The present invention relates to a window cover and a display apparatus having the same and a method of manufacturing the display apparatus, and more particularly, to a window cover having an improved structure to simultaneously satisfy flexibility and durability and a display apparatus having the same and a method of manufacturing the display apparatus.
A display apparatus is an apparatus which displays visual and three-dimensional image information and includes a liquid crystal display (LCD) device, an electroluminescence display (ELD) device, a field emission display (FED) device, a plasma display panel (PDP), a thin film transistor liquid crystal display (TFT-LCD), and the like.
The display apparatuses have been used in various electronic devices such as a television, a computer monitor, a laptop, a portable terminal, a display unit of a refrigerator, a display unit of a camera, and the like.
The above display apparatuses perform user interfacing using various input devices such as a keyboard, a mouse, a digitizer, a touch panel, and the like.
Among these, the touch panel is a device which is installed at a display surface of a display panel to form a touchable display apparatus (referred to as a touch screen) and allows a user to select desired information while viewing an image, thus being simply manipulated, not malfunctioning often, being able to input even without using a separate input device, and having convenience in which a user can promptly and easily manipulate through content displayed on the screen.
Recently, a foldable display device which reflects a soft electronics trend has been gaining much attention. Particularly, a consumer demand for a foldable display device which simultaneously has flexibility (bendability) and durability has been sharply increasing.
One aspect of the present invention provides a window cover having an improved structure to simultaneously secure flexibility and durability and a display apparatus having the same.
Another aspect of the present invention provides a window cover having an improved structure to prevent inner parts from being corroded due to gas or moisture and a display apparatus having the same.
Still another aspect of the present invention provides a window cover having an improved structure to manufacture a thin film and a display apparatus having the same.
Yet another aspect of the present invention provides a method of manufacturing a display apparatus which is capable of reducing cracks or curls that may occur in a manufacturing process.
According to an aspect of the present invention, a display apparatus includes a display panel to display an image, and a window cover having a first portion disposed to be integrally bent with the display panel and positioned at an inside thereof in a bending direction and a second portion positioned at an outside thereof in the bending direction and having a different stiffness from the first portion.
The stiffness of the first portion may be greater than the stiffness of the second portion.
The thickness of the first portion may be thicker than the thickness of the second portion.
The window cover may be bent such that the first portion has a smaller radius of curvature than the second portion.
The window cover may be bent such that the first portion has the radius of curvature of 5 mm or less.
A ratio of the thickness of the second portion with respect to the thickness of the first portion may be 0.4 or less.
The first portion may have a thickness in a range of 40 mm to 75 mm.
The second portion may have a thickness of 30 mm or less.
Materials of the first portion and the second portion may include an acrylic-based resin.
A Young's modulus of the first portion may be greater than a Young's modulus of the second portion.
The second portion may be formed of a material with a greater tensile strength than the first portion.
The window cover may further include a base layer disposed between the first portion and the second portion.
A material of the base layer may include a plastic.
The material of the base layer may include at least one of polymethyl methacrylate (PMMA), a polycarbonate (PC), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and a colorless polyimide (CPI).
The base layer may have a thickness in a range of 150 mm to 190 mm.
At least one among the base layer, the first portion, and the second portion may have a pencil hardness of 9H.
The window cover may further include a blocking layer disposed on the base layer to face at least one of the first portion and the second portion in order to prevent moisture or gas from being introduced into the display apparatus.
A material of the blocking layer may include at least one of silica and alumina.
According to an aspect of the present invention, a flexible display apparatus includes a display panel to display an image, a touch panel disposed adjacent to the display panel to output a touch signal, and a window cover disposed to face the display panel while having the touch panel therebetween and formed of a transparent plastic material, wherein the window cover may include a base layer, a first protective layer disposed on the base layer to be positioned at an inside of the base layer in a bending direction of the display apparatus, and a second protective layer disposed on the base layer to be positioned at an outside of the base layer in a bending direction of the display apparatus and having a different physical property from the first protective layer.
A thickness of the first protective layer may be thicker than a thickness of the second protective layer.
A ratio of the thickness of the second protective layer with respect to the thickness of the first protective layer may be 0.4 or less.
The window cover may be bent such that the first protective layer has a radius of curvature of 5 mm or less.
At least one of the base layer, the first protective layer, and the second protective layer may have a pencil hardness of 9H.
