they are arranged at the top and bottom so that the open ends of substantial U-shape face each other. As illustrated in
FIG. 16
, each of the guiding portions
35
is positioned by hitting against a positioning projection
38
which is formed at the stay
11
in the horizontal direction. Each guiding portion
35
is positioned in the above manner, and then held in a guiding rail securing plate
39
and tightly secured to the stay
11
. In this embodiment, the guiding portion is tightly secured by a screw.
The slider portion
34
includes a slide plate
40
, sliding blocks
41
attached at the four comers of the slide plate
40
, and a supporting stay
42
for an operator to perform a sliding operation. The sliding blocks
41
are fitted at the four corners of the slide plate
40
, as illustrated in
FIG. 18
, etc. Contact points
43
are formed on the front F surfaces and back R surfaces of the sliding blocks
41
to make contact with inner surfaces of the guiding portions
35
. Consequently the contact area of the guiding portions
35
with the sliding blocks
41
can be reduced to a minimum to reduce resistance when sliding. One of the four sliding blocks
41
is not formed with the contact points
43
. Therefore, even if the guiding portions
35
are distorted due to errors in dimensions or assembly, the slider portion
34
can be slid easily.
The locking means
36
includes wedge-shaped facing planes
44
provided between the slider portion
34
and guiding portions
35
, and a stopper member
45
that creeps in and widens the space between the facing planes
44
to lock relative movement of the slider portion
34
and guiding portions
35
. Consequently the locking means
36
can be configured with a simple mechanism, thus reducing the cost for the roll medium holding device
33
. In this embodiment, as illustrated in
FIGS. 20 and 21
, the facing planes
44
consist of an inclined surface
46
constructed inside the guiding portion
35
of the slide plate
40
and an inner surface
47
of the guiding portion
35
that is opposed to the inclined surface
46
.
The stopper member
45
is composed of a metallic cylindrical roller, for example. Also, a spring
48
composed of a compressed coil spring is provided between the sliding block
41
and the stopper member
45
to push the stopper member
45
into the space between the facing planes
44
. The spring
48
is supported by a spring supporting projection
49
on the sliding block
41
. Although the stopper member
45
is composed of a cylindrical roller in this embodiment, it may be formed in a spherical shape or a wedge shape. With either shape, the stopper member
45
moves into the space between the facing planes
44
to lock relative movement between the slider portion
34
and the guiding portions
35
.
The core
4
is installed in the following manner. As the slider portion
34
is pushed toward the core
4
, the stopper member
45
escapes from the space between the facing planes
44
. Therefore, the slide plate
40
is not locked and can be slid easily. As the sliding-side winding core holding mechanism
32
abuts to the core
4
and holds it, the pressing of the slider portion
34
is stopped. Since the spring
48
has pushed the stopper member
45
into the space between the facing planes
44
, even when the operator's hand is released or the slider portion
34
is pushed in the direction away from the core
4
as illustrated in
FIG. 20
, the stopper member
45
moves to creep in the space between the facing planes
44
. Consequently the sliding plate
40
is locked onto the guiding portions
35
. Thus, both ends of the core
4
are held by the winding core holding mechanisms
8
and
32
on the left and right sides, which maintains the holding condition.
The unlocking means
37
includes operation lever
50
and unlocking lever
51
which are attached to the supporting stay
42
to be capable of swinging, as illustrated in FIG.
19
. The operation lever
50
is supported at the portion of the supporting stay
42
on the sliding plate
40
side, i.e., on the rear side R by a rotary shaft
52
, and also has an operating portion
53
projecting to the front side F. The unlocking lever
51
is supported at the center of the supporting stay
42
by a rotary shaft
54
, and has a pressing portion
55
that presses the stopper member
45
in the direction to move off the space between the facing planes
44
by the swing thereof. The operation lever
50
is formed with a lever pushing protrusion
56
that swings the unlocking lever
51
when the lever
50
is rotated about the rotary shaft
52
. As illustrated in
FIG. 15
, as the operating portion
53
of the operation lever
50
is pushed in the arrow direction, the operation lever
50
is swung, and the lever pushing protrusion
56
swings the unlocking lever
51
. Then, as illustrated in
FIG. 21
, as the pressing portion
55
moves the stopper member
45
out of the space between the facing planes
44
, the slider portion
34
is unlocked.
