Information
-
Patent Grant
-
6185884
-
Patent Number
6,185,884
-
Date Filed
Friday, January 15, 199926 years ago
-
Date Issued
Tuesday, February 13, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Kent; Christopher T.
- Dorsey; Dennis L.
Agents
- Wood, Herron & Evans, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 249 39
- 249 35
- 249 177
- 249 184
- 052 215
-
International Classifications
-
Abstract
A system and associated method for forming a window opening in a poured concrete wall and installing a window therein includes a two-piece reusable window buck having a retainer temporarily coupled thereto. The retainer becomes partially embedded in the poured concrete wall and after the window buck is removed from the window opening formed in the wall, the window is easily and conveniently installed in the window opening and secured therein by the window retainer and cooperating spring clip on the window frame without the need for additional mechanical fasteners or tools.
Description
BACKGROUND OF THE INVENTION
This invention relates to poured concrete walls, and more particularly, to a pouring window buck system and associated method for installing a window in a poured concrete wall.
In pouring walls of concrete such as residential basement walls, window openings are commonly formed in the concrete wall as it is being poured. In the past, it has been common to construct wood frames for window openings as a part of the wood wall forms for the concrete walls. After the poured concrete had set, the wood forms, including the wood window frames, were removed and at least the wood window frames had to be discarded. The cost of the wood window frames which are not reusable, and the labor required in building the frames were distinct disadvantages of this type of construction.
Another general method which has been used is a metal buck frame or surround which is positioned between the wall forms and cast in place in the concrete wall. When the wall forms are removed, the buck frame or surround is in place to form the periphery of the window opening. Unfortunately, these types of systems have been found to be subject to deformation during the pouring of the concrete. Additionally, cast in place buck frames or surrounds significantly increase the cost of a window installation because they are not reusable.
To avoid these disadvantages, various methods and systems have been proposed. For example, a reusable metal pouring window buck, which is positioned between the spaced wall forms, is one alternative. The bucks may be made in two parts or a single piece and when the concrete which has been poured around the buck has set, the buck is removed from the window opening formed in the resulting concrete wall. Typically, a window frame is detachably secured within the buck such that the window frame is cast in and remains in the window opening when the concrete sets and the buck is removed. Unfortunately, due to the heavy forces delivered by the concrete being poured around the buck, this method has proven, in many instances, to be unreliable to protect the window contained within the buck. In many instances, the window is damaged or broken during the pouring of the concrete requiring additional time, effort and expense in repairing or replacing the window cast in place in the poured concrete wall. Furthermore, vinyl window frames, while providing many advantages acknowledged in the industry are highly susceptible to being damaged during the pouring of the concrete wall in such systems. Therefore, many contractors avoid the use of vinyl window frames in poured concrete wall installations and pouring bucks of this type.
Another alternative to the removable pouring buck and window frame combination is a removable pouring buck which allows a window to be installed into the window opening in the concrete wall after the buck has been removed. In the past, One disadvantage to such systems is the need for additional and often complicated or cumbersome fasteners to secure the window frame into the window opening. Typically, the window frame must be screwed, nailed, anchored or otherwise secured into the window opening with an additional fastener thereby requiring additional installation work, materials, tools and labor. Moreover, in many such systems, the window cannot be easily removed for cleaning, repair and/or replacement once installed in the window opening.
An additional shortcoming of many known systems for installing windows in poured concrete walls is the inability to provide an accurate and stable positioning for the pouring buck, frame or the like between the spaced wall forms. This is very important because the position and orientation of the pouring buck is the resulting position and orientation of the window in the poured concrete wall. In the past, one method to maintain the position of the pouring buck between the wall forms has been to sandwich the buck between the spaced wall forms and rely upon the compressive force between the wall forms to hold the buck in position. However, the heavy forces of the concrete being poured around the buck has proven to be unsettling to the buck and this method is therefore unreliable for accurately and consistently maintaining the proper position and orientation of the buck between the wall forms.
Nails may be driven through wood wall forms and into wood portions of the pouring buck or wood window frames to position them relative to the wall forms. However, the nails must be pulled out prior to disassembling the wall forms which is time consuming and potentially damaging to the wall forms. Furthermore, this technique is only practical for use with wood wall forms and window frames.
Therefore, there exists a need for an improved system and method for forming a window opening in a poured concrete wall and installing the window in that opening. The system and method should be economical, efficient and robust to withstand the forces of the poured concrete while allowing for the accurate and reliable positioning of the window in the poured concrete wall. Furthermore, the system and method must be applicable for a wide variety of window styles and materials.
