This application is a U.S. national stage application of International App. No. PCT/FI2010/051054, filed Dec. 17, 2010, the disclosure of which is incorporated by reference herein, and claims priority on Finnish App. No.U20090469, filed Dec. 22, 2009.
Not applicable.
The invention relates to a winding section of a slitter winder for a fibrous web in which an apparatus for bringing a fastener onto the surface of each partial web is arranged along the path which the partial web travels before the winding section. The invention also relates to an apparatus for a slitter winder for a fibrous web for bringing a fastener onto the surface of a partial web.
A machine roll formed on a paper machine, or generally on a fiber web machine, is often slit in a slitter winder into partial webs in order to form customer rolls of required width, i.e. commercial rolls. Automatic fastening of the cut end, i.e. the web tail, of the commercial rolls formed on the slitter winder and gluing of the leading end of the web onto the core, are nowadays ever more important steps in the further handling of the fibrous web. Firstly, this is due to the fact that today less and less personnel work at the same time on the slitter winder, and reel changes, tail threading and other compulsory measures take so much of their working time that there is hardly any time left for manual fastening of the web tails/leading ends of the reels by tape or the like. Further, the reels, the tails of which are not fastened cause trouble on the conveyors, and another problem is that the reel has time to slacken before it is wrapped.
To solve this problem, there are some prior art solutions, in which a device for applying an adhesive on the face of the paper web, as long as required, while the slitter winder is slowing down and stopping for a set change, is adapted in conjunction with the reel-up after the slitter winder. As far as this prior art technology is concerned, reference is made to patents Fl 64114, FI 65554 and FI 69617. In the solutions known from these patent documents, the application of the adhesive on the web surface is performed by a tube of the same width as the machine, the tube being provided with holes bored at uniform intervals for extruding the adhesive. In this known device, the cleaning of the applicator head for the adhesive is problematic. Further, the nozzles of the applicator tube have been cleaned manually, which is industrious and time-consuming. In addition, the access to this kind of a device is difficult, as the device is typically located underneath the web, inside the slitter winder.
There are various kinds of solutions for gluing and/or fastening the web tail by a machine. As for the prior art, reference is also made to the patent Fl 91054, where a method and a device for automatic cut-off and winding of a material web are disclosed. In this document, also a solution for gluing the web tail is disclosed, wherein the web is weakened and the weakened point is provided with a trace of glue, which is passed onto the web surface by glue-spraying nozzles.
Further, the document FI100024 discloses a device for the application of an adhesive or equivalent onto a moving material web, which device comprises frame constructions, an adhesive-applicator head, a container space, means for transferring the applicator head into the container space and at least one nozzle for the adhesive, which is also arranged in the vicinity of the material web, i.e. underneath it.
Generally, the devices for gluing and/or fastening the web tail are typically placed inconveniently in terms of maintenance, and in addition, the maintenance of the devices can be even dangerous to perform, especially when the slitter winder is running, for instance when winding a set.
An object of the present invention is to provide a winding section for a slitter winder, by which the afore-mentioned problems can be minimized.
An object of the present invention is also to provide an apparatus in a slitter winder for a fibrous web for bringing a fastening means onto the surface of each partial web, by which apparatus the afore-mentioned problems can be minimized.
The objects of the invention are achieved by a winding section in a slitter winder for a fibrous web, where an apparatus for bringing a fastening means onto the surface of each partial web is arranged along the travel path of the web before the winding section, the apparatus comprising an applicator head, which is arranged for applying the fastening means onto the surface of each partial web. Support members are arranged in conjunction with the winding section, by means of which members the apparatus for bringing the fastening means is arranged movably substantially in the cross-direction with respect to the winding section.
An apparatus of this kind can maximize especially the reliability of the applicator head. Thus, the fastening of the cut end of commercial rolls, i.e. the end of the wound web, after the winding, and the gluing of the leading end of the web to be wound onto the core is provided reliably.
According to an embodiment of the invention, an end point, i.e. an L-shape, in the cross-direction of the web is provided in the traces of the fastening means that are located in the travel direction of the web. This can be performed for instance at the end stage of the passing of the fastening means by moving the whole apparatus for bringing the fastening means in a cross-direction relative to the travel direction of the web. The transverse movement may be, e.g., about 50 mm. In this manner, the web tail can be fastened onto the reel surface more efficiently than before and thereby the fastening method prevents better the reel from opening. This is particularly suitable when the apparatus is a gluing apparatus, whereby the fastening means is an adhesive.