In this embodiment, as the operation lever
50
is moved in the direction to which the slider portion
34
recedes (in the arrow direction in FIG.
15
), the unlocking lever
51
moves the stopper member
45
out of the space between the facing planes
44
. In other words, the operation direction of the unlocking means
37
is same as the direction in which the guiding portion
35
is receded. For this reason, the unlocking means
37
is operated simultaneously with the receding operation of the slider portion
34
by a one-touch button operation. This improves operability.
Also, the unlocking means
37
is equipped with the operation lever
50
and unlocking lever
51
and the swing of the operation portion
53
swings the pressing portion
55
with the effect of a lever. For this reason, even when the stopper member
45
is tightly stuck between the facing planes
44
, it can be moved with a small force.
In this winding device
1
, as illustrated in
FIG. 22
, a roller unit
86
is provided in the vicinity of each end of the core
4
to press the medium
3
tight while it is wound and to prevent the medium
3
from being wound crooked. Each of the roller units
86
consists of a primary roller
87
and a secondary roller
88
. The primary roller
87
contacts the medium
3
during the winding of the medium
3
to give resistance (pressure) to the medium
3
. The secondary roller
88
contacts the medium
3
individually or together with the primary roller
87
when the medium
3
is wounded obliquely and runs over the core holding mechanisms
8
and
32
, so that a larger resistance than that only by the primary roller
87
is given. When the medium
3
is wound straight as shown by the single-dotted line in
FIG. 22
, the medium
3
is given resistance only by the primary roller
87
in each roller unit
86
as illustrated in
FIG. 23
, and thus the same resistance is given to both right and left sides of the medium
3
. Consequently the medium
3
is lightly pressed and wound up, so that even a medium
3
that cannot tear easily can be tightly wound up.
When the medium
3
wanders off and one side edge thereof runs over one of the core holding mechanisms (here, the sliding-side core holding mechanism
32
) as shown by the double-dotted line in
FIG. 22
, the resistance is given to the medium
3
by the secondary roller
88
only or together with the primary roller
87
in the roller unit
86
close to the core holding mechanism
32
, over which the medium
3
has run, as illustrated in FIG.
24
. On the other hand, the other roller unit
86
on the other end is given a resistance only by the primary
87
because the medium
3
does not expand. For this reason, the winding continues as the expanding side of the medium
3
is given a large resistance while the non-expanding side of the medium
3
is given a small resistance. As a result, the medium
3
is corrected from the oblique winding direction, to the opposite direction of wandering-off. Thus the direction of the oblique winding of the medium
3
is changed to correct the winding direction.
In addition to the primary and secondary rollers
87
and
88
, each roller unit
86
further includes a bracket
90
, which is mounted capable of swinging up and down with respect to the stay
11
with the work of a hinge
89
and supports the primary and secondary rollers
87
and
88
. The bracket
90
switches the contact conditions of the rollers from one under which at least one of the rollers
87
,
88
contacts the medium
3
to the other under which none of the rollers
87
,
88
contact the medium
3
as the bracket
90
is lifted to the back.
As illustrated in
FIG. 25
, each of the rollers
87
and
88
consists of a support shaft
91
which is fixed to the bracket
90
to be incapable of rotating and extends along the width direction W, a rubber roller
92
, a torque limiter
93
, a one-way clutch spring
94
, and a spacer
95
which is mounted onto the support shaft
91
in this order. The torque limiter
93
is of a double-layered cylindrical shape and the outer portion thereof is capable of rotating in one direction around the inner portion with a certain force, but is incapable of rotating in the opposite direction. A publicly-known torque limiter can be used. The outer portion of the torque limtter
93
is engaged with the rubber roller
92
to rotate together with the roller
92
.
The one-way clutch spring
92
is provided between the inner portion of the torque limiter
93
and the support shaft
91
. As rotated in the winding-up direction (shown by arrow in FIG.
25
), the one-way clutch spring
94
is wound up tightly and united with the support shaft
91
. With this, when the rubber roller
92
rolls touching the medium
3
in the winding direction, the rubber roller
92
and the outer portion of the torque limiter
93
rotate, but the inner portion of the torque limiter
93
does not rotate because the inner portion is fixed to the support shaft
91
by the one-way clutch spring
94
. For this reason, a force is exerted as a brake by the torque limiter
93
. The strength of the brake force depends on the torque value of the limiter
93
.
