The present invention relates to window air conditioners. More particularly, the present invention relates to window air conditioner drains.
Window air conditioners typically include a drainage hole located in an underside or lower back side of the window air conditioner. When the window air conditioner is installed in a window, the drainage hole is at a location in underside or lower backside of the window air conditioner that is outside the house or inside space that the air conditioner is cooling. This allows the condensation created by the window air conditioner to drip. However, several problems exist with this arrangement. First, depending on where the window is located, the constant drip from the condensation opening can ruin structures, plants or other things located underneath the drainage opening. Further, the constant drip creates unending puddles whenever the air conditioner is in use. Finally, the drip from the drainage opening can create a constant erratic and undesirable noise.
As such, window air conditioner drain kits are known. Known window air conditioner drain kits are after-market products that are custom fit into the particular dimensions of a given window air conditioner's drainage hole. However, given that the drainage holes for each window air conditioner unit can be differently dimensioned, known drain kits are unlikely to work for a window air conditioner that has differently dimensioned drainage hole than the window air conditioner to which the drain kit is designed. This causes problems for users that purchase window air conditioner drain kits and are then disappointed that the drain kit does not work for the particular window air conditioner that they own.
Thus, a universal window air conditioner drain kit that worked with all or most window air conditioner models with a drain hole would be well received in the art.
A first aspect disclosed herein relates to a window air conditioner drain that includes a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The window air conditioner drain further includes a magnetic attachment mechanism located on the drain side of the main body configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner.
A second aspect disclosed herein relates to a window air conditioner drain kit that includes a window air conditioner drain including: a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The window air conditioner drain further includes a magnetic attachment mechanism located on the drain side of the main body configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner. The window air conditioning drain kit further includes a plurality of magnets configured for magnetically attaching the main body to the window air conditioner.
A third aspect disclosed herein relates to a window air conditioner including a body structure having an underside. The underside includes at least one drainage hole. The window air conditioner further includes a window air conditioner drain including: a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The window air conditioner drain further includes a magnetic attachment mechanism located on the drain side of the main body configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner.
Some of the embodiments will be described in detail with references made to the following figures, wherein like designations denote like members, wherein:
A detailed description of the hereinafter-described embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference made to the Figures. Although certain embodiments are shown and described in detail, it should be understood that various changes and modifications might be made without departing from the scope of the appended claims. The scope of the present disclosure will in no way be limited to the number of constituting components, the materials thereof, the shapes thereof, colors thereof, the relative arrangement thereof, etc., and are disclosed simply as an example of embodiments of the present disclosure. A more complete understanding of the present embodiments and advantages thereof may be acquired by referring to the following description taken in conjunction with the accompanying drawings, in which like reference numbers indicate like features.
As a preface to the detailed description, it should be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents, unless the context clearly dictates otherwise.
Referring now to
The window air conditioner drain 10 is shown including a main body 16 that includes a generally triangular shape having rounded corners. Proximate each of the rounded corners is located a dimple 18. The dimples 18 may be circular in shape, and may extend into a well or hole having a flat bottom configured to receive a circular magnet 20 (shown in
In still other embodiments, an additional layer of material (not shown) may be applied above the dimples 18 to seal the magnets 20 within the dimples 18. Such a layer may be applied after the dimples 18 are formed and the respective magnets 20 are located therein. Such a layer may prevent liquid from entering within the dimples 18 so that the magnets 20 are not exposed to moisture. In embodiments where the magnets 20 are not fully enclosed within the well of the dimples 18, the magnets 20 may be coated with a nickel, zinc or other epoxy to protect the magnets from rust or corrosion. However, in the embodiments where the magnets 20 are fully enclosed within the dimples 18 and cannot be exposed to moisture, the magnets may be uncoated.