SUMMARY OF THE INVENTION
These and other objectives of the invention have been attained by a system and associated method for forming a window opening in a poured concrete wall and installing the window and associated frame into the opening. The components of the system include a reusable window buck which is adapted for placement between spaced wall forms to divert poured concrete around the window buck to form the window opening in the concrete wall. Advantageously, the window buck is reusable after being removed from the concrete wall.
In a presently preferred embodiment, the window buck is a two-piece component including a generally rectangular mold nested within a generally rectangular frame. The mold is preferably roto-molded and includes an extension which telescopically fits within the preferably aluminum frame. The frame and mold are removable in opposite directions from the poured concrete wall. The window buck advantageously forms a raised ledge along a sill of the window opening proximate an interior side of the poured concrete wall to inhibit water from flowing through the window opening toward the interior side of the poured concrete wall. The raised ledge is positioned against an inner face of the window frame or window. Moreover, the window buck forms a protruding rim along a jamb at each side of the window opening against which an outer face of the window or window frame is positioned when installed in the window opening.
A component of the system according to a presently preferred embodiment of this invention is a retainer coupled to the window buck while the concrete is being poured so that the retainer is preferably partially embedded in the concrete wall proximate the window opening. The retainer preferably includes two frangible members which couple the retainer to the window buck so that upon removal of the window buck from the window opening the frangible members are broken leaving the remainder of the retainer embedded in the concrete wall. The frangible members are seated within holes preferably in the mold of the window buck for coupling the retainer to the window buck during installation thereof and subsequent pouring of the concrete.
The retainer in a presently preferred form includes a socket which is exposed when the retainer is embedded in the concrete wall and is located along a side edge of the window opening. A window or window frame is easily snapped into the window opening and retained therein by a spring clip or other device mounted on a side edge of the window frame or window. The spring clip temporarily deflects inwardly while the window or frame is being installed until the clip is seated within the socket of the embedded retainer. Accordingly, the installation of the window or window frame is easily accomplished without tools or additional fasteners such as nails, screws or the like.
The window buck and retainer are accurately and robustly mounted between the wall forms by a suspension member which in a first presently preferred embodiment is a pair of elongate bars inserted through associated sleeves in the frame of the window buck. When inserted in the sleeves, the bars project outwardly from the window buck to rest along a top edge of the wall forms. Preferably the window bucks include a plurality of sleeves at different positions so that a user may select the appropriate sleeve for the position of the window buck and resulting window opening in the poured concrete wall.
If a lintel is formed in the poured concrete wall, a second presently preferred embodiment of the suspension member is used and includes a lintel drop projecting downwardly from the bar. A terminal end of the lintel drop includes a key which mates with a keyhole slot in the mold to selectively couple the window buck to the suspension member bar.
With the system and associated method according to this invention, a window opening is reliably formed in the desired location in a poured concrete wall without damaging a reusable and robust window buck. Moreover, a window is efficiently and conveniently installed in the window opening without the need for tools or additional fasteners in an easy, efficient and economical manner.
BRIEF DESCRIPTION OF THE DRAWINGS
The objectives and features of the invention will become more readily apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
FIG. 1
is a perspective view of a window buck including a frame and a mold being nested together with a retainer and suspension members being coupled thereto;
FIG. 2
is a view similar to
FIG. 1
with the components in an assembled form and an alternative embodiment of a suspension member coupled to the window buck;
FIG. 3
is a view of the assembly of
FIG. 2
installed between spaced wall forms, one of which is partially broken away, for forming a poured concrete wall and window opening;
FIG. 4
is a perspective view of a window opening with a partially embedded retainer resulting from the assembled components of
FIGS. 2 and 3
;
FIG. 5
is a view of the assembly of
FIG. 1
installed between spaced wall forms, one of which is partially broken away, for forming a poured concrete wall and window opening with a lintel;
FIG. 6
is a cross-sectional view along line
6
—
6
of a jamb of the window opening of
FIG. 4
with a window installed in the window opening and a spring clip on the window coupled to the retainer;
FIG. 7
is a cross-sectional view taken along line
7
—
7
of
FIG. 4
showing a raised ledge and a sill of the window opening with a window installed therein;
FIG. 8
is a perspective enlarged view of a presently preferred embodiment of the retainer according to this invention; and
FIG. 9
is a cross-sectional view along line
9
—
9
of
FIG. 8
with the retainer coupled to the window buck shown in phantom according to this invention.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIGS. 1 and 2
, a presently preferred embodiment of a window buck
10
according to this invention is shown. The window buck
10
includes a generally rectangular and preferably aluminum frame
12
which is sized and configured to nest with a generally rectangular mold
14
. The mold
14
according to a presently preferred embodiment is roto-molded with a foam filled shell of medium density polyethylene. The shell thickness is preferably within a range from about one-sixteenth inch up to about one-eighth inch. The mold
14
includes a generally rectangular telescopic extension
16
which snugly fits within the interior of the frame
12
as shown in FIG.