When the rubber roller
92
is rotated in the direction opposite to the winding direction to pull out the wound-up medium
3
, the outer portion and inner portion of the torque limiter
93
are rotated together; since this pulling-out direction is the same direction to which the one-way clutch spring
94
winds and spreads, the outer and inner portions of the limiter
93
rotate around the supporting shaft
91
. Consequently the rubber roller
92
, torque limiter
93
, and one-way clutch spring
94
rotate altogether around the support shaft
91
. In other words, the torque limiter
93
does not generate the braking force.
As illustrated in
FIGS. 23 and 24
, two of rollers
87
and
88
are arranged with a difference in level. Because of this, when the medium
3
is wound without touching the flange
69
, only the primary roller
87
contacts the medium
3
as illustrated in
FIG. 23
; when the medium
3
runs over the flange
69
, only the secondary roller
88
contacts the medium
3
as illustrated in FIG.
24
.
The operation of the above mentioned winding device
1
to wind the medium
3
on the core
4
will be described hereinafter.
To wind the medium
3
on the core
4
continually, the sheet tray
7
is not attached. The core
4
is mounted to the roll medium holding device
44
. At that time, an end portion of the core
4
is first attached to the fixed-side core holding mechanism
8
, then the sliding-side core holding mechanism
32
is slid until it hits against the end faces
4
a
and
4
b
of the core
4
, and finally the core
4
is sandwiched between the core holding mechanisms
8
and
32
. Thus, the core
4
is kept held unless the operation lever is operated. Because the core
4
is held by the core holding mechanisms
8
and
32
, the alignment of the end faces
4
a
and
4
b
of the core
4
with the reference position can be automatically performed no matter which size the core is.
After the core
4
is mounted, the output by the printer
2
is started. As the front end of the medium
3
reaches the core
4
with extra length, it is attached to the core
4
with a scotch-type tape. Even after this, the printer
2
continues output.
As the printer
2
continues printing out the medium
3
, the medium
3
becomes very loose. The detecting sensor
6
detects the looseness of the medium
3
. With this, the driving portion
9
is actuated so that both core holding mechanisms
8
and
32
and the core
4
are rotated together to start winding the medium
3
. While the medium
3
is being wound, the printer
2
still keeps printing out the medium
3
. However, since the speed of winding the medium
3
is faster than the output speed of the printer
2
, the looseness of the medium
3
decreases, and finally the detecting sensor
6
no longer detects the looseness. At this point, the operation of the driving portion
9
is stopped to stop winding the medium
3
.
As the medium
3
becomes very loose, it is wound up; as the medium
3
is tensioned, the operation of winding-up is stopped. By repeating these operations, the medium
3
output by the printer
2
can be wound on the core
4
of the winding device
1
. When wound, the medium
3
is pressed by the first rollers
87
on the left and right sides, resulting in a tight winding.
The medium
3
may wander off during winding, as shown by the double-dotted line in
FIG. 22
, due to a slightly crooked end portion of the medium
3
when attached with a scotch-type tape. If this happens, the side edge of the medium
3
comes into contact with the flange
69
and it traces a spread course as illustrated in FIG.
24
. As the medium
3
becomes loose around the core
4
, the secondary roller
88
comes into contact with the medium
3
. At the same time, since the medium
3
goes away from the flange
69
on the other side, the winding on that side does not increase and the primary roller
87
is in contact with the medium
3
.
For this reason, the brake forces are generated in different levels at the roller units
86
on the right and left sides. As the roller units keep generating brake forces of different levels, the right side of the medium
3
, which is given a weaker brake force, has less pressure on winding than the left side of the medium
3
which is given a stronger brake force. Consequently the winding length of the medium is longer on the right side. Because of the difference in the winding lengths on the right and left sides of the medium
3
, the oblique winding is eased or the direction of the oblique winding is turned over (corrected). Thus, the oblique winding can be prevented.
To remove the wound-up medium
3
from the winding device
1
, the sliding-side core holding mechanism
32
of the winding device
1
is receded to the side. For this, while the operation lever
50
is being pushed toward the receding direction, the slider portion
34
is easily slid. Then, the heavy roll medium
3
can be dismounted easily and safely.