A thickness of the base layer may be thicker than the thickness of at least one of the first protective layer and the second protective layer.
The window cover may further include a blocking layer disposed on the base layer to face at least one of the first protective layer and the second protective layer in order to prevent moisture or gas from being introduced into the display apparatus.
A material of the blocking layer may include at least one of silica and alumina.
The second protective layer may be formed of a material with a greater tensile strength than the first protective layer.
A method of manufacturing the display apparatus according to an aspect of the present invention including a window cover having a base layer includes disposing a first protective layer and a second protective layer to face each other while having the base layer therebetween, and processing at least one of the first protective layer and the second protective layer such that the first protective layer and the second protective layer have different thicknesses.
The first protective layer and the second protective layer may be respectively disposed on both surfaces of the base layer in the same thicknesses.
At least one of the first protective layer and the second protective layer may be processed by a chemical mechanical polishing (CMP) process.
The method of manufacturing the display apparatus according to an aspect of the present invention may further include disposing a blocking layer on the base layer to face at least one of the first protective layer and the second protective layer before the disposing of the first protective layer and the second protective layer to face each other while having the base layer therebetween.
The blocking layer may be deposited on the base layer.
The window cover according to an aspect of the present invention may be used in a display apparatus having a display panel to display an image, and the window cover may include a first portion disposed to be integrally bent with the display panel and positioned at an inside thereof in a bending direction and a second portion positioned at an outside thereof in the bending direction and having a different stiffness from the first portion.
The stiffness of the first portion may be greater than the stiffness of the second portion.
The thickness of the first portion may be thicker than the thickness of the second portion.
The window cover may be bent such that the first portion has a smaller radius of curvature than the second portion.
A window cover including a first protective layer and a second protective layer having an asymmetrical structure is applied to a display apparatus, thereby simultaneously securing flexibility and durability.
The window cover is manufactured with a transparent plastic material, thereby implementing a bendable display apparatus.
A blocking layer is formed at the window cover, thereby preventing moisture or gas from permeating into an inner portion of the display apparatus.
A chemical mechanical polishing (CMP) process is used to adjust thicknesses of the first protective layer and the second protective layer of the window cover, thereby reducing cracks or curls that may occur in a process of manufacturing the window cover.
These and/or other aspects of the disclosure will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to embodiments of the disclosure, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. Meanwhile, terms such as “front end”, “rear end”, “upper”, “lower”, “upper end” and “lower end” which will be used in the below description are defined based on the drawings, and a shape and a position of each element are not limited by the terms.
When a person's hand or an object touches a screen, a display apparatus having a touch panel recognizes a touch position and a position change and checks a gesture corresponding to the position change, checks an operation command corresponding to the touch position or an operation command corresponding to the gesture, performs a function corresponding to the checked operation command, and displays an image related to the function performed.
As illustrated in
As illustrated in
In addition, the display apparatus may be implemented as a monitor of a television and a PC, and may be implemented as guide display devices in a bus station, a subway station, and a department store. However, an application range of the display apparatus having flexibility is not limited to the above examples.
As illustrated in
The display panel 100 may include at least one display panel among a liquid crystal display (LCD) panel, an electroluminescence display (ELD) panel, a field emission display (FED) panel, a plasma display panel (PDP), a thin film transistor liquid crystal display (TFT-LCD), and an organic light-emitting diode (OLED) display panel.
The display apparatus 1 may further include a touch panel 200.
The touch panel 200 may be disposed adjacent to the display panel 100. When touched by a user, the touch panel 200 may output a touch signal. The touch panel 200 will be described in detail below.
The display apparatus 1 may further include a window cover 300.
The window cover 300 may be disposed to face the display panel 100 while having the touch panel 200 therebetween. The window cover 300 may be formed on a surface of the display apparatus 1 to be directly or indirectly touched by the user. When described in different terms, the window cover 300 may be used in the display apparatus 1 having the display panel 100.
The display panel 100, the touch panel 200, and the window cover 300 may have a stacked structure. The display panel 100 may be disposed below the touch panel 200, and the window cover 300 may be disposed above the touch panel 200. In other words, the display panel 100 may be disposed at an upstream side in a direction in which light emitted from a backlight unit 120 (refer to
The window cover 300 may be integrally bent with the display panel 100 and the touch panel 200. The window cover 300 will be described in detail below.