Locking members are preferably arranged in conjunction with the apparatus, by means of which members the apparatus for bringing the fastening means can be locked at least into its operating position.
In this way, the access to the apparatus is improved significantly, since it can be moved from the operating position to the maintenance position by means of the support members.
According to an advantageous embodiment, the applicator head extends across all the partial webs and is fixedly adapted in the apparatus. This being the case, especially, the solution according to the invention is very advantageous, since it facilitates the maintenance work. The applicator head is preferably a gluing device and in this embodiment it comprises a number of successive glue nozzles substantially in the entire region of the partial webs. The gluing device is preferably arranged to pass the adhesive onto the web surface at the final stage of the winding in order to fasten the tail of the cut-off web onto the web surface and/or to fasten the new web onto the core base, e.g. a sleeve, of the reel.
According to another embodiment, the apparatus comprises a first guiding structure extending in the slitter winder essentially in cross-direction across the partial webs, in which guiding structure the applicator head is movably arranged. In this case, the support members comprise, according to one embodiment, a second guiding structure, into which the first guiding structure is arranged. The first guiding structure can preferably be locked in its operating position with respect to the second guiding structure.
According to another embodiment, the support members comprise a number of support wheels, carried by which the first guiding structure is movably arranged. The support wheels may also form a part of the second guiding structure.
The support members extend across the partial webs essentially in a cross-direction in the slitter winder, whereby the apparatus can in its operating position apply the fastening means on all the partial webs.
Preferably, the apparatus is a gluing apparatus, whereby the fastening means is an adhesive. Then, the applicator head is provided with supply equipment for the adhesive.
The objects of the invention are also achieved by an apparatus for the slitter winder for a fibrous web for bringing a fastening means onto the surface of each partial web, which apparatus comprises an applicator head, which is arranged to apply the fastening means onto the surface of the web. The invention is characterized in that the apparatus comprises support members, by means of which the apparatus can be mounted into the slitter winder and by means of which support members the apparatus for bringing the fastening means can be arranged movably substantially in the cross-direction with respect to the slitter winder.
Locking members are preferably arranged in conjunction with the apparatus, by means of which members the apparatus for introducing the fastening means can be locked at least into its operating position with respect to the support members.
According to an embodiment, the applicator head of the apparatus extends across the partial webs and is fixedly adapted in said apparatus. According to another embodiment, the apparatus comprises at least an elongated first guiding structure, in which the applicator head is arranged to move so that it can move across the partial webs, when the apparatus is adapted in the slitter winder. According to an embodiment, the support members comprise a second guiding structure, in which the first guiding structure is arranged.
According to another embodiment, the support members comprise a number of support wheels, in which the first guiding structure is arranged.
According to yet another embodiment, the second guiding structure comprises a number of support wheels, carried by which the first guiding structure is arranged to be moved.
According to an embodiment, the apparatus may consist of a structure that can be separated into two parts. The parts of the structure are arranged movably to different sides of the slitter winder, i.e. along the sides thereof, by means of the support members. Thus, one part of the apparatus may be moved to the tending side of the slitter winder and the other part to the drive side thereof, whereby not as much space is required at the side of the slitter winder as in the case, if the apparatus were moved in one piece. The apparatus may also be, e.g., a three-part structure, whereby the point, where the apparatus is separated into two parts may vary. Then, the middle section in the three-part structure may be moved together with one of the outer sections, as is required, either to the tending side or to the drive side.
The support members extend across the partial webs essentially in cross-direction, when the apparatus is adapted in the slitter winder.
Other, additional characteristic features of the invention are disclosed in the appended claims and in the following description of the embodiments shown in the figures.
In the following, the invention and its operation will be explained with reference to the appended schematic drawings.
After the winding of each set, a fastening means, preferably an adhesive, attaching the web tail to the reel is passed onto the underside of the partial webs the underside facing the inside of the reel. For this purpose, there is an apparatus 20 arranged in conjunction with the winding section of the slitter winder for bringing the fastening means onto the surface of each partial web. The fastening means may be, for instance, a double-sided tape, but glue is particularly advantageous in practice. Since the fastening means is preferably an adhesive, the apparatus may also be called a gluing device 20 in this connection. The gluing device comprises an applicator head 22 for applying the adhesive, which applicator head is arranged to move substantially in a cross-direction with respect to the travel direction of the web, across the partial webs w′ for passing the adhesive onto the web surface. The gluing device 20 comprises a first guiding structure 26, in which the applicator head 22 is arranged. The applicator head can be moved along the first guiding structure 26 across the partial webs. Thus, the adhesive may be passed onto the surface of each partial web by means of the applicator head. The adhesive is passed onto the web surface at the final stage of the winding in order to fasten the tail of the cut-off web onto the web surface and/or to fasten the new web to the core base, such as a sleeve, of the reel.