2
. The telescopic extension
16
is generally rectangular with reinforcing triangular shaped webs
18
in each corner of the extension for added support and rigidity. Upper and lower members of the telescopic extension
16
each include a pair of spaced notches
20
for receipt of reinforcing generally vertical ribs
22
on the frame
12
when nested therewith. The ribs
22
on the frame extend between upper and lower frame members. Similarly, notches
24
are provided in the end walls of the telescopic extension
16
for receipt therein of an optional cross brace (not shown) extending laterally within the frame
12
.
The frame
12
includes a plurality of generally tubular rectangular-shaped sleeves welded or otherwise secured thereto. A lower pair of sleeves
26
are mounted on the exterior faces of the ribs
22
. An upper pair of sleeves
28
are mounted on the upper face of the upper frame member. Preferably, the exterior face of each member of the frame
12
is tapered or sloped downwardly from an outer edge spaced from the mold
14
toward an inner edge thereof adjacent to the mold
14
. The frame
12
includes a hole
30
on the exterior face of each side frame member and a hole
32
in a comparable position on the interior face of each side frame member confronting the mold
14
. The holes
30
,
32
are sized and positioned so that a retainer
34
can be coupled to the window buck
10
prior to installation and use of the window buck
10
.
The mold
14
includes a generally rectangular peripheral case
36
which on lateral sides thereof includes a tapered section
38
and a transition section
40
generally perpendicular to a vertical bulkhead
42
which is juxtaposed against the interior face of the frame
12
nested therewith. The mold
14
also includes a lower shelf
44
spaced from the telescopic extension
16
and extending the length of the mold
14
. A pair of spaced keyhole slots
46
are formed on the upper edge of the case
36
proximate the vertical bulkhead
42
thereof. Each keyhole slot
46
is sized and configured to receive therein a key
48
. The key
48
is part of a first presently preferred embodiment of a suspension member
50
and has a generally barrel-shaped cylindrical configuration and is located on a terminal end of a cone or lintel drop
52
which projects downwardly from a generally rectangular plate or suspension bar
54
.
A presently preferred alternative embodiment of the suspension member
50
for use with the window buck according to this invention is shown in
FIGS. 2 and 3
. The alternative embodiment of the suspension member
50
is a generally planar rectangular suspension bar
54
which is sized and configured to be inserted through one of the sleeves
26
,
28
in the frame
12
. Sleeves
26
,
28
are provided in multiple locations to provide for different orientations and placement of the window buck
10
.
As shown in
FIG. 2
, the lateral width of the frame
12
is greater than the lateral width of the mold
14
proximate the bulkhead
42
to thereby produce an offset
56
when the mold and frame are nested together. Similarly, the depth of the shelf
44
of the mold
14
is less than that of the frame
12
nested with the mold
14
thereby providing an offset
58
extending the length of the window buck
10
along a lower edge thereof.
Specifically referring to
FIG. 3
, the suspension bars
54
when inserted through the upper sleeves
28
position the window buck
10
in an intermediate position with each suspension bar
54
extending across the top edges of spaced wall forms
60
sandwiching therebetween the window buck
10
. Concrete
62
is poured between the wall forms
60
and allowed to cure thereby forming a poured concrete wall. A presently preferred embodiment of the wall form
60
is disclosed in U.S. Pat. No. 60/071,758 filed Jan. 16, 1998, offered for sale by the assignee of this invention and hereby incorporated by reference. The window buck
10
diverts the poured concrete
62
thereby forming a window opening
64
in the concrete wall, as shown particularly in FIG.