The display apparatus 1 may further include a first gap portion 410 formed between the display panel 100 and the touch panel 200 and a second gap portion 420 formed between the touch panel 200 and the window cover 300.
The first gap portion 410 may be formed with an air gap, or an optical clear adhesive (OCA) may be formed therein.
The second gap portion 420 may have the optical clear adhesive (OCA) formed therein.
Here, the OCA may be formed from an adhesive composition which includes an adhesive resin such as an acrylic-based resin, a silicon-based resin, a styrene-based resin, a polyester-based resin, a rubber-based resin, or a urethane-based resin solely or in a mixture of two or more thereof.
The display apparatus 1 may further include a drive module 500 to check a position of a touch point based on a touch signal output from the touch panel 200, check an icon displayed at the checked position of the touch point, control the display apparatus 1 to perform a function corresponding to the checked icon, and control the display apparatus 1 such that a result of performing the function is displayed on the display panel 100.
The drive module 500 may also check a gesture performed on the touch panel 200 based on a position change of a touch point, check an operation command corresponding to the checked gesture, and control an operation of the display panel 100.
Furthermore, an image such as a character, a figure, a photo, etc. displayed on the display panel 100 has display position information.
An inner structure of the display apparatus 1 may be different in accordance with a type of a backlight unit for transmitting light to the display panel 100.
As illustrated in
The first gap portion 410 formed between the display panel 100 and the touch panel 200 and the second gap portion 420 formed between the touch panel 200 and the window cover 300 may be provided within the outer bezel 2a.
The first gap portion 410 may be formed with an air gap. The second gap portion 420 may include the optical clear adhesive (OCA) provided therein.
The first gap portion 410 between the display panel 100 and the touch panel 200 may be maintained at a predetermined distance by an inner bezel 150.
Specifically, the display panel 100 may include a liquid crystal panel 110, the backlight unit 120, a diffusion plate 130, and an optical sheet 140.
The liquid crystal panel 110 corresponds to an image formation panel which adjusts the transmittance of light passing through a liquid crystal layer to form an image such as a character, a number, a random icon, etc. Since the liquid crystal panel 110 cannot emit light from the liquid crystal itself, an image is shown by adjusting a transmitted amount and color of light emitted from the backlight unit 120.
The backlight unit 120 is disposed at a rear surface of the liquid crystal panel 110 and serves to emit light to the liquid crystal panel 110. The backlight unit 120 is a light source device which emits light at a back surface of the liquid crystal panel 110 and is a direct type LED light source device.
The backlight unit 120 may include a plurality of light sources (not shown) to emit light using power supplied from an optical drive unit (not shown), and the plurality of light sources may include a light-emitting diode (LED) to generate light with high efficiency and low power.
The diffusion plate 130 serves to increase light of the backlight unit 120 and uniformly maintain brightness of a whole surface. The diffusion plate 130 may be positioned between the liquid crystal panel 110 and the backlight unit 120. The diffusion plate 130 is a semitransparent panel which diffuses light emitted from the backlight unit 120 along a surface to allow color and brightness to be uniformly shown throughout a screen, and improves luminance, etc. of light emitted from the backlight unit 120 to supply the light to the display panel 100.
The optical sheet 140 may be disposed between the liquid crystal panel 110 and the diffusion plate 130. The optical sheet 140 serves to protect the display panel 100 from an external impact.
The optical sheet 140 decreases the luminance of red (R) and green (G) and increases the luminance of blue (B) in light incident on the liquid crystal panel 110 in order to improve optical characteristics.
The display panel 100 may further include an electromagnetic wave shielding layer for shielding electromagnetic waves in order to prevent electromagnetic waves incident on the display panel 100 from being emitted to the outside.
The display panel 100 may further include an infrared ray shielding layer for shielding infrared rays emitted from the display panel 100 in order to prevent infrared rays equal to or higher than a reference level from being emitted to the outside such that signals transmitted using infrared rays such as a remote control are normally transmitted.
The display panel 100 may further include the inner bezel 150 disposed at side edges of the liquid crystal panel 110, the optical sheet 140, and the diffusion plate 130 to fix and cover the liquid crystal panel 110, the optical sheet 140, and the diffusion plate 130.
