Window buck system for concrete walls and method of installing a window

Information

  • Patent Grant
  • 6185884
  • Patent Number
    6,185,884
  • Date Filed
    Friday, January 15, 1999
    26 years ago
  • Date Issued
    Tuesday, February 13, 2001
    23 years ago
Abstract
A system and associated method for forming a window opening in a poured concrete wall and installing a window therein includes a two-piece reusable window buck having a retainer temporarily coupled thereto. The retainer becomes partially embedded in the poured concrete wall and after the window buck is removed from the window opening formed in the wall, the window is easily and conveniently installed in the window opening and secured therein by the window retainer and cooperating spring clip on the window frame without the need for additional mechanical fasteners or tools.
Description




BACKGROUND OF THE INVENTION




This invention relates to poured concrete walls, and more particularly, to a pouring window buck system and associated method for installing a window in a poured concrete wall.




In pouring walls of concrete such as residential basement walls, window openings are commonly formed in the concrete wall as it is being poured. In the past, it has been common to construct wood frames for window openings as a part of the wood wall forms for the concrete walls. After the poured concrete had set, the wood forms, including the wood window frames, were removed and at least the wood window frames had to be discarded. The cost of the wood window frames which are not reusable, and the labor required in building the frames were distinct disadvantages of this type of construction.




Another general method which has been used is a metal buck frame or surround which is positioned between the wall forms and cast in place in the concrete wall. When the wall forms are removed, the buck frame or surround is in place to form the periphery of the window opening. Unfortunately, these types of systems have been found to be subject to deformation during the pouring of the concrete. Additionally, cast in place buck frames or surrounds significantly increase the cost of a window installation because they are not reusable.




To avoid these disadvantages, various methods and systems have been proposed. For example, a reusable metal pouring window buck, which is positioned between the spaced wall forms, is one alternative. The bucks may be made in two parts or a single piece and when the concrete which has been poured around the buck has set, the buck is removed from the window opening formed in the resulting concrete wall. Typically, a window frame is detachably secured within the buck such that the window frame is cast in and remains in the window opening when the concrete sets and the buck is removed. Unfortunately, due to the heavy forces delivered by the concrete being poured around the buck, this method has proven, in many instances, to be unreliable to protect the window contained within the buck. In many instances, the window is damaged or broken during the pouring of the concrete requiring additional time, effort and expense in repairing or replacing the window cast in place in the poured concrete wall. Furthermore, vinyl window frames, while providing many advantages acknowledged in the industry are highly susceptible to being damaged during the pouring of the concrete wall in such systems. Therefore, many contractors avoid the use of vinyl window frames in poured concrete wall installations and pouring bucks of this type.




Another alternative to the removable pouring buck and window frame combination is a removable pouring buck which allows a window to be installed into the window opening in the concrete wall after the buck has been removed. In the past, One disadvantage to such systems is the need for additional and often complicated or cumbersome fasteners to secure the window frame into the window opening. Typically, the window frame must be screwed, nailed, anchored or otherwise secured into the window opening with an additional fastener thereby requiring additional installation work, materials, tools and labor. Moreover, in many such systems, the window cannot be easily removed for cleaning, repair and/or replacement once installed in the window opening.




An additional shortcoming of many known systems for installing windows in poured concrete walls is the inability to provide an accurate and stable positioning for the pouring buck, frame or the like between the spaced wall forms. This is very important because the position and orientation of the pouring buck is the resulting position and orientation of the window in the poured concrete wall. In the past, one method to maintain the position of the pouring buck between the wall forms has been to sandwich the buck between the spaced wall forms and rely upon the compressive force between the wall forms to hold the buck in position. However, the heavy forces of the concrete being poured around the buck has proven to be unsettling to the buck and this method is therefore unreliable for accurately and consistently maintaining the proper position and orientation of the buck between the wall forms.




Nails may be driven through wood wall forms and into wood portions of the pouring buck or wood window frames to position them relative to the wall forms. However, the nails must be pulled out prior to disassembling the wall forms which is time consuming and potentially damaging to the wall forms. Furthermore, this technique is only practical for use with wood wall forms and window frames.