When the medium
3
output by the printer
2
is cut, the sheet tray
7
is attached and the looseness-detecting sensor
6
at the detecting position shown by a broken line in
FIGS. 8 and 5
is receded to the back.
The above is operated in the following manner. First, the sensor arm
18
is pushed to the back by a finger and the like. Then, the sensor arm
18
is rotated to rotate the friction plate
20
. At that time, the friction plate
20
functions to rotate the clutch gear
21
. But, since the clutch gear
21
is meshed with the gear portion
15
of the fixed-side core holding mechanism
8
, it does not rotate. For this reason, the friction plate
20
slips against the clutch gear
21
. As a result, the entire sensor arm assembly
10
is rotated, and the looseness-detecting sensor
6
is caused to recede to the back. Otherwise, the fixed-side core holding mechanism
32
may be held by hand and turned to the opposite direction to the winding direction to cause the looseness-detecting sensor
6
to recede to the back in the same manner.
A portion of the sensor arm
18
abuts to the spool supporting plate
12
or spool reinforcing plate
13
and reaches the receding position as illustrated by the double-dotted line in
FIGS. 9 and 5
. Even under the condition in which the sensor arm assembly
10
is caused to recede furthest to the back, since the friction plate
20
and clutch gear
21
feel the friction resistance due to the force of the spring
22
, they do not move from the positions thereof. The clutch gear
21
is engaged with a decelerating gear train of the motor mechanism
9
via the gear portion
15
of the fixed-side core holding mechanism
8
and the pinion
16
of the motor mechanism
9
; therefore, the sensor arm assembly
10
never turns with the weight thereof. Consequently the sensor arm assembly
10
is held at the position where it was stopped by the friction resistance thereof with the friction plate
20
.
For causing the looseness-detecting sensor
6
to recede to the back, the operation is not limited to the above manual operation, but the power of the motor mechanism
9
may be used. In this case, the motor mechanism
9
is driven to rotate the fixed-side core holding mechanism
8
in the opposite direction to the winding direction. With this, the clutch gear
21
is rotated counterclockwise in FIG.
4
. Then, the friction plate
20
is exerted against the friction resistance counterclockwise by the clutch gear
21
, and the entire sensor arm assembly
10
united with the friction plate
20
rotates and recedes to the back. It is understood that, even with this, the receded condition can be maintained.
When cutting, the output medium
3
is stopped to start winding with the winding device
1
again, the sheet tray
7
is removed and the looseness-detecting sensor
6
is pulled forward to the looseness-detecting position.
The above operation is performed in the following manner. First, the core
4
is set in the winding device
5
. The front edge of the medium
3
output by the printer
2
is attached to the core
4
with a scotch-type tape. By manual operation or turning on a fast forward switch, the core holding mechanism
8
is rotated in the winding direction to wind the medium
3
on the core
4
by more than single turn. Then, the preparation for winding the medium is completed. In other words, by rotating the fixed-side core holding mechanism
8
, the clutch gear
21
engaged with the gear portion
15
of the core holding mechanism
8
is rotated clockwise in FIG.
5
. Then, the friction plate
20
is exerted the clockwise rubbing resistance by the clutch gear
21
, and the entire sensor arm assembly
10
united with the friction plate
20
rotates to return to the front side in the looseness-detecting position. Also, a portion of the sensor arm
18
abuts the spool supporting plate
12
or spool reinforcing plate
13
so that the sensor arm assembly
10
is positioned at the looseness-detecting position. Thus, the looseness-detecting sensor
6
automatically returns to the detecting position upon the movement of winding the medium
3
. The looseness-detecting sensor
6
always and for certain returns to the detecting position.
When the core holding mechanism
8
starts winding, the gear portion
15
of the fixed-side core holding mechanism
8
continually attempts to rotate the clutch gear
21
, but the clutch gear
21
keeps slipping against the friction plate
20
. Because of this, the sensor arm assembly
10
does not move from the looseness-detecting position.
Note that although the above described embodiment is an example of the preferred embodiments, the present invention is not limited to this, but can be modified within the scope of the invention.
For example, although the winding core holding mechanisms
8
and
32
and the roll medium holding device
33
are used in the winding device
1
in this embodiment, they may be mounted onto the medium supplying portion in the printer
2
to hold the blank roll medium
3
before printing. Even in this case, the operability is improved in changing the core
4
to another of different size, and the reference position for the medium
3
to be output can be easily aligned with the winding core holding mechanisms
8
and
32
. Also, the roll medium
3
can be easily attached/detached.