The inner bezel 150 may be coupled to a frame 2b at which the backlight unit 120 is disposed. Also, the inner bezel 150 may be coupled to the outer bezel 2a. The inner bezel 150 allows the display panel 100 and the touch panel 200 to remain a predetermined interval apart.
Various types of printed circuit boards, input and output devices etc. may be mounted on the frame 2b.
The frame 2b may be formed of a metal with excellent heat dissipation and strength.
The drive module 500 for operating the liquid crystal panel 110, the backlight unit 120, and the touch panel 200 may be disposed in the frame 2b.
As illustrated in
The first gap portion 410 formed between the display panel 100 and the touch panel 200, and the second gap portion 420 formed between the touch panel 200 and the window cover 300 may be provided within the outer bezel 2a.
The optical clear adhesive (OCA) fills the first gap portion 410 and the second gap portion 420.
Since the display panel 100 having the direct type backlight unit 120 is the same as the display panel 100 of
As illustrated in
The first gap portion 410 formed between the display panel 100 and the touch panel 200, and the second gap portion 420 formed between the touch panel 200 and the window cover 300 may be provided within the outer bezel 2a.
The first gap portion 410 may be formed with an air gap. The second gap portion 420 may include the optical clear adhesive (OCA) provided therein.
The first gap portion 410 between the display panel 100 and the touch panel 200 may be maintained at a predetermined distance by the inner bezel 150.
Specifically, the display panel 100 may include the liquid crystal panel 110, the backlight unit 120, and the optical sheet 140.
The liquid crystal panel 110 corresponds to an image formation panel which adjusts the transmittance of light passing through a liquid crystal layer to form an image such as a character, a number, a random icon, etc.
The backlight unit 120 is disposed at a rear surface of the liquid crystal panel 110 and serves to emit light to the liquid crystal panel 110. The backlight unit 120 is a light source device for emitting light from a side surface of the liquid crystal panel 110, and is an edge type LED light source device.
The backlight unit 120 may include a plurality of optical modules 121, a light guide plate 122 disposed between the plurality of optical modules 121, and a reflective sheet 123.
The plurality of optical modules 121 may include a light-emitting diode (LED) to generate light with high efficiency and low power.
The light guide plate 122 serves to guide incident light to the liquid crystal panel 110. The light guide plate 122 may have a transmission material capable of transmitting light. The material of the light guide plate 122 may include a plastic. As an example, the material of the light guide plate 122 may include at least one of polymethyl methacrylate (PMMA) and a polycarbonate (PC). The light guide plate 122 may be formed as a flat type.
The light guide plate 122 has superior transparent, weatherproofing, and tinting characteristics, thus inducing diffusion of light when the light is transmitted.
The reflective sheet 123 is disposed between the light guide plate 122 and the frame 2b, and reflects light provided from the light guide plate 122 to a side surface or a front surface of the light guide plate 122.
The optical sheet 140 may be disposed between the liquid crystal panel 110 and the light guide plate 122. The optical sheet 140 uniformizes the luminance of light output from the light guide plate 122. Also, the optical sheet 140 improves optical characteristics using diffusion or a method of condensing high-luminance light, and then provides the light to the liquid crystal panel 110. Also, the optical sheet 140 decreases the luminance of red (R) and green (G) and increases the luminance of blue (B) to improve the optical characteristics.
The optical sheet 140 is a sheet disposed between the display panel 100 and the backlight unit 120, and may include a prism sheet on which a prism is formed, and a dual brightness enhancement film (DBEF) by a multilayered birefringent coating.
The display panel 100 may further include the frame 2b. The frame 2b may accommodate the backlight unit 120 and the optical sheet 140.
The display panel 100 may further include the inner bezel 150. The inner bezel 150 may accommodate the liquid crystal panel 110 and may be coupled to the frame 2b. The inner bezel 150 may be coupled to the outer bezel 2a.
Various types of printed circuit boards, input and output devices etc. may be mounted on the frame 2b.
The frame 2b may be formed of a metal with excellent heat dissipation and strength.
The drive module 500 for operating the liquid crystal panel 110, the backlight unit 120, and the touch panel 200 may be disposed in the frame 2b.
As illustrated in
The first gap portion 410 formed between the display panel 100 and the touch panel 200, and the second gap portion 420 formed between the touch panel 200 and the window cover 300 may be provided within the outer bezel 2a.