Therefore, there exists a need for an improved system and method for forming a window opening in a poured concrete wall and installing the window in that opening. The system and method should be economical, efficient and robust to withstand the forces of the poured concrete while allowing for the accurate and reliable positioning of the window in the poured concrete wall. Furthermore, the system and method must be applicable for a wide variety of window styles and materials.




SUMMARY OF THE INVENTION




These and other objectives of the invention have been attained by a system and associated method for forming a window opening in a poured concrete wall and installing the window and associated frame into the opening. The components of the system include a reusable window buck which is adapted for placement between spaced wall forms to divert poured concrete around the window buck to form the window opening in the concrete wall. Advantageously, the window buck is reusable after being removed from the concrete wall.




In a presently preferred embodiment, the window buck is a two-piece component including a generally rectangular mold nested within a generally rectangular frame. The mold is preferably roto-molded and includes an extension which telescopically fits within the preferably aluminum frame. The frame and mold are removable in opposite directions from the poured concrete wall. The window buck advantageously forms a raised ledge along a sill of the window opening proximate an interior side of the poured concrete wall to inhibit water from flowing through the window opening toward the interior side of the poured concrete wall. The raised ledge is positioned against an inner face of the window frame or window. Moreover, the window buck forms a protruding rim along a jamb at each side of the window opening against which an outer face of the window or window frame is positioned when installed in the window opening.




A component of the system according to a presently preferred embodiment of this invention is a retainer coupled to the window buck while the concrete is being poured so that the retainer is preferably partially embedded in the concrete wall proximate the window opening. The retainer preferably includes two frangible members which couple the retainer to the window buck so that upon removal of the window buck from the window opening the frangible members are broken leaving the remainder of the retainer embedded in the concrete wall. The frangible members are seated within holes preferably in the mold of the window buck for coupling the retainer to the window buck during installation thereof and subsequent pouring of the concrete.




The retainer in a presently preferred form includes a socket which is exposed when the retainer is embedded in the concrete wall and is located along a side edge of the window opening. A window or window frame is easily snapped into the window opening and retained therein by a spring clip or other device mounted on a side edge of the window frame or window. The spring clip temporarily deflects inwardly while the window or frame is being installed until the clip is seated within the socket of the embedded retainer. Accordingly, the installation of the window or window frame is easily accomplished without tools or additional fasteners such as nails, screws or the like.




The window buck and retainer are accurately and robustly mounted between the wall forms by a suspension member which in a first presently preferred embodiment is a pair of elongate bars inserted through associated sleeves in the frame of the window buck. When inserted in the sleeves, the bars project outwardly from the window buck to rest along a top edge of the wall forms. Preferably the window bucks include a plurality of sleeves at different positions so that a user may select the appropriate sleeve for the position of the window buck and resulting window opening in the poured concrete wall.




If a lintel is formed in the poured concrete wall, a second presently preferred embodiment of the suspension member is used and includes a lintel drop projecting downwardly from the bar. A terminal end of the lintel drop includes a key which mates with a keyhole slot in the mold to selectively couple the window buck to the suspension member bar.




With the system and associated method according to this invention, a window opening is reliably formed in the desired location in a poured concrete wall without damaging a reusable and robust window buck. Moreover, a window is efficiently and conveniently installed in the window opening without the need for tools or additional fasteners in an easy, efficient and economical manner.











BRIEF DESCRIPTION OF THE DRAWINGS




The objectives and features of the invention will become more readily apparent from the following detailed description taken in conjunction with the accompanying drawings in which:





FIG. 1

is a perspective view of a window buck including a frame and a mold being nested together with a retainer and suspension members being coupled thereto;





FIG. 2

is a view similar to

FIG. 1

with the components in an assembled form and an alternative embodiment of a suspension member coupled to the window buck;





FIG. 3

is a view of the assembly of

FIG. 2

installed between spaced wall forms, one of which is partially broken away, for forming a poured concrete wall and window opening;





FIG. 4

is a perspective view of a window opening with a partially embedded retainer resulting from the assembled components of

FIGS. 2 and 3

;





