Electro-optic assemblies are being used in various vehicular and building applications. Use of these assemblies, in various applications, can be limited by cost, as well as aesthetic and functional considerations. Heating of the electro-optic assemblies by incident infrared radiation may be a problem for certain installations or uses. Accordingly, new electro-optic assembly designs, configurations and assemblies, along with methods of making them, are needed, particularly in view of reducing material and processing costs, improving aesthetics and/or enhancing functionality.
According to one aspect of the present disclosure, a window assembly is provided that includes an electro-optic element with a first substantially transparent substrate defining first and second surfaces. The second surface has a first electrically conductive layer. A second substantially transparent substrate defines third and fourth surfaces. The third surface has a second electrically conductive layer. A cavity is defined between the first and second substrates. An electro-optic medium is disposed in the cavity. The electro-optic medium is variably transmissive such that the electro-optic element is operable between substantially clear and darkened states. A pane is positioned proximate the electro-optic element and an infrared reflective film is positioned on at least one of the pane and the electro-optic element.
According to another aspect of the present disclosure, a window assembly is provided that includes an electro-optic element with a first substantially transparent substrate defining first and second surfaces and a second substantially transparent substrate spaced apart from the first substrate. The second substrate defines third and fourth surfaces. The first and second substrates define a cavity therebetween. An electro-optic medium is disposed in the cavity, the electro-optic medium being variably transmissive such that the electro-optic element is operable between substantially clear and darkened states. A reflective film includes a stack of alternating materials. The reflective film is configured as an infrared light reflector.
According to yet another aspect of the present disclosure, a window assembly is provided that includes an electro-optic element with a first substantially transparent substrate defining first and second surfaces. At least one of the first and second surfaces includes a first electrically conductive layer and a second substantially transparent substrate spaced apart from the first substrate to define a cavity therebetween. The second substrate defines third and fourth surfaces, wherein at least one of the third and fourth surfaces includes a second electrically conductive layer. An electrochromic medium is disposed in the cavity. The electrochromic medium is variably transmissive such that the electro-optic element is operable between substantially clear and substantially darkened states. A pane is positioned proximate the electro-optic element and a reflective film is positioned on the pane. The reflective film includes alternating layers of dielectric material.
These and other aspects, objects, and features of the present disclosure will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings. It will also be understood that features of each example disclosed herein may be used in conjunction with, or as a replacement for, features of the other examples.
In the drawings:
The present illustrated examples reside primarily in combinations of method steps and apparatus components related to a window assembly. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the examples of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
In this document, relational terms, such as first and second, top and bottom, and the like, are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
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According to at least one example, the electro-optic medium 62 is an electrochromic medium which includes at least one solvent, at least one anodic material, and at least one cathodic material. Typically, both of the anodic and cathodic materials are electroactive and at least one of them is electrochromic. It will be understood that regardless of its ordinary meaning, the term “electroactive” may mean a material that undergoes a modification in its oxidation state upon exposure to a particular electrical potential difference. Additionally, it will be understood that the term “electrochromic” will be defined herein, regardless of its ordinary meaning, as a material that exhibits a change in its extinction coefficient at one or more wavelengths upon exposure to a particular electrical potential difference. Electrochromic components, as described herein, include materials whose color or opacity are affected by electric current, such that when an electrical field is applied to the material, the color or opacity change from a first phase to a second phase. The electrochromic component may be a single-layer, single-phase component, multi-layer component, or multi-phase component, as described in U.S. Pat. No. 5,928,572 entitled “Electrochromic Layer And Devices Comprising Same,” U.S. Pat. No. 5,998,617 entitled “Electrochromic Compounds,” U.S. Pat. No. 6,020,987 entitled “Electrochromic Medium Capable Of Producing A Pre-selected Color,” U.S. Pat. No. 6,037,471 entitled “Electrochromic Compounds,” U.S. Pat. No. 6,141,137 entitled “Electrochromic Media For Producing A Pre-selected Color,” U.S. Pat. No. 6,241,916 entitled “Electrochromic System,” U.S. Pat. No. 6,193,912 entitled “Near Infrared-Absorbing Electrochromic Compounds And Devices Comprising Same,” U.S. Pat. No. 6,249,369 entitled “Coupled Electrochromic Compounds With Photostable Dication Oxidation States,” U.S. Pat. No. 6,137,620 entitled “Electrochromic Media With Concentration Enhanced Stability, Process For The Preparation Thereof and Use In Electrochromic Devices;” U.S. Pat. No. 6,519,072 entitled “Electrochromic Device;” and International Patent Application Serial Nos. PCT/US98/05570 entitled “Electrochromic Polymeric Solid Films, Manufacturing Electrochromic Devices Using Such Solid Films, And Processes For Making Such Solid Films And Devices,” PCT/EP98/03862 entitled “Electrochromic Polymer System,” and PCT/US98/05570 entitled “Electrochromic Polymeric Solid Films, Manufacturing Electrochromic Devices Using Such Solid Films, And Processes For Making Such Solid Films And Devices,” which are herein incorporated by reference in their entirety.
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For reference, the first and third panes 160, 168 both remain below 55° C. under the same conditions if the electro-optic element 18 is not present. The addition of an alternating dielectric example of the reflective film 66 (e.g., having fifty six alternating layers) to the exterior facing surface (e.g., the fourth surface 46) of the electro-optic element 18 reduces the surface temperatures to that provided in Table 2.
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The reflective film 66 provides essentially the same benefit as in the previous example. The addition of the second pane 164, however, provides the additional interpane gap 160B which aids in insulating the first pane 160 from the electro-optic element 18.