The optical clear adhesive (OCA) fills the first gap portion 410 and the second gap portion 420.
Since the display panel 100 having the edge type backlight unit 120 is the same as the display panel 100 of
As illustrated in
The first pattern unit 210 may include a plurality of first electrodes. The plurality of first electrodes may be disposed to be spaced apart at regular intervals in a first direction X.
The first pattern unit 210 receives a signal transmitted from the external drive module 500.
The second pattern unit 220 may include a plurality of second electrodes. The plurality of second electrodes may be disposed to be spaced apart at regular intervals in a second direction Y.
The second pattern unit 220 outputs a signal to the external drive module 500.
One electrode among the plurality of first electrodes and the plurality of second electrodes is a driving electrode to which predetermined voltage is applied, and another electrode among the plurality of first electrodes and the plurality of second electrodes is a sensing electrode which outputs a voltage signal in response to a touch.
The first direction X and the second direction Y are directions crossing each other.
The insulation unit 230 may have a transparent material. The insulation unit 230 may be disposed between the first pattern unit 210 and the second pattern unit 220. The insulation unit 230 allows the second pattern unit 220 to be adhered to the first pattern unit 210, and insulates the first pattern unit 210 and the second pattern unit 220.
The insulation unit 230 may include an adhesive. The adhesive may include at least one of an acrylic-based resin, a silicon-based resin, a styrene-based resin, a polyester-based resin, a rubber-based resin, a urethane-based resin, an isocyanate-based resin, a polyvinyl alcohol-based resin, a gelatin-based resin, and a vinyl polymer-based resin.
The adhering method may be performed by a method of applying an adhesive on a surface of one of the first pattern unit 210 and the second pattern unit 220, adhering the other one of the first pattern unit 210 and the second pattern unit 220, and drying.
The applying method is a flexible method which may use, a Mayer bar, an air knife, a gravure, a reverse roll, a kiss-roll, a spray, a blade, a die coater, casting, and spin coating.
The touch panel 200 may further include a wiring unit 240 to apply a signal of predetermined voltage to the plurality of first electrodes and sense a changed voltage of the signal at the plurality of second electrodes.
The wiring unit 240 may include a first wiring unit 241 and a second wiring unit 242.
The first wiring unit 241 is connected to the first pattern unit 210. The first wiring unit 241 serves to receive a voltage signal transmitted from the drive module 500 and transmit the input voltage signal to the first pattern unit 210.
The second wiring unit 242 is connected to the second pattern unit 220. The second wiring unit 242 serves to receive a sensed voltage signal and transmit the received voltage signal to the drive module 500.
Each of the first wiring unit 241 and the second wiring unit 242 may include a flexible printed circuit board (FPCB).
Materials of the first wiring unit 241 and the second wiring unit 242 may include a material with superior electrical conductivity. Specifically, the materials of the first wiring unit 241 and the second wiring unit 242 may include an Ag paste, a material composed of organic Ag, a conductive polymer, carbon black (including CNT), a metal oxide, or a metal. As an example of the metal, Al, AlNd, Mo, MoTi, Cu, CuOx, Cr, etc. may be included.
A method of forming the first wiring unit 241 and the second wiring unit 242 may include screen printing, gravure printing, or inkjet printing, etc.
As illustrated in
The first film unit 211 may be formed of a material having bearing power and transparency.
The material of the first film unit 211 may include a plastic film such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene naphthalate (PEN), polyether sulfone (PES), a cyclic olefin copolymer (COC), a triacetyl cellulose (TAC) film, a polyvinyl alcohol (PVA) film, a polyimide (PI) film, a polystyrene (PS), and a K-resin containing biaxially oriented PS (BOPS) film.
The plurality of first electrodes of the first electrode unit 212 may include a plurality of first one surface electrodes 212a and a plurality of first back surface electrodes 212b.
The plurality of first one surface electrodes 212a may be disposed in a first direction at one surface of the first film unit 211. The plurality of first back surface electrodes 212b may be disposed in the first direction at a back surface of the first film unit 211.
The plurality of first one surface electrodes 212a and the plurality of first back surface electrodes 212b may be disposed to face each other.
The back surface of the first film unit 211 may face the one surface of the first film unit 211.