FIG. 5

is a view of the assembly of

FIG. 1

installed between spaced wall forms, one of which is partially broken away, for forming a poured concrete wall and window opening with a lintel;





FIG. 6

is a cross-sectional view along line


6





6


of a jamb of the window opening of

FIG. 4

with a window installed in the window opening and a spring clip on the window coupled to the retainer;





FIG. 7

is a cross-sectional view taken along line


7





7


of

FIG. 4

showing a raised ledge and a sill of the window opening with a window installed therein;





FIG. 8

is a perspective enlarged view of a presently preferred embodiment of the retainer according to this invention; and





FIG. 9

is a cross-sectional view along line


9





9


of

FIG. 8

with the retainer coupled to the window buck shown in phantom according to this invention.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1 and 2

, a presently preferred embodiment of a window buck


10


according to this invention is shown. The window buck


10


includes a generally rectangular and preferably aluminum frame


12


which is sized and configured to nest with a generally rectangular mold


14


. The mold


14


according to a presently preferred embodiment is roto-molded with a foam filled shell of medium density polyethylene. The shell thickness is preferably within a range from about one-sixteenth inch up to about one-eighth inch. The mold


14


includes a generally rectangular telescopic extension


16


which snugly fits within the interior of the frame


12


as shown in FIG.


2


. The telescopic extension


16


is generally rectangular with reinforcing triangular shaped webs


18


in each corner of the extension for added support and rigidity. Upper and lower members of the telescopic extension


16


each include a pair of spaced notches


20


for receipt of reinforcing generally vertical ribs


22


on the frame


12


when nested therewith. The ribs


22


on the frame extend between upper and lower frame members. Similarly, notches


24


are provided in the end walls of the telescopic extension


16


for receipt therein of an optional cross brace (not shown) extending laterally within the frame


12


.




The frame


12


includes a plurality of generally tubular rectangular-shaped sleeves welded or otherwise secured thereto. A lower pair of sleeves


26


are mounted on the exterior faces of the ribs


22


. An upper pair of sleeves


28


are mounted on the upper face of the upper frame member. Preferably, the exterior face of each member of the frame


12


is tapered or sloped downwardly from an outer edge spaced from the mold


14


toward an inner edge thereof adjacent to the mold


14


. The frame


12


includes a hole


30


on the exterior face of each side frame member and a hole


32


in a comparable position on the interior face of each side frame member confronting the mold


14


. The holes


30


,


32


are sized and positioned so that a retainer


34


can be coupled to the window buck


10


prior to installation and use of the window buck


10


.




The mold


14


includes a generally rectangular peripheral case


36


which on lateral sides thereof includes a tapered section


38


and a transition section


40


generally perpendicular to a vertical bulkhead


42


which is juxtaposed against the interior face of the frame


12


nested therewith. The mold


14


also includes a lower shelf


44


spaced from the telescopic extension


16


and extending the length of the mold


14


. A pair of spaced keyhole slots


46


are formed on the upper edge of the case


36


proximate the vertical bulkhead


42


thereof. Each keyhole slot


46


is sized and configured to receive therein a key


48


. The key


48


is part of a first presently preferred embodiment of a suspension member


50


and has a generally barrel-shaped cylindrical configuration and is located on a terminal end of a cone or lintel drop


52


which projects downwardly from a generally rectangular plate or suspension bar


54


.




A presently preferred alternative embodiment of the suspension member


50


for use with the window buck according to this invention is shown in

FIGS. 2 and 3

. The alternative embodiment of the suspension member


50


is a generally planar rectangular suspension bar


54


which is sized and configured to be inserted through one of the sleeves


26


,


28


in the frame


12


. Sleeves


26


,


28


are provided in multiple locations to provide for different orientations and placement of the window buck


10


.




As shown in

FIG. 2

, the lateral width of the frame


12


is greater than the lateral width of the mold


14


proximate the bulkhead


42


to thereby produce an offset


56


when the mold and frame are nested together. Similarly, the depth of the shelf


44


of the mold


14


is less than that of the frame


12


nested with the mold


14


thereby providing an offset


58


extending the length of the window buck


10


along a lower edge thereof.




