This application relates to and claims the benefit and priority to European Application No. 15382027, filed Jan. 30, 2015.
The present invention relates to winding devices and methods for winding strips.
Winding devices and methods for winding strips of material, particularly metal strips, on the rotary mandrel of a winding machine are known. Some of these devices are incorporated in the mandrel of the winding machine and consist of a longitudinal groove in the mandrel in which the end of one or more strips is introduced, the groove internally comprising jaws holding the ends of the strips. When the mandrel rotates for winding, it pulls the strips along and winds them on its surface.
Other devices for winding a strip are the so-called belt wrappers, consisting of mechanisms outside the mandrel of the winding machine, the mechanisms comprising an opening with a rough belt coupled to the mandrel. When the end of the strip or strips is arranged on the surface of the mandrel, the belt wrapper device is coupled, and when the mandrel starts to rotate, the strip is arranged between the surface of the mandrel and the belt of the device which also rotates in the same direction as the strip. The belt wrapper device therefore prevents backward movement of the strip and aids in winding same in the first turns thereof. The mandrel therefore lacks grooves on its surface and the end of the strip is not folded.
Document KR2013120927 A describes a winding device for winding a strip on a rotary mandrel of a winding machine, comprising a pressure assembly pressing the strip against the surface of the mandrel when winding the strip. The pressure assembly comprises a first pressure unit which is coupled to the shaft of the mandrel and rotates together with the mandrel, from a first winding position to a second winding position in the intersection with the strip, while the first pressure unit presses on the strip, and a plurality of additional pressure units pressing on the strip from different fixed angular positions with respect to the mandrel.
One aspect of the disclosure relates to a winding device for winding strips suitable for winding at least one strip on a mandrel, comprising a pressure assembly pressing the strip against the surface of the mandrel when winding the strip. The pressure assembly comprises a first pressure unit which is coupled to and rotates together with the mandrel, from a first winding position to a second winding position in the intersection with the strip, while the first pressure unit presses on the strip.
The pressure assembly further comprises a second pressure unit which is attached to the first pressure unit and is configured for pressing on the strip upon the first pressure unit reaching the second winding position, allowing forward movement of the strip in the winding direction when the mandrel rotates.
Another aspect relates to a method for winding a strip on a rotary mandrel of a winding machine implemented with a winding device such as that described above.
Given that the first and the second pressure unit are physically attached, they remain in the same angular position with respect to one another. Thus, when the mandrel rotates, it pulls the first pressure unit along and with it the second pressure unit. Therefore, when the first pressure unit reaches the second winding position after having pulled the strip along, the second pressure unit is in the same angular position with respect to the first pressure unit. In this position, the second pressure unit moves to press on the strip, and after the operation the first pressure unit stops pressing on the strip, the second pressure unit allowing forward movement of the strip in the winding direction when the mandrel rotates. The strip is therefore wound by means of a device in which the number of parts used is reduced. In addition to being more economically competitive, a device that is compact, lightweight and easier to control is thus obtained. The process of assembling and disassembling the device is also simplified and made easier, which also contributes to cost reduction.
These and other advantages and features will become evident in view of the drawings and detailed description.
Winding processes for winding a strip of material, for example, a metal strip, in which the metal strip is wound after a transformation process, such as a longitudinal cutting process, for example, are known. In the longitudinal cutting process, the initial coil has a specific width and is cut into smaller widths, a plurality of coils having less width than the initial coil being generated. Each of the coils of the plurality of coils having the smaller width is wound at the same time on a rotary mandrel of a winding machine. This winding is performed with the aid of a device pressing the strips against the surface of the mandrel in first turns with tension less than the normal winding tension. After the first turns, the device is moves so as not to press on the strips and the tension of the strip is brought to the normal winding tension, and the mandrel is rotated until a complete winding of the strips is achieved.