The first wiring unit 241 may be connected to at least one of the plurality of first one surface electrodes 212a and the plurality of first back surface electrodes 212b.
The first pattern unit 210 may further include a first connection unit 213 to connect the plurality of first one surface electrodes 212a and the plurality of first back surface electrodes 212b.
The first connection unit 213 may include a first one end connection unit 213a and a first other end connection unit 213b.
The first one end connection unit 213a may be disposed at a first side surface of the first film unit 211 to connect one end of the plurality of first one surface electrodes 212a to one end of the plurality of first back surface electrodes 212b.
The first other end connection unit 213b may be disposed at a second side surface of the first film unit 211 to connect the other end of the plurality of first one surface electrodes 212a to the other end of the plurality of first back surface electrodes 212b.
The first side surface and the second side surface may face each other.
The first wiring unit 241 may be connected to either the first one end connection unit 213a or the first other end connection unit 213b.
As illustrated in
The second film unit 221 may be formed of a material having bearing power and transparency.
The material of the second film unit 221 may include a plastic film such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene naphthalate (PEN), polyether sulfone (PES), a cyclic olefin copolymer (COC), a triacetyl cellulose (TAC) film, a polyvinyl alcohol (PVA) film, a polyimide (PI) film, a polystyrene (PS), and a K-resin containing biaxially oriented PS (BOPS) film.
The plurality of second electrodes of the second electrode unit 222 may include a plurality of second one surface electrodes 222a and a plurality of second back surface electrodes 222b.
The plurality of second one surface electrodes 222a may be disposed in a second direction at one surface of the second film unit 221. The plurality of second back surface electrodes 222b may be disposed in the second direction at a back surface of the second film unit 221.
The plurality of second one surface electrodes 222a and the plurality of second back surface electrodes 222b may be disposed to face each other.
The back surface of the second film unit 221 may face the one surface of the second film unit 221.
The second wiring unit 242 may be connected to at least one of the plurality of second one surface electrodes 222a and the plurality of second back surface electrodes 222b.
The second pattern unit 220 may further include a second connection unit 223 to connect the plurality of second one surface electrodes 222a and the plurality of second back surface electrodes 222b.
The second connection unit 223 may include a second one end connection unit 223a and a second other end connection unit 223b.
The second one end connection unit 223a may be disposed at a first side surface of the second film unit 221 to connect one end of the plurality of second one surface electrodes 222a to one end of the plurality of second back surface electrodes 222b.
The second other end connection unit 223b may be disposed at a second side surface of the second film unit 221 to connect the other end of the plurality of second one surface electrodes 222a to the other end of the plurality of second back surface electrodes 222b.
The first side surface and the second side surface may face each other.
The second wiring unit 242 may be connected to either the second one end connection unit 223a or the second other end connection unit 223b.
The first direction in which the plurality of first electrodes of the first electrode unit 212 are disposed and the second direction in which the plurality of second electrodes of the second electrode unit 222 are disposed are directions crossing each other. That is, the plurality of first electrodes of the first electrode unit 212 and the plurality of second electrodes of the second electrode unit 222 may be disposed to cross each other. However, an arrangement structure of the plurality of first electrodes of the first electrode unit 212 and the plurality of second electrodes of the second electrode unit 222 is not limited to the above example.
As illustrated in
The film unit 214 may be formed of a material having bearing power and transparency.
The material of the film unit 214 may include a plastic film such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene naphthalate (PEN), polyether sulfone (PES), a cyclic olefin copolymer (COC), a triacetyl cellulose (TAC) film, a polyvinyl alcohol (PVA) film, a polyimide (PI) film, a polystyrene (PS), and a K-resin containing biaxially oriented PS (BOPS) film.
The first electrode unit 212 may be disposed on the film unit 214. Specifically, the first electrode unit 212 may be disposed on the film unit 214 to be adjacent to the window cover 300.
The first electrode unit 212 may include a plurality of first electrodes.
The second electrode unit 222 may be disposed on the film unit 214. Specifically, the second electrode unit 222 may be disposed on the film unit 214 to be adjacent to the display panel 100.
The second electrode unit 222 may include a plurality of second electrodes.
The first electrode unit 212 and the second electrode unit 222 may be disposed to face each other while having the film unit 214 therebetween.