Specifically referring to

FIG. 3

, the suspension bars


54


when inserted through the upper sleeves


28


position the window buck


10


in an intermediate position with each suspension bar


54


extending across the top edges of spaced wall forms


60


sandwiching therebetween the window buck


10


. Concrete


62


is poured between the wall forms


60


and allowed to cure thereby forming a poured concrete wall. A presently preferred embodiment of the wall form


60


is disclosed in U.S. Pat. No. 60/071,758 filed Jan. 16, 1998, offered for sale by the assignee of this invention and hereby incorporated by reference. The window buck


10


diverts the poured concrete


62


thereby forming a window opening


64


in the concrete wall, as shown particularly in FIG.


4


. Anchor bolts


66


are commonly provided along the top edge of the poured concrete wall


62


for the construction of a house and attachment of a cap member (not shown) or the like as is readily known by those skilled in the art. The lower sleeves


26


in the frame


12


are utilized to position the window buck


10


in an alternative and higher position than the upper sleeves


28


. The sleeves


26


,


28


are utilized with the suspension members


50


to produce the window opening


64


in the poured concrete wall


62


which does not include a lintel


68


. The suspension member


50


with lintel drop


52


and key


48


, as shown in

FIGS. 1 and 5

, is utilized with the window buck


10


of this invention to suspend the window buck


10


between the spaced wall forms


60


when the lintel


68


is to be formed along the top edge of the window opening


64


, as is readily understood by one of ordinary skill in the art. The poured concrete


62


surrounds the window buck


10


and lintel drop


52


thereby forming the lintel


68


.




Referring to

FIGS. 8 and 9

, a presently preferred embodiment of the retainer


34


according to this invention is shown. The retainer


34


is secured between the bulkhead


42


of the mold


14


and the interior face of the frame


12


when the frame


12


and mold


14


are nested together. The retainer


34


is preferably molded from any one of a number of suitable plastics such as polyethylene or the like. The retainer includes a generally L-shaped body having a first longer leg


70


and a second shorter leg


72


extending perpendicularly thereto. A T-shaped anchor tab


74


projects rearwardly from the longer leg


70


of the retainer


34


in an opposite direction from the second leg


72


. The anchor tab


74


is buttressed by a pair of generally triangular-shaped gussets


76


on opposite faces of the anchor tab


74


.




The retainer


34


includes a generally rectangular socket


78


formed in a face of the first leg


70


opposite from the anchor tab


74


. The retainer


34


also includes a pair of frangible members projecting from terminal ends of each of the legs


70


,


72


. The first frangible member is in the form of a boss


80


projecting perpendicularly from the short leg


72


proximate a terminal end thereof. The boss


80


is reinforced by a number of spaced webs


82


located along the barrel thereof.




The second frangible member is in the form of a pin


84


which is received within a hole


86


in a tab


88


projecting from the terminal end of the longer leg


70


of the retainer


34


. The pin


84


is oriented generally perpendicularly to the long leg


70


and can be selectively positioned to and between a retracted position as shown in FIG.


8


and an extended position as shown in FIG.


9


. The pin


84


includes a generally cylindrical head


90


joined to a neck


92


region thereof. The neck


92


snugly fits within the hole


86


in the tab


88


of the retainer


34


when the pin


84


is in the extended position. The pin


84


also includes a shaft


94


having a helical thread


96


formed on an exterior surface thereof. The pin


84


is retained in the hole


86


in the tab


88


by a thin web


98


covering the hole


86


until the pin


84


is pushed into the extended position thereby rupturing the web


98


and seating the neck


92


within the hole


86


.




With the pin


84


in the retracted position, the retainer


34


is easily coupled to the frame


12


of the window buck


10


by sliding the long leg


70


in face to face contact with the exterior surface of the side frame member until the boss


80


is seated within the hole


32


on the interior face of the side frame member. In this position, the pin


84


in the retracted position is aligned with the hole


30


in the face of the side frame member and can be then manually or otherwise inserted therein to securely couple the retainer


34


to the frame


12


. The helical threads


96


increase the frictional interaction between the pin


84


and the hole


30


.