The window air conditioner drain 10 further includes a funnel structure 22 located with the main body 12. The funnel structure 22 includes a large opening portion in the interfacing side 12 which is configured to be exposed to the bottom or underbelly of a window air conditioner. This large opening is configured to be sized to be large enough to accommodate drain holes of all sizes for various models of window air conditioner units. A circular funnel has been found to be particularly accommodating to various generally circular shaped drain openings. However, other shaped funnel structures may be deployed. The funnel structure 22 includes a conical shape that converges from the large opening to a transition region 24. A tube attachment portion 26 of the funnel structure 22 extends from the transition region 24. The tube attachment portion 26 may be configured to receive an end of a tube over the outside of the tube attachment portion 26. While not shown, the tube attachment portion 26 may include one or more notches or ridges to help facilitate connection with a tube.
The main body 16 of the window air conditioner drain 10 may be made of a semi-flexible, semi-rigid material, for example an Acrylonitrile Butadiene Styrene (ABS) plastic. The main body could be formed from a 3-D print or via a plastic injection mold or other fabrication process. Some degree of flexibility of the main body 16 has been found to allow the window air conditioner drain 10 to flex in order to accommodate to contours in the bottom or underbelly of a window air conditioner while maintaining a flush relationship between the bottom or underbelly of the window air conditioner and the magnets 20.
The embodiment of the main body 16 shown in
It should be understood that the window air conditioner drain 10, the tubular hose 28, and the three magnets 20 may be sold as a window air conditioner drain kit, allowing for a complete universal solution for installing a drain to a window air conditioner. In some embodiments, the window air conditioner drain 10 may include the magnets 20 already installed within the dimples 18, and the tubular hose 28 already attached to the tube attachment portion 26. In other embodiments, some or all of these components may require assembly. Such a kit may be included with a window air conditioner unit, as a feature of the off the shelf air conditioner product. However, in other embodiments, the window air conditioner drain kit may be an after market or separately sold device for incorporation into an already-purchased window air conditioner.
The air conditioner drain 100 may be the same or similar to the air conditioner drain 10 described hereinabove. Thus, the air conditioner drain 100 may be incorporated into a kit with the magnets 20 and the tubular hose 28, or may be sold with a window air conditioner, such as the window air conditioner 1 shown in
Unlike the air conditioner drain 10, the air conditioner drain 100 includes an additional raised lip 150 extending around the outer edge of the main body 116. The raised lip 150 is configured to contact the underside 2 of the window air conditioner 1 (shown in
Applications of the window air conditioner drain 10, 100 including the magnets 20 may include attaching the window air conditioner drain 10 to a bottom or underside of a window air conditioner unit so that the funnel is directly below a drain funnel. In other embodiments, it has been found that certain window air condition units include drain holes located on a back surface facing a direction parallel with the ground. In such embodiments, the air conditioner drain 10, 100 may be attached to the bottom or underside so that one or more of the magnets provide the holding force, whereby some or all of the funnel structure 22 extends beyond the edge of the window air condition unit so that fluid leaving the drain hole would drop into the funnel structure 22 extending off the side of the window air conditioner unit.
Although the foregoing figures illustrate various embodiments of the disclosed systems and methods, additional and/or alternative embodiments are contemplated as falling within the scope of this disclosure. For example, in one embodiment, this disclosure provides a window air conditioner drain. The window air conditioner drain includes a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The window air conditioner drain further includes a magnetic attachment mechanism configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner.
In another embodiment, the main body further includes a plurality of dimples extending into a well, wherein each of the plurality of dimples is configured to receive a circular magnet.
In a further embodiment, the main body includes a triangular shape, and wherein the plurality of dimples consists of three dimples, one proximate each corner of the triangular shape.
In yet another embodiment, an adhesive facilitates attachment of each of the circular magnets to the main body.
In yet a further embodiment, the funnel structure includes a large opening portion configured to be exposed to the drainage hole of the window air conditioner.
In another embodiment, the funnel structure includes a conical shape having a transition region, the tube attachment portion extends from the transition region, and the tube attachment portion is configured to receive an end of a flexible tube over the outside of the tube attachment portion.
In a further embodiment, the main body is made of a semi-flexible plastic such that the main body is configured to flex due to a force of the magnetic attachment mechanism to accommodate contours in the window air conditioner.
In yet another embodiment, the main body includes a raised lip extending around at least a portion of an edge of the main body, the raised lip configured to contact the window air conditioner when the window air conditioner drain is magnetically attached to the window air conditioner.