The plurality of first electrodes and the plurality of second electrodes may have a transparent material. Specifically, the plurality of first electrodes and the plurality of second electrodes may include at least one material of indium tin oxide (ITO), a metal material, and a carbon material. As one example, the metal material may include an Ag nanowire (AgNW), a metal mesh, etc. As one example, the carbon material may include a carbon nanotube (CNT), graphene, etc.
The window cover 300, the touch panel 200a according to the second embodiment, and the display panel 100 may have a stacked structure. The display panel 100 may be disposed below the touch panel 200a, and the window cover 300 may be disposed above the touch panel 200a. In other words, the display panel 100 may be disposed at an upstream side in a direction in which light emitted from the backlight unit 120 (refer to
The first gap portion 410 may be formed between the display panel 100 and the touch panel 200a. Specifically, the first gap portion 410 may be formed between the display panel 100 and the second electrode unit 222.
The second gap portion 420 may be formed between the window cover 300 and the touch panel 200a. Specifically, the second gap portion 420 may be formed between the window cover 300 and the first electrode unit 212.
At least one of the first gap portion 410 and the second gap portion 420 may be filled with the optical clear adhesive (OCA).
Here, the OCA may be formed from an adhesive composition which includes an adhesive resin such as an acrylic-based resin, a silicon-based resin, a styrene-based resin, a polyester-based resin, a rubber-based resin, or a urethane-based resin solely or in a mixture of two or more thereof.
The window cover 300 may be integrally bent with the display panel 100 and the touch panel 200a. The window cover 300 will be described in detail below.
Since the display panel 100 is the same as that described in
As illustrated in
The film unit 214 may be disposed adjacent to the display panel 100.
The film unit 214 may be formed of a material having bearing power and transparency.
The material of the film unit 214 may include a plastic film such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene naphthalate (PEN), polyether sulfone (PES), a cyclic olefin copolymer (COC), a triacetyl cellulose (TAC) film, a polyvinyl alcohol (PVA) film, a polyimide (PI) film, a polystyrene (PS), and a K-resin containing biaxially oriented PS (BOPS) film.
The first electrode unit 212 may be disposed on the window cover 300. Specifically, the first electrode unit 212 may be disposed on a back surface of the window cover 300.
The first electrode unit 212 may include a plurality of first electrodes.
The second electrode unit 222 may be disposed between the first electrode unit 212 is and the film unit 214. In other words, the second electrode unit 222 may be disposed on the film unit 214 so as to face the first electrode unit 212.
The second electrode unit 222 may include a plurality of second electrodes.
The plurality of first electrodes and the plurality of second electrodes may have a transparent material. Specifically, the plurality of first electrodes and the plurality of second electrodes may include at least one material of indium tin oxide (ITO), a metal material, and a carbon material. As one example, the metal material may include an Ag nanowire (AgNW), a metal mesh, etc. As one example, the carbon material may include a carbon nanotube (CNT), graphene, etc.
The window cover 300, the touch panel 200b according to the third embodiment, and the display panel 100 may have a stacked structure. The display panel 100 may be disposed below the touch panel 200b, and the window cover 300 may be disposed above the touch panel 200b. In other words, the display panel 100 may be disposed at an upstream side in a direction in which light emitted from the backlight unit 120 (refer to
The first gap portion 410 may be formed between the display panel 100 and the touch panel 200b. Specifically, the first gap portion 410 may be formed between the display panel 100 and the film unit 214.
The second gap portion 420 may be formed in the touch panel 200b. Specifically, the second gap portion 420 may be formed between the first electrode unit 212 and the second electrode unit 222.
At least one of the first gap portion 410 and the second gap portion 420 may be filled with the optical clear adhesive (OCA).
Here, the OCA may be formed from an adhesive composition which includes an adhesive resin such as an acrylic-based resin, a silicon-based resin, a styrene-based resin, a polyester-based resin, a rubber-based resin, or a urethane-based resin solely or in a mixture of two or more thereof.
The window cover 300 may be integrally bent with the display panel 100 and the touch panel 200b. The window cover 300 will be described in detail below.
Since the display panel 100 is the same as that described in
As illustrated in
The first protective layer 310 may be disposed on the base layer 330.
The second protective layer 320 may be disposed to face the first protective layer 310 while having the base layer 330 therebetween. That is, the base layer 330 may be disposed between the first protective layer 310 and the second protective layer 320.