4
. Anchor bolts
66
are commonly provided along the top edge of the poured concrete wall
62
for the construction of a house and attachment of a cap member (not shown) or the like as is readily known by those skilled in the art. The lower sleeves
26
in the frame
12
are utilized to position the window buck
10
in an alternative and higher position than the upper sleeves
28
. The sleeves
26
,
28
are utilized with the suspension members
50
to produce the window opening
64
in the poured concrete wall
62
which does not include a lintel
68
. The suspension member
50
with lintel drop
52
and key
48
, as shown in
FIGS. 1 and 5
, is utilized with the window buck
10
of this invention to suspend the window buck
10
between the spaced wall forms
60
when the lintel
68
is to be formed along the top edge of the window opening
64
, as is readily understood by one of ordinary skill in the art. The poured concrete
62
surrounds the window buck
10
and lintel drop
52
thereby forming the lintel
68
.
Referring to
FIGS. 8 and 9
, a presently preferred embodiment of the retainer
34
according to this invention is shown. The retainer
34
is secured between the bulkhead
42
of the mold
14
and the interior face of the frame
12
when the frame
12
and mold
14
are nested together. The retainer
34
is preferably molded from any one of a number of suitable plastics such as polyethylene or the like. The retainer includes a generally L-shaped body having a first longer leg
70
and a second shorter leg
72
extending perpendicularly thereto. A T-shaped anchor tab
74
projects rearwardly from the longer leg
70
of the retainer
34
in an opposite direction from the second leg
72
. The anchor tab
74
is buttressed by a pair of generally triangular-shaped gussets
76
on opposite faces of the anchor tab
74
.
The retainer
34
includes a generally rectangular socket
78
formed in a face of the first leg
70
opposite from the anchor tab
74
. The retainer
34
also includes a pair of frangible members projecting from terminal ends of each of the legs
70
,
72
. The first frangible member is in the form of a boss
80
projecting perpendicularly from the short leg
72
proximate a terminal end thereof. The boss
80
is reinforced by a number of spaced webs
82
located along the barrel thereof.
The second frangible member is in the form of a pin
84
which is received within a hole
86
in a tab
88
projecting from the terminal end of the longer leg
70
of the retainer
34
. The pin
84
is oriented generally perpendicularly to the long leg
70
and can be selectively positioned to and between a retracted position as shown in FIG.
8
and an extended position as shown in FIG.
9
. The pin
84
includes a generally cylindrical head
90
joined to a neck
92
region thereof. The neck
92
snugly fits within the hole
86
in the tab
88
of the retainer
34
when the pin
84
is in the extended position. The pin
84
also includes a shaft
94
having a helical thread
96
formed on an exterior surface thereof. The pin
84
is retained in the hole
86
in the tab
88
by a thin web
98
covering the hole
86
until the pin
84
is pushed into the extended position thereby rupturing the web
98
and seating the neck
92
within the hole
86
.
With the pin
84
in the retracted position, the retainer
34
is easily coupled to the frame
12
of the window buck
10
by sliding the long leg
70
in face to face contact with the exterior surface of the side frame member until the boss
80
is seated within the hole
32
on the interior face of the side frame member. In this position, the pin
84
in the retracted position is aligned with the hole
30
in the face of the side frame member and can be then manually or otherwise inserted therein to securely couple the retainer
34
to the frame
12
. The helical threads
96
increase the frictional interaction between the pin
84
and the hole
30
.
After the concrete
62
has been poured and allowed to cure and the wall forms
60
removed from the poured concrete wall, the shaft
94
of the pin
84
and the boss
80
are easily broken or severed from the frame
12
as the frame
12
is removed from the window opening
64
. The anchoring tab
74
and adjacent surfaces of the retainer
34
are embedded in the poured concrete wall
62
with the socket
78
and adjacent faces of the legs
70
,
72
exposed along a side of the window opening
64
, as shown in FIG.
4
. The configuration of the anchor tab
74
increases the holding power of the concrete
62
to securely hold the retainer
34
.
One presently preferred method of installing a window
100
in a poured concrete wall
62
according to this invention begins with erecting the pair of spaced wall forms
60
. The retainer
34
is then coupled to the window buck
10
with the frangible members
80
,
84
inserted into the corresponding holes
30
,
32
in the frame
12
as previously described. The retainer
34
and window buck
10
are then suspended between the spaced wall forms
60
with any one of the suspension members
50
, as shown in
FIGS. 1-3
and
5
, depending upon the desired position of the window opening
64
in the poured concrete wall
62
. Concrete is then poured between the spaced wall forms
60
and around the window buck
10
thereby partially embedding the retainer
34
in the poured concrete. After the poured concrete is allowed to cure, the wall forms
60
are dismantled and the retainer
34
is uncoupled from the window buck
10
by severing, breaking or otherwise fracturing the frangible members
80
,
84
from the retainer
34
. The frame
12
and mold
14
are then pulled in opposite directions from the window opening
64
in the poured concrete wall
62
. The frame
12
is pulled toward the interior of the wall
62
whereas the mold
14
is pulled toward the exterior of the wall
62
to thereby remove the components from the window opening
64
. While a two-piece window buck
10
is shown and described, other designs are contemplated within this invention.