In some applications, one or more of the first, second and/or third panes 160, 164, 168 may be temperature sensitive. The temperature sensitivity might be due to thermal stress buildup, such as is the case for large building windows, or might be material property related, such as the glass transition temperature of polymer materials. The addition of the reflective film 66 and the low emissive coating 130 can be used to control the heating of the adjacent panes and surfaces. This solution might also be utilized to control surface temperatures for the comfort of individuals close to, or in contact with, those surfaces.
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The addition of the low emissive coating 130 to the exterior facing surface (e.g., the fourth surface 46) of the electro-optic element 18 prevents radiant emission in the direction of the first and second panes 160, 164. This results in less heating of the first and second panes 160, 164.
It will be understood that reflective film 66 and low emissive coating 130 can be placed on different surfaces of the window assembly 10 yielding similar, higher or lower performance than the specific examples given here. Also, it will be understood that for the purposes of low emissivity in the 10 micron wavelength region, simpler coatings such as half-wave ITO (˜150 nm) would be effective. In the same spirit, a fifty six layer example of the reflective film 66 described herein can be replaced with a thinner twenty four layer stack. Such a twenty four layer example of the reflective film 66 is provided in Table 5.
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The glass transition temperature, or Tg, of typical PMMA is approximately 105° C. and can range from approximately 85° C. to 165° C. for different compositions. Driving a polymer material close to or beyond its Tg in use is generally not preferred. It may therefore be preferred to reduce the temperature load by the means discussed herein. The addition of the fifty six layer example of the reflective film 66 to the inner surface of the second pane 164 and a split silver example of the low emissivity coating 130 to the exterior surface (e.g., the fourth surface 46) of the electro-optic element 18 reduces the temperatures to that provided in table 7. The addition of the reflective film 66 and the low emissive coating 130 reduces the surface temperature of the second pane 164 by over 24° C.
The split silver filter (e.g., split reflector example of reflective film 66) includes five alternating layers of TiO2 (e.g., the dielectric layer 144) and silver (e.g., the metal layer 140). The silver layers have a thickness of about 10 nm and the TiO2 layers have alternating thicknesses of about 23 nm and about 46 nm. Data relating to the split silver example is depicted in Table 9.
The triple silver filter (e.g., the triple reflector example of the reflective film 66) includes seven alternating layers of TiO2 (e.g., the dielectric layer 144) and silver (e.g., the metal layer 140). The silver layers have a thickness of about 10 nm and the TiO2 layers have thicknesses of either about 23 nm or about 46 nm. As can be seen by the graph, the sample dielectric filter provides a high level of reflectance over a spectral band from about 700 nm to about 1200 nm. In contrast, the split silver and triple silver filters provide a slowly growing reflectance with increasing wavelength and a greater level of reflectance than the dielectric filter after about 1200 nm. Data relating to the triple silver filter example is provided in Table 10.
According to another example, the near-infrared dielectric filter may have twenty four layers. Data relating to the twenty four layer example of the near-infrared dielectric filter is provided in Table 11.
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Referring now to Table 12, the integrated energy from about 350 nm to about 1500 nm for an electrochromic window (e.g., window assembly 10, vehicle window assembly 10A, or electro-optic element 18) is shown. As can be seen, the dielectric filter (e.g., reflective film 66) provides the greatest protection to the transmission or absorption of electromagnetic energy having a wavelength between about 350 nm and about 1500 nm. As can be seen, use of the dielectric filter (e.g., reflective film 66) reduces the absorbed energy of the electrochromic window (e.g., window assembly 10, vehicle window assembly 10A, or electro-optic element) by about half in the clear state and reduces the absorbed energy in the dark state by about 32%.
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While the examples provided herein demonstrate reduction of thermal load through reflection of near-infrared radiation, it should be understood that the disclosure may equally apply to reflection of visible light for the same or a similar purpose. Reduction of clear state visible transmittance in the window assembly 10 may not be preferred, however, in cases where infrared and near-infrared coatings and films are not adequate for controlling temperature of the window assembly 10, it may be preferable to reduce visible light transmittance in the same manner as taught for near-infrared radiation. A new coating may be added to partially reflect visible light prior to its incidence on the electro-optic element 18 and thereby reduce the thermal load on the window assembly 10 and its surrounding components. The visible light reflectance might alternatively be incorporated into the reflective film 66 through modification of its optical design. In addition, the near-infrared reflective design examples disclosed herein may utilize a 700 nm low-pass cutoff. It will be understood that the location of the cutoff may be changed to tune either the thermal or optical performance of the assembly 10.
It will be understood that although the electro-optic element 18 has been described herein in connection with an electrochromic device, the electro-optic element 18 may additionally or alternatively use or be a suspended particle device.
Modifications of the disclosure will occur to those skilled in the art and to those who make or use the disclosure. Therefore, it is understood that the embodiments shown in the drawings and described above are merely for illustrative purposes and not intended to limit the scope of the disclosure, which is defined by the following claims as interpreted according to the principles of patent law, including the doctrine of equivalents.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms: couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature, or may be removable or releasable in nature, unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, and the nature or numeral of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes, or steps within described processes, may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
It is also to be understood that variations and modifications can be made on the aforementioned structures and methods without departing from the concepts of the present disclosure, and further it is to be understood that such concepts are intended to be covered by the following claims, unless these claims by their language expressly state otherwise.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 62/238,982, filed on Oct. 8, 2015, entitled ELECTRO-OPTIC ELEMENT WITH INFRARED REFLECTOR, U.S. Provisional Application Ser. No. 62/353,383, filed on Jun. 22, 2016, entitled WINDOW ASSEMBLY WITH INFRARED REFLECTOR the entire disclosure of which is hereby incorporated herein by reference.
Number | Date | Country | |
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62238982 | Oct 2015 | US | |
62353383 | Jun 2016 | US |