Support members 24 are arranged in conjunction with the winding section, by means of which members the gluing device 20 is arranged movably substantially in cross-direction with respect to the winding section. In this manner, the gluing device 20 can be moved from beneath/inside the winding section 10 to the side thereof for maintenance and thereby the maintenance work can be performed much easier. Locking members 30 are also arranged in conjunction with the apparatus, by means of which members the first guiding structure 26 of the apparatus can be locked at least into its operating position in the slitter winder. The locking members may be embodied in several ways and
In this way, the maintenance and cleaning of the device is significantly facilitated.
An additional advantage of the invention is the fact that, in practice, inside the slitter winder neither access is required around the gluing device, nor space to a larger extent than the gluing device itself requires. Thus, the present invention provides a method for modernizing a slitter winder, which method makes it possible to adapt a gluing device also in a very small space.
The existing slitter winder for a fibrous web comprises an unwinding section for a reel of fibrous web, a slitting section and a winding section for partial webs, where an old gluing device is arranged along the travel path of the web between the slitter section and the winding section for passing an adhesive onto the surface of each partial web facing the inside of the reel in order to fasten the web tail to the surface of the finished reel of partial web. The gluing device comprises in the slitter winder a first guiding structure extending essentially in a cross-direction across the partial webs and an applicator head arranged to move across the partial webs with respect to the guiding structure for bringing a fastening means onto the web surface. In the method, said gluing device is removed from the slitter winder, the structure of the gluing device is modified and the gluing device is re-installed in the slitter winder. The modification of the gluing device comprises that support members, by means of which the first guiding structure of the apparatus can be arranged movably substantially in a cross-direction with respect to the slitter winder, are attached to the apparatus. The gluing device is re-installed in the slitter winder by means of said support members.
Optionally, instead of modifying the structure of the gluing device, the device may be replaced with a totally new gluing device comprising support members, by means of which the gluing device is installed in the slitter winder and by means of which the guiding structure of the apparatus can be arranged movably substantially in a cross-direction with respect to the slitter winder.
The structure of the gluing device is such that it can be pulled to the side of the slitter winder for maintenance without any special dismantling. The apparatus moves sideways for instance on a guide and/or wheels 24′, as illustrated in
In
It is to be noted that only a few most advantageous embodiments of the invention are described in the above. Thus, it is clear that the invention is not limited to the above-described embodiments, but may be applied in many ways within the frame of the appended claims. The features described in conjunction with the different embodiments may be used in conjunction with other embodiments as well and/or various combinations of the described features may be made within the frame of the basic idea of the invention, if so desired, and if technical feasibility for this exists.
Number | Date | Country | Kind |
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20090469 U | Dec 2009 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2010/051054 | 12/17/2010 | WO | 00 | 6/21/2012 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/076997 | 6/30/2011 | WO | A |
Number | Name | Date | Kind |
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3546898 | Langlois et al. | Dec 1970 | A |
4494480 | Salmela et al. | Jan 1985 | A |
4775110 | Welp et al. | Oct 1988 | A |
4895315 | Salmela et al. | Jan 1990 | A |
5679408 | Eronen | Oct 1997 | A |
20030160127 | Wojcik et al. | Aug 2003 | A1 |
Number | Date | Country |
---|---|---|
64114 | Jun 1983 | FI |
65554 | Feb 1984 | FI |
69617 | Nov 1985 | FI |
91054 | Jan 1994 | FI |
100024 | Nov 1995 | FI |
2008113889 | Sep 2008 | WO |
2008148937 | Dec 2008 | WO |
2011076997 | Jun 2011 | WO |
Entry |
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International Search Report for PCT/FI2010/051054 dated Mar. 23, 2011. |
Written Opinion of the International Searching Authority for PCT/FI2010/051054 dated Mar. 23, 2011. |
International Preliminary Report on Patentability for PCT/FI2010/051054 dated Jun. 26, 2012. |
Number | Date | Country | |
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20120255679 A1 | Oct 2012 | US |