The offset
58
between the shelf
44
of the mold
14
and the frame
12
forms a raised ledge
102
on a sill
104
of the window opening
64
. The raised ledge
102
of the sill
104
advantageously prevents the ingress of water or other moisture to the interior of the concrete wall
62
when the window
100
is seated on the sill
104
as shown in FIG.
6
.
The offsets
56
between the side frame members and the case
36
form a rim
106
along each jamb
108
of the window opening
64
. Furthermore, the jamb
108
and rim
106
members in the poured concrete wall
62
inhibit the window
100
from being pulled from the window opening
64
from the exterior of the poured concrete wall
62
as a security measure.
The window
100
to be installed in the window opening
64
according to a presently preferred embodiment of this invention has a generally rectangular or other shaped configuration. The window
100
preferably includes a perimeter frame
110
; although, other window constructions or types can be used, such as glass blocks or the like, that may not include a perimeter frame. Preferably, the perimeter frame
110
of the window
100
includes an insulation
112
or weather strip seal extending around the periphery thereof. A metal spring clip
114
or other type of preferably outwardly biased device or the like is mounted by a bolt, screw or other fastener
116
to a side edge of the window frame
110
as shown in
FIG. 6
for snap-fit engagement with the socket in the embedded retainer
34
. While the spring clip
114
is a presently preferred embodiment, it should be understood that any of a variety of other devices, whether biased or not, are encompassed within this invention. The spring clip or other device is advantageously mounted on the window
100
or window frame
110
prior to installation for easier and simpler installation without the need for additional mechanical fasteners or tools during installation.
The window
100
is installed from the interior of the poured concrete wall
62
by seating a bottom edge of the window
100
or frame
110
along the sill
104
of the window opening
64
with the raised ledge
102
juxtaposed to an interior face of the window frame
110
or window
100
. The window
100
is then pivoted upwardly toward the jamb members
108
formed in the window opening
64
until an exterior face of the frame
110
seats against the rims
106
on the jambs
108
at the side edges of the window opening
64
. The spring clips
114
temporarily deflect inwardly as the window
100
is pivoted upwardly and then spring out to extend into the sockets
78
of the retainers
34
and thereby secure the window
100
in the window opening
64
. The window
100
can be selectively removed from the window opening
64
by inserting a hook-shaped tool or other device (not shown) between the window frame
110
and the jamb
108
to deflect the spring clip
114
on the window
100
inwardly and unseat it from the socket
78
and retainer
34
and then pivot the window
100
toward the interior of the poured concrete wall
62
for removal.
As a result, the window
100
is easily installed in an efficient manner without the need for additional tools or fasteners to secure the window
100
into the formed window opening
64
in the concrete wall
62
. Moreover, the window buck
10
used in forming the window opening
64
can be cleaned and subsequently reused thereby minimizing the cost for the construction of the poured concrete wall
62
and window opening
64
therein.
From the above disclosure of the general principles of the present invention and the preceding detailed description of at least one preferred embodiment, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. For example, numerous other configurations and/or designs for the window buck, retainer and spring clip are possible within the scope of this invention. Therefore, we desire to be limited only by the scope of the following claims and equivalents thereof.
Claims
- 1. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall, wherein the window buck further comprises: (a) a generally rectangular frame; and (b) a generally rectangular mold nested with the frame, the mold having an extension which telescopically fits within the frame, the frame and mold nested therewith being adapted for placement between the spaced wall forms to divert the poured concrete around the mold and frame to form the window opening in the concrete wall, the frame and mold being removable in opposite directions from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; and a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening.
- 2. The system of claim 1 further comprising:at least one suspension member coupled to the window buck to suspend and position the window buck and retainer between the wall forms.
- 3. The system of claim 1 wherein the retainer includes a socket that is exposed when the retainer is embedded in the poured concrete wall, the socket being adapted to receive therein a device on the window to selectively retain the window in the window opening.
- 4. The system of claim 3 wherein at least one retainer is coupled to each side edge of the window buck.