In another embodiment, the present disclosure provides for a window air conditioner drain kit. The window air conditioner drain kit includes a window air conditioner drain having a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The main body further includes a magnetic attachment mechanism configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner. The window air conditioner drain kit further includes a plurality of magnets configured for magnetically attaching the main body to the window air conditioner.
In another embodiment, the window air conditioner drain kit further includes a flexible tube configured for attachment to the tube attachment portion of the funnel structure.
In a further embodiment, the main body further includes a plurality of dimples extending into a well, wherein each of the plurality of dimples is configured to receive a circular magnet, and wherein the plurality of magnets includes at least one circular magnet for each of the plurality of dimples.
In yet another embodiment, each of the plurality of magnets are rare-earth magnets.
In yet a further embodiment, each of the plurality of dimples is dimensioned to receive the circular magnet with a press fit or interference fit.
In another embodiment, each of the plurality of magnets is coated with a rust or corrosion protective coating.
In a further embodiment, the main body of the window air conditioner drain includes a triangular shape, and the plurality of dimples consists of three dimples, one proximate each corner of the triangular shape.
In yet another embodiment, the main body of the window air conditioner drain is made of a semi-flexible plastic such that the main body is configured to flex due to a force of the magnetic attachment mechanism to accommodate contours in the window air conditioner.
In yet a further embodiment, the funnel structure includes a large opening portion configured to be exposed to the drainage hole of the window air conditioner.
In still a further embodiment, the funnel structure includes a conical shape having a transition region, the tube attachment portion extends from the transition region, and the tube attachment portion is configured to receive an end of a flexible tube over the outside of the tube attachment portion.
In another embodiment, the main body includes a raised lip extending around at least a portion of an edge of the main body, the raised lip configured to contact the window air conditioner when the window air conditioner drain is magnetically attached to the window air conditioner.
In another embodiment, the present disclosure provides for a window air conditioner that includes a body structure having an underside having at least one drainage hole, and a window air conditioner drain. The window air conditioner drain includes a main body having a drain side and an interfacing side. The drain side includes a funnel structure that narrows to a tube attachment portion of the funnel structure. The window air conditioner drain further includes a magnetic attachment mechanism configured for magnetically attaching the main body to a window air conditioner such that the main body covers a drainage hole of the window air conditioner.
In a further embodiment, the window air conditioner further includes a plurality of magnets configured for magnetically attaching the main body to the window air conditioner.
In yet another embodiment, the window air conditioner further includes a tube configured for attachment to the tube attachment portion of the funnel structure.
While the embodiments described hereinabove and shown in
Moreover, embodiments contemplated herein may use 3 mm×12 mm epoxy-coated N52 magnets, rather than 2 mm×12 mm nickel coated N52 magnets previously contemplated. Moreover, embodiments contemplated herein no longer need to use a sealant to coat and/or cover and seal the magnets to prevent rusting over an extended length of use. The additional thickness of the magnet may be configured to increase magnetic strength to hold the funnel piece in place through the plastic funnel rim rather than coming directly in contact with the base of the air conditioner. However, even stronger and/or thicker magnets may further be used.
Still further, embodiments contemplated herein may use fused deposition modeling (FDM) and polyethylene terephthalate glycol (PETG), or alternatively may use selective laser sintering (SLS) and polyamide 12 (PA12) which may be a smoother, stronger and more accurate printing method and material. The main body may include, for example, a thickness greater than 0.04 inches to ensure durability with the above described materials. In one particularly advantageous embodiment, a thickness of 0.06 inches is contemplated using the polyamide 12 material.