As understood from the above description, according to the winding core holding mechanism described above, both winding cores of larger and smaller diameters can be supported without attachment and detachment thereof. This improves operability and eliminates the troublesome management of the components.
Further, the reference position for the winding core can be always the same position regardless of the size of the attached core. For this reason, when the winding core holding mechanisms are used in a printer or a winding device, the position of the medium output by the printer can be easily aligned with that of the winding core. This prevents an oblique winding of the medium. Also, the winding core having the same width as the medium to be output can be used.
Further, each reference portion supports the winding core by the end face, and each centering portion centers the core with the tapered surface thereof. Therefore, even if the inner diameter of the winding core is not uniform, the center of rotation is first centered, and then the winding core end face is always set at the reference position.
Since there is no need to use a winding core exclusively used for the winding purpose, the cost of the winding core as well as the management of the winding core can be eliminated
According to the invention, the reference edges of the medium supplied by the printer can be easily aligned with the reference position on the winding side. This prevents the oblique winding of the medium.
As understood from the above description, according to one form of the described roll medium holding device, the operation of moving/locking of the winding core holding mechanism and the operation of unlocking/moving can be easily performed by a one-touch operation. This improves safe operability of detaching/attaching the roll medium to a great extent.
According to another form of the roll medium holding device, the locking means can be composed of a simple mechanism. Accordingly the cost of the roll medium holding device can be reduced.
According to yet another form of the roll medium holding mechanism, the operation of the unlocking means and the receding operation of the slider portion can be performed by a one-touch button operation. This further improves operability.
According to the winding device of the invention, the operability is improved for installing an empty winding core in the winding device and for removing the wound-up roll medium from the winding device.
While the foregoing description and drawings represent the present invention, it will be obvious to those skilled in the art that various changes may be made therein without departing from the true spirit and scope of the present invention.
Claims
- 1. A winding core holding mechanism for holding at least one end portion of a winding core on which a thin medium such as paper, film, or cloth is wound, comprising:a base fixed in the axial direction of said winding core; a larger diameter reference portion, which is capable of axially moving in and out of said base and abuts an end face of said winding core; a tapered larger diameter centering portion, which is capable of axially moving in and out of said larger diameter reference portion and fits into a winding core of larger diameter; a smaller diameter reference portion, which is capable of axially moving in and out of said base and abuts an end face of a winding core of smaller diameter; and a tapered smaller diameter centering portion, which is capable of axially moving in and out of said smaller diameter reference portion and fits into said winding core of smaller diameter; wherein in order to hold said winding core of larger diameter, said larger diameter centering portion centers said winding core while falling into said larger diameter reference portion, and also said larger diameter reference portion falls into said base to position said end face at a predetermined reference position with respect to said base; in order to hold said winding core of smaller diameter, said smaller diameter centering portion centers said winding core while falling into the smaller diameter reference portion, and also said smaller diameter reference portion, said larger diameter reference portion, and said larger diameter centering portion fall into said base to position said end face at said reference position.
- 2. A winding device for winding a thin medium such as paper, film, or cloth output by a printer on a winding core, comprising said winding core holding mechanism of claim 1 for holding said winding core.
- 3. A roll medium holding device equipped with a winding core holding mechanism for holding one end of a winding core of a thin medium such as paper, film, and cloth wound in a roll, a slider portion fixed onto said winding core holding mechanism, and guiding portions for supporting said slider portion to be capable of sliding along the width direction of said medium, comprising:locking means for locking said slider portion from sliding in the direction away from said winding core; and unlocking means for unlocking said locking means; wherein said locking means has wedge-shaped facing planes formed between said slider portion and said guiding portions and a stopper member for locking relative movement between said slider portion and said guiding portions.
- 4. The roll medium holding device as set forth in claim 3, wherein the operational direction of said unlocking means is the receding direction of said slider portion.
- 5. A winding device that winds a thin medium such as paper, film, or cloth output by a printer, comprising said roll medium holding device of claim 3.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-107191 |
Apr 2000 |
JP |
|
2000-107199 |
Apr 2000 |
JP |
|
US Referenced Citations (7)