- 5. The system of claim 1 wherein the window buck includes a lower portion which is adapted to form a raised ledge along a sill of the window opening proximate an interior side of the poured concrete wall to inhibit water from flowing through the window opening toward the interior side of the poured concrete wall, the raised ledge being juxtaposed against a lower portion of the window when installed in the window opening.
- 6. The system of claim 5 wherein the window buck includes a pair of lateral side portions each of which is adapted to form a rim along a side edge of the window opening against which a portion of an outer face of the window is juxtaposed when installed in the window opening.
- 7. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening; and at least one suspension member coupled to the window buck to suspend and position the window buck and retainer between the wall forms, wherein the suspension member further comprises a bar coupled to the window buck and adapted to be positioned atop the wall forms.
- 8. The system of claim 7 further comprising:a sleeve on the window buck having a through-hole adapted to receive therein the bar.
- 9. The system of claim 8 wherein the window buck includes a plurality of sleeves for selectively positioning the window buck at a plurality of locations between the wall forms depending upon which of the sleeves the bar is inserted in.
- 10. The system of claim 7 wherein the suspension member further comprises:a lintel drop projecting downwardly from the bar, a terminal end of the lintel drop being selectively coupled to the window buck, the lintel drop adapted to extend through a lintel formed above the window opening in the concrete wall.
- 11. The system of claim 10 further comprising:a key on the terminal end of the lintel drop; and a keyhole slot in the window buck to receive therein the key and selectively couple the window buck to the suspension member.
- 12. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening; a frangible portion on the retainer; and a hole in the window buck to receive therein the frangible portion of the retainer and thereby couple the retainer to the window buck, the frangible portion being adapted to be severed from the retainer embedded in the poured concrete wall to remove the window buck from the poured concrete wall.
- 13. The system of claim 12 wherein the retainer has a pair of frangible portions and the window buck has a pair of holes for mating with the frangible portions and one of the frangible portions is selectively positioned between an extended position to engage one of the holes and a retracted position for installation of the retainer on the window buck.
- 14. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a generally rectangular frame; a generally rectangular mold nested with the frame, the mold having an extension which telescopically fits within the frame, the frame and mold nested therewith in combination forming a window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the mold and frame to form the window opening in the concrete wall, the frame and mold being adapted to be removed in opposite directions from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer adapted to be coupled to the window buck while the concrete is being poured around the window buck, the retainer adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer adapted to provide an attachment location for securing the window within the window opening, the retainer including a socket that is adapted to be exposed when the retainer is embedded in the poured concrete wall, the socket being adapted to receive therein a clip on the window to selectively retain the window in the window opening; and at least one suspension member adapted to be coupled to the window buck and a top portion of the wall forms to suspend and position the window buck and retainer between the wall forms.
- 15. A system for installing a window in a poured concrete wall formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck adapted to be removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall, the window buck including a hole; a retainer adapted to be coupled to the window buck while the concrete is being poured around the window buck, the retainer adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer including a frangible portion adapted to be received in the hole in the window buck and thereby couple the retainer to the window buck, the frangible portion being adapted to be severed from the retainer embedded in the poured concrete wall to remove the window buck from the poured concrete wall; a window; and a device mounted on a periphery of the window and adapted to engage the retainer when at least partially embedded in the poured concrete wall to thereby secure the window within the window opening.
- 16. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck, wherein the window buck comprises a frame nested with a mold; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall, wherein the removing of the window buck from the poured concrete wall comprises removing the frame and the mold in opposite directions from the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
- 17. The method of claim 16 wherein the inserting of the window further comprises:seating a bottom edge of the window on a sill of the window opening and against a raised ledge on an interior side of the poured concrete wall; pivoting the window into the window opening and juxtaposing an outer face of the window against a protruding rim along each side edge of the window opening.
- 18. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall by deflecting a spring clip mounted on a peripheral frame of the window inwardly to seat the spring clip with a socket of the retainer embedded in the poured concrete wall.
- 19. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; installing a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall; wherein the installing of the window is accomplished without additional mechanical fasteners to secure the window in the window opening.
- 20. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms by coupling a suspension member to the window buck and a top portion of the wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
- 21. The method of claim 20 wherein the suspension member is coupled to the window buck by passing it through a sleeve in the window buck.
- 22. The method of claim 20 wherein the suspension member is coupled to the window buck by inserting a key on a terminal end of a lintel drop projecting downwardly from the suspension member into a keyhole slot in the window buck.
- 23. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck by severing a frangible portion of the retainer inserted into the window buck from the retainer, removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
- 24. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the window opening of the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
US Referenced Citations (9)