In the embodiment of the device 100 shown in
The pressure assembly 20 comprises a second pressure unit 40 which is attached to the first pressure unit 30, and like the first pressure unit 30, may occupy the length of the mandrel 200 on which the strip can be supported. As a result of being attached to the first pressure unit 30, the second pressure unit 40 accompanies the first pressure unit 30 in its movement between the first and second winding positions. During the first pressure unit's rotation between the first and second winding positions the second pressure unit 40 does not press on the strip. However, upon the first pressure unit 30 reaching the second winding position the second pressure unit acts to press the strip against the mandrel 200 and the first pressure unit 30 subsequently stops pressing on the strip. The second pressure unit is configured to allow forward movement of the strip in the winding direction when as the mandrel 200 rotates beyond the second winding position. In this embodiment of the device 100, the second pressure unit 40 is arranged ahead of the first pressure unit 30 in the winding direction of the strip. The second pressure unit 40 comprises a guide/guiding means 41 which in the embodiment shown is a wedge which occupies the length of the mandrel 200 on which the strip can be supported. The sharp end of the wedge is arranged pointing in the winding direction of the strip and inclined towards the surface of the mandrel 200, and allows guiding the strip towards the surface of the mandrel 200.
The pressure assembly 20 comprises a recovery assembly/recovery means 50 attached to the first pressure unit 30, and may, like the first pressure unit 30, occupy the length of the mandrel 200 on which the strip can be supported. The recovery assembly/recovery means 50 rotates with the first pressure unit 30 as it rotates from the first winding position to the second winding position. The recovery assembly/recovery means 50 comprises transmission means 51a and 51b which in the embodiment shown are pinion gears arranged at the end of a shaft, and pulling means 52 which in the embodiment shown is one or more electric geared motors that are attached to the shaft where the transmission means 51a and 51b are arranged and allows driving the transmission means 51a and 51b.
The second pressure unit 40 comprises pressure means 43 which in the embodiment of the device 100 shown in the figures is a freely rotating pressure roller which may occupy the length of the mandrel 200 on which the strip can be supported and allows pressing on the strip when the pressure means 43 is operated. The second pressure unit 40 also comprises a drive assembly/driving means 44 which in the embodiment of the device 100 shown is one or more hydraulic cylinders arranged such that they are fixedly attached to each end of the structure supporting the first pressure unit 30 and movably attached to the pressure means 43, and a brake/braking means 42 which in the embodiment shown is comprised of first and second pinion gears arranged such that they are fixedly attached to each of the ends of the pressure means 43.
When the pressure assembly 20 is in the second winding position, the driving means 44 are operated and drive the pressure means 43 against the strip supported on the surface of the mandrel 200. Therefore, the strip is pressed on by the pressure means 43 and the plurality of jaws 34 of the first pressure unit 30 can stop pressing on the strip. Since backward movement of the strip, which still has not made a complete turn over the surface of the mandrel, can occur, the brake/braking means 42 of the second pressure unit 40 comes into action. To that end, the mandrel 200 comprises in this embodiment of the device 100 the meshing means 210 which is a ring gear arranged at each of the ends 220a and 220b of the mandrel 200. When the driving means 44 of the second pressure unit 40 are operated, the pinion gears of the brake/braking means 42 are coupled to the ring gears of the meshing means 210 of the mandrel 200, and since the mandrel 200 does not move backward, the braking means 42 also do not move backward. In another embodiment of the device 100 (not shown in the drawings), the braking means 42 of the second pressure unit 40 is a hydraulic motor with brake attached to the pressure means 43, the meshing means 210 of the mandrel 200 not being required, since stopping the strip and preventing it from moving backward is achieved with the hydraulic motor with brake.
When the mandrel 200 starts to rotate again after stopping in the second winding position (after the jaws 34 of the first pressure unit 30 are moved radially away from the strip), the braking means 42 which has stopped the backward movement of the mandrel 200 allows forward movement of the strip in the winding direction. As a result of the pinion gear and ring gear relationship of the braking means 42 and meshing means 210, the pressure means 43 rotates along with the mandrel 200. Since the pressure means 43 is a freely rotating roller, the strip pressed on by the pressure means 43 is pulled along when the mandrel 200 rotates. In the embodiment of the device 100 in which the braking means 42 includes one or more hydraulic motors with a brake attached to the pressure means 43, this hydraulic motor would be what pulls the strip along, the hydraulic motor rotating in a synchronized manner with the mandrel 200.