Referring now more specifically to
The air conditioner drain 200 may be similar to the air conditioner drains 10, 100 described hereinabove. For example, the air conditioner drain 200 may be incorporated into a kit having the magnets 20 and the tubular hose 28, or may be sold with a window air conditioner, such as the window air conditioner 1 shown in
Unlike the air condition drains 10, 100, the air conditioner drain 200 includes the dimples 218 on an underside or drain side 214 of the main body 212 rather than on the interface side 216 or top of the main body 212. The dimples 218 define a well (i.e. a reverse well) and are each configured to receive one of the magnets 20. As shown, the main body 212 includes a triangular shape. However, other shapes are contemplated. In the shown embodiment, the plurality of dimples 218 consists of three dimples, one proximate each corner of the triangular shape. In an exemplary embodiment, the main body 212 is made by a selective laser sintering (SLS) process using polyamide 12 (PA12) material. In alternative embodiments, the main body 212 may be made with fused deposition modeling (FDM), and may comprise a polyethylene terephthalate glycol (PETG) material. In still other embodiments, other similar plastic or composite materials may be used, such as a carbon fiber infused plastic, injection mold materials or the like.
The funnel structure 222 includes a large opening portion configured to be exposed to the drainage hole of the window air conditioner. The funnel structure 222 includes a conical shape having a transition region 224. The tube attachment portion 226 extends from the transition region 224. The tube attachment portion 226 is configured to receive an end of a flexible tube over the outside of the tube attachment portion 226. In particular, the tube attachment portion 226 includes a barb 227 which may be circumferentially or at least partially circumferentially disposed about the tube attachment portion 226. The barb 227 may be configured to facilitate holding the flexible tube over the outside of the tube attachment portion 226. The tube attachment portion 226 may be configured to receive a flexible tube having a half inch diameter. Thus, the flexible tube may be a half inch diameter tube configured for attachment to the tube attachment portion of the funnel structure.
The circular magnets 20 may be attachable within each of the plurality of dimples 218 using an adhesive or glue. However, due to the location being under the main body 212 on the drain side 214 rather than the side exposed to condensation and water, no magnet sealant may be used other than the standard epoxy coating of typical N52 magnets.
Applications of the window air conditioner drain 200 including the magnets 20 may include attaching the window air conditioner drain 10 to a bottom or underside of a window air conditioner unit so that the funnel is directly below a drain funnel. In other embodiments, it has been found that certain window air condition units include drain holes located on a back surface facing a direction parallel with the ground. In such embodiments, the air conditioner drain 200 may be attached to the bottom or underside so that one or more of the magnets provide the holding force, whereby some or all of the funnel structure 222 extends beyond the edge of the window air condition unit so that fluid leaving the drain hole would drop into the funnel structure 222 extending off the side of the window air conditioner unit.
Still further,
Embodiments may further include a slight ridge (not shown) around each magnet dimple on the bottom of the funnel rim to perfect production consistency and placement of the magnets, as well as to allow space for glue to overflow in each dimple area for stronger adhesion. The slight ridge may be a raised portion, similar to the raised lip 250 extending around the edge of the main body. However, the slight ridge may be a raised portion extending around a rim of each magnet dimple. The slight ridge may extend the total height of the dimple to the height or thickness of the magnet inserted therein. In some embodiments, the thickness of the magnet may be larger than the dimple, and thus the magnet may extend outside the dimple after being inserted therein.
Still further, as shown in
Further, additional embodiments contemplated may include a magnetic air conditioner drain funnel adapter with an angled or “L” shaped drain to direct AC condensation out of the side of the funnel rather than straight down (as shown in the above-described embodiments). Moreover, embodiments may include longer triangular or rectangular main body with a drain hole on one end for air conditioner drain holes that are hard to reach/with low clearance. In various embodiments, rather than printing or laser sintering, a plastic injection mold may be deployed for creating the window air conditioner drain. Moreover, tiny portions of an outer ridge of the main body may be cut out or removed along the top where the main body contacts the bottom of the air conditioner unit to increase airflow.
The descriptions of the various embodiments of the present invention have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
This application claims priority to provisional patent application No. 63/230,379, filed Aug. 6, 2021, and entitled “WINDOW AIR CONDITIONER DRAIN,” and the nonprovisional patent application Ser. No. 17/883,038, filed Aug. 8, 2022 and titled “WINDOW AIR CONDITIONER DRAIN,” the disclosures of which are hereby incorporated by reference to the extent that it is not inconsistent with the present disclosure.
Number | Date | Country | |
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63230379 | Aug 2021 | US |
Number | Date | Country | |
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Parent | 17883038 | Aug 2022 | US |
Child | 18921699 | US |