After the concrete


62


has been poured and allowed to cure and the wall forms


60


removed from the poured concrete wall, the shaft


94


of the pin


84


and the boss


80


are easily broken or severed from the frame


12


as the frame


12


is removed from the window opening


64


. The anchoring tab


74


and adjacent surfaces of the retainer


34


are embedded in the poured concrete wall


62


with the socket


78


and adjacent faces of the legs


70


,


72


exposed along a side of the window opening


64


, as shown in FIG.


4


. The configuration of the anchor tab


74


increases the holding power of the concrete


62


to securely hold the retainer


34


.




One presently preferred method of installing a window


100


in a poured concrete wall


62


according to this invention begins with erecting the pair of spaced wall forms


60


. The retainer


34


is then coupled to the window buck


10


with the frangible members


80


,


84


inserted into the corresponding holes


30


,


32


in the frame


12


as previously described. The retainer


34


and window buck


10


are then suspended between the spaced wall forms


60


with any one of the suspension members


50


, as shown in

FIGS. 1-3

and


5


, depending upon the desired position of the window opening


64


in the poured concrete wall


62


. Concrete is then poured between the spaced wall forms


60


and around the window buck


10


thereby partially embedding the retainer


34


in the poured concrete. After the poured concrete is allowed to cure, the wall forms


60


are dismantled and the retainer


34


is uncoupled from the window buck


10


by severing, breaking or otherwise fracturing the frangible members


80


,


84


from the retainer


34


. The frame


12


and mold


14


are then pulled in opposite directions from the window opening


64


in the poured concrete wall


62


. The frame


12


is pulled toward the interior of the wall


62


whereas the mold


14


is pulled toward the exterior of the wall


62


to thereby remove the components from the window opening


64


. While a two-piece window buck


10


is shown and described, other designs are contemplated within this invention.




The offset


58


between the shelf


44


of the mold


14


and the frame


12


forms a raised ledge


102


on a sill


104


of the window opening


64


. The raised ledge


102


of the sill


104


advantageously prevents the ingress of water or other moisture to the interior of the concrete wall


62


when the window


100


is seated on the sill


104


as shown in FIG.


6


.




The offsets


56


between the side frame members and the case


36


form a rim


106


along each jamb


108


of the window opening


64


. Furthermore, the jamb


108


and rim


106


members in the poured concrete wall


62


inhibit the window


100


from being pulled from the window opening


64


from the exterior of the poured concrete wall


62


as a security measure.




The window


100


to be installed in the window opening


64


according to a presently preferred embodiment of this invention has a generally rectangular or other shaped configuration. The window


100


preferably includes a perimeter frame


110


; although, other window constructions or types can be used, such as glass blocks or the like, that may not include a perimeter frame. Preferably, the perimeter frame


110


of the window


100


includes an insulation


112


or weather strip seal extending around the periphery thereof. A metal spring clip


114


or other type of preferably outwardly biased device or the like is mounted by a bolt, screw or other fastener


116


to a side edge of the window frame


110


as shown in

FIG. 6

for snap-fit engagement with the socket in the embedded retainer


34


. While the spring clip


114


is a presently preferred embodiment, it should be understood that any of a variety of other devices, whether biased or not, are encompassed within this invention. The spring clip or other device is advantageously mounted on the window


100


or window frame


110


prior to installation for easier and simpler installation without the need for additional mechanical fasteners or tools during installation.




The window


100


is installed from the interior of the poured concrete wall


62


by seating a bottom edge of the window


100


or frame


110


along the sill


104


of the window opening


64


with the raised ledge


102


juxtaposed to an interior face of the window frame


110


or window


100


. The window


100


is then pivoted upwardly toward the jamb members


108


formed in the window opening


64


until an exterior face of the frame


110


seats against the rims


106


on the jambs


108


at the side edges of the window opening


64


. The spring clips


114


temporarily deflect inwardly as the window


100


is pivoted upwardly and then spring out to extend into the sockets


78


of the retainers


34


and thereby secure the window


100


in the window opening


64


. The window


100


can be selectively removed from the window opening


64


by inserting a hook-shaped tool or other device (not shown) between the window frame


110


and the jamb


108


to deflect the spring clip


114


on the window


100


inwardly and unseat it from the socket


78


and retainer


34


and then pivot the window


100


toward the interior of the poured concrete wall


62


for removal.