In the embodiment shown in the figures, the device 100 also comprises two side plates 60a and 60b which laterally close the device 100 and are coupled to the ends 220a and 220b of the mandrel 200 respectively, giving way to the mandrel 200, and leaving the longitudinal section of the mandrel 200 on which the strip is wound free. Each of the side plates 60a and 60b comprises an upper side 63a and 63b and a lower side 64a and 64b respectively, each of the upper sides 63a and 63b and lower sides 64a and 64b having a semi-circumference in the area of attachment between both parts. When the upper side 63a and 63b and lower side 64a and 64b are coupled to the mandrel 200, they are attached together forming a circular opening which allows the passage of the mandrel 200. In this embodiment, each of the side plates 60a and 60b comprises opening means 65a and 65b which in this embodiment of the device 100 are hydraulic cylinders, that allow opening and closing the sides 60a and 60b surrounding the mandrel 200.
Each upper side 63a and 63b is attached to each lower side 64a and 64b respectively by means of a rotating attachment 66a and 66b at one end, acting like a hinge, and by means of a locking attachment 67a and 67b at the other end.
Each side plate 60a and 60b comprises tracks 61a and 61b respectively in its inner part, where ends of the pressure assembly 20 is arranged. Each of these tracks 61a and 61b is arranged between the upper side 63a and 63b and the lower side 64a and 64b respectively and is formed by circular shaped plates that are made of metal or of another material and project orthogonally from the upper side 63a and 63b and lower side 64a and 64b respectively. These tracks 61a and 61b are arranged surrounding the mandrel 200 when the device 100 is coupled to and closed on the mandrel 200.
The pressure assembly 20 also comprises rolling elements 70a and 70b which are attached to the ends of the structure supporting the first pressure unit 30. In this embodiment of the device 100, each of these rolling elements 70a and 70b is a pair of wheels attached to a plate, this plate in turn being attached to the structure of the first pressure unit 30. When the device 100 is coupled to the mandrel 200, the rolling elements 70a and 70b are respectively assembled in the tracks (61a and 61b), such that when the first pressure unit 30 is coupled to the mandrel 200 and the mandrel 200 starts to rotate, due to the coupling of the rolling elements 70a and 70b to the tracks (61a and 61b), the first pressure unit 30 rotates in a manner coupled to the sides 60a and 60b of the device 100.
The side plates 60a and 60b also include meshing elements/guiding means 62a and 62b which in this embodiment of the device 100 are comprised in chains arranged attached to the tracks 61a and 61b respectively in the outer part of the radially outermost circular plate. When the device 100 is not coupled to the mandrel 200 and is open (as shown in
The device 100 must be coupled to the mandrel 200 to enable winding first turns of the strip on the surface of the mandrel 200, and the device 100 is decoupled and removed from the mandrel 200 when the first turns of the winding end, and the rest of the strip is then wound. To enable performing the movement for coupling, decoupling and removal, the device 100 comprises the articulated attachment 80 which is a set of articulated shafts which allow attaching the device 100 to the winding machine 300 and also allows guiding electric, signal and communication cables.
A winding method is implemented, for example, with a winding device 100 as shown in
The following steps are then carried out:
Number | Date | Country | Kind |
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15382027 | Jan 2015 | EP | regional |
Number | Name | Date | Kind |
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3905218 | Galletti | Sep 1975 | A |
5149004 | Sudau | Sep 1992 | A |
6186438 | Zeppenfeld | Feb 2001 | B1 |
Number | Date | Country |
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1801233 | May 1970 | DE |
1987161425 | Feb 1988 | JP |
3790685 | Feb 2003 | JP |
2019990025538 | Feb 2000 | KR |
20130120927 | Nov 2013 | KR |
Entry |
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European Search Report in corresponding European Patent Application No. 15382027.9, dated Aug. 3, 2015. |
Number | Date | Country | |
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20160221782 A1 | Aug 2016 | US |