As a result, the window


100


is easily installed in an efficient manner without the need for additional tools or fasteners to secure the window


100


into the formed window opening


64


in the concrete wall


62


. Moreover, the window buck


10


used in forming the window opening


64


can be cleaned and subsequently reused thereby minimizing the cost for the construction of the poured concrete wall


62


and window opening


64


therein.




From the above disclosure of the general principles of the present invention and the preceding detailed description of at least one preferred embodiment, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. For example, numerous other configurations and/or designs for the window buck, retainer and spring clip are possible within the scope of this invention. Therefore, we desire to be limited only by the scope of the following claims and equivalents thereof.



Claims
  • 1. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall, wherein the window buck further comprises: (a) a generally rectangular frame; and (b) a generally rectangular mold nested with the frame, the mold having an extension which telescopically fits within the frame, the frame and mold nested therewith being adapted for placement between the spaced wall forms to divert the poured concrete around the mold and frame to form the window opening in the concrete wall, the frame and mold being removable in opposite directions from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; and a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening.
  • 2. The system of claim 1 further comprising:at least one suspension member coupled to the window buck to suspend and position the window buck and retainer between the wall forms.
  • 3. The system of claim 1 wherein the retainer includes a socket that is exposed when the retainer is embedded in the poured concrete wall, the socket being adapted to receive therein a device on the window to selectively retain the window in the window opening.
  • 4. The system of claim 3 wherein at least one retainer is coupled to each side edge of the window buck.
  • 5. The system of claim 1 wherein the window buck includes a lower portion which is adapted to form a raised ledge along a sill of the window opening proximate an interior side of the poured concrete wall to inhibit water from flowing through the window opening toward the interior side of the poured concrete wall, the raised ledge being juxtaposed against a lower portion of the window when installed in the window opening.
  • 6. The system of claim 5 wherein the window buck includes a pair of lateral side portions each of which is adapted to form a rim along a side edge of the window opening against which a portion of an outer face of the window is juxtaposed when installed in the window opening.
  • 7. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening; and at least one suspension member coupled to the window buck to suspend and position the window buck and retainer between the wall forms, wherein the suspension member further comprises a bar coupled to the window buck and adapted to be positioned atop the wall forms.
  • 8. The system of claim 7 further comprising:a sleeve on the window buck having a through-hole adapted to receive therein the bar.
  • 9. The system of claim 8 wherein the window buck includes a plurality of sleeves for selectively positioning the window buck at a plurality of locations between the wall forms depending upon which of the sleeves the bar is inserted in.
  • 10. The system of claim 7 wherein the suspension member further comprises:a lintel drop projecting downwardly from the bar, a terminal end of the lintel drop being selectively coupled to the window buck, the lintel drop adapted to extend through a lintel formed above the window opening in the concrete wall.
  • 11. The system of claim 10 further comprising:a key on the terminal end of the lintel drop; and a keyhole slot in the window buck to receive therein the key and selectively couple the window buck to the suspension member.
  • 12. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck being removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer coupled to the window buck while the concrete is being poured around the window buck, the retainer being adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer being adapted to provide an attachment location for securing the window within the window opening; a frangible portion on the retainer; and a hole in the window buck to receive therein the frangible portion of the retainer and thereby couple the retainer to the window buck, the frangible portion being adapted to be severed from the retainer embedded in the poured concrete wall to remove the window buck from the poured concrete wall.
  • 13. The system of claim 12 wherein the retainer has a pair of frangible portions and the window buck has a pair of holes for mating with the frangible portions and one of the frangible portions is selectively positioned between an extended position to engage one of the holes and a retracted position for installation of the retainer on the window buck.
  • 14. A system for forming a window opening in a poured concrete wall, the window opening being adapted to retain a window therein, the poured concrete wall being formed from cured concrete previously poured between spaced wall forms, the system comprising:a generally rectangular frame; a generally rectangular mold nested with the frame, the mold having an extension which telescopically fits within the frame, the frame and mold nested therewith in combination forming a window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the mold and frame to form the window opening in the concrete wall, the frame and mold being adapted to be removed in opposite directions from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall; a retainer adapted to be coupled to the window buck while the concrete is being poured around the window buck, the retainer adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer adapted to provide an attachment location for securing the window within the window opening, the retainer including a socket that is adapted to be exposed when the retainer is embedded in the poured concrete wall, the socket being adapted to receive therein a clip on the window to selectively retain the window in the window opening; and at least one suspension member adapted to be coupled to the window buck and a top portion of the wall forms to suspend and position the window buck and retainer between the wall forms.
  • 15. A system for installing a window in a poured concrete wall formed from cured concrete previously poured between spaced wall forms, the system comprising:a reusable window buck being adapted for placement between the spaced wall forms to divert the poured concrete around the window buck and form the window opening in the concrete wall, the window buck adapted to be removable from the poured concrete wall for subsequent re-use after the wall forms are removed from the poured concrete wall, the window buck including a hole; a retainer adapted to be coupled to the window buck while the concrete is being poured around the window buck, the retainer adapted to be at least partially embedded in the concrete wall proximate the window opening and adapted to be uncoupled from the window buck when the window buck is removed from the poured concrete wall, the retainer including a frangible portion adapted to be received in the hole in the window buck and thereby couple the retainer to the window buck, the frangible portion being adapted to be severed from the retainer embedded in the poured concrete wall to remove the window buck from the poured concrete wall; a window; and a device mounted on a periphery of the window and adapted to engage the retainer when at least partially embedded in the poured concrete wall to thereby secure the window within the window opening.
  • 16. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck, wherein the window buck comprises a frame nested with a mold; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall, wherein the removing of the window buck from the poured concrete wall comprises removing the frame and the mold in opposite directions from the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
  • 17. The method of claim 16 wherein the inserting of the window further comprises:seating a bottom edge of the window on a sill of the window opening and against a raised ledge on an interior side of the poured concrete wall; pivoting the window into the window opening and juxtaposing an outer face of the window against a protruding rim along each side edge of the window opening.
  • 18. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall by deflecting a spring clip mounted on a peripheral frame of the window inwardly to seat the spring clip with a socket of the retainer embedded in the poured concrete wall.
  • 19. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; installing a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall; wherein the installing of the window is accomplished without additional mechanical fasteners to secure the window in the window opening.
  • 20. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms by coupling a suspension member to the window buck and a top portion of the wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
  • 21. The method of claim 20 wherein the suspension member is coupled to the window buck by passing it through a sleeve in the window buck.
  • 22. The method of claim 20 wherein the suspension member is coupled to the window buck by inserting a key on a terminal end of a lintel drop projecting downwardly from the suspension member into a keyhole slot in the window buck.
  • 23. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck by severing a frangible portion of the retainer inserted into the window buck from the retainer, removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
  • 24. A method of installing a window in a poured concrete wall comprising the steps of:erecting a pair of spaced wall forms; temporarily coupling a retainer to a window buck; suspending the retainer and the window buck between the spaced wall forms; pouring concrete between the spaced wall forms and around the window buck, the retainer being at least partially embedded within the poured concrete; curing the poured concrete to form the poured concrete wall; dismantling the wall forms from the poured concrete wall; uncoupling the retainer at least partially embedded in the poured concrete wall from the window buck; removing the window buck from the poured concrete wall to thereby expose a window opening in the poured concrete wall, a portion of the retainer being exposed in the window opening of the poured concrete wall; inserting a window in the window opening; and engaging a member mounted on a periphery of the window with the exposed portion of the retainer to thereby securing the window in the window opening in the poured concrete wall.
US Referenced Citations (9)
Number Name Date Kind
2787820 Shields et al. Apr 1957
2893235 Goldberg Jul 1959
2901810 Richards Sep 1959
3769769 Kohl Nov 1973
3995843 Kasteler Dec 1976
4430831 Kemp Feb 1984
4589624 Jones May 1986
5169544 Stanfill et al. Dec 1992
5319884 Bergeron Jun 1994