When described in different terms, the first protective layer 310 may be positioned at an inside thereof in the bending direction F of the display apparatus 1. The second protective layer 320 may be positioned at an outside thereof in the bending direction F. The base layer 330 may be positioned between the first protective layer 310 and the second protective layer 320. Specifically, the first protective layer 310 may be disposed on the base layer 330 to be positioned at an inside of the base layer 330 in the bending direction F of the display apparatus 1. The second protective layer 320 may be disposed on the base layer 330 to be positioned at an outside of the base layer 330 in the bending direction F of the display apparatus 1. The base layer 330 may be disposed between the first protective layer 310 and the second protective layer 320.
The first protective layer 310, the base layer 330, and the second protective layer 320 may have a stacked structure.
The first protective layer 310 may form a surface of the window cover 300 to be pressed by a user. The first protective layer 310 may have scratch resistance to prevent scratches that may occur in the pressing process.
The second protective layer 320 may be disposed on the touch panel 200. The second protective layer 320 prevents a phenomenon in which the window cover 300 is pressed by a strong external impact.
The first protective layer 310 and the second protective layer 320 may have different physical properties. Specifically, the first protective layer 310 and the second protective layer 320 may have different stiffnesses. Here, stiffness refers to the degree of rigidity of an object.
As one example of the different physical properties, the first protective layer 310 and the second protective layer 320 may have different thicknesses. The thicknesses of the first protective layer 310 and the second protective layer 320 may affect the flexibility or bendability of the window cover 300. The thicknesses of the first protective layer 310 and the second protective layer 320 will be described in detail below.
As another example of the different physical properties, the first protective layer 310 and the second protective layer 320 may be formed of different materials. Specifically, the second protective layer 320 may be formed of a material with a greater tensile strength than the first protective layer 310. As described above, the window cover 300 may be bent such that the first protective layer 310 is positioned at the inside of the base layer 330 in the bending direction F of the display apparatus 1, and the second protective layer 320 is positioned at the outside of the base layer 330 in the bending direction F of the display apparatus 1. Here, a compressive stress may act on the first protective layer 310, and a tensile stress may act on the second protective layer 320. Generally, since the tensile stress is smaller than the compressive stress, the second protective layer 320 positioned at the outside of the base layer 330 in the bending direction F of the display apparatus 1 may be damaged when the window cover 300 is bent. Thus, the second protective layer 320 may be formed of a material with a greater tensile strength than the first protective layer 310 to prevent a phenomenon in which the second protective layer 320 is damaged in a process of bending the window cover 300.
As still another example of the different physical properties, a Young's modulus of the first protective layer 310 may be greater than a Young's modulus of the second protective layer 320. The Young's modulus is proportional to the stiffness of an object. Accordingly, the stiffness of the first protective layer 310 may be greater than the stiffness of the second protective layer 320. As described above, when the window cover 300 is bent such that the first protective layer 310 is positioned at the inside of the base layer 330 in the bending direction F of the display apparatus 1, and the second protective layer 320 is positioned at the outside of the base layer 330 in the bending direction F of the display apparatus 1, the compressive stress may act on the first protective layer 310, and the tensile stress may act on the second protective layer 320. Here, if the stiffness of the second protective layer 320 is greater than the stiffness of the first protective layer 310, it is difficult for a sufficient tensile stress for bending the display apparatus 1 to act on the second protective layer 320. Thus, it may be difficult to bend the display apparatus 1.
Preferably, the stiffness of the first protective layer 310 may be greater than the stiffness of the second protective layer 320. Accordingly, the thickness of the first protective layer 310 may be thicker than the thickness of the second protective layer 320. Also, the Young's modulus of the first protective layer 310 may be greater than the Young's modulus of the second protective layer 320. The thicknesses of the first protective layer 310 and the second protective layer 320 will be described in detail below.
The window cover 300 may be bent such that the first protective layer 310 has a smaller radius of curvature than the second protective layer 320. As illustrated in
The window cover 300 may be bent to have a radius of curvature of 5 mm or less. Specifically, the window cover 300 may be bent such that the first protective layer 310 has the radius of curvature of 5 mm or less.
The window cover 300 may have a pencil hardness of 9H. That is, at least one of the base layer 330, the first protective layer 310, and the second protective layer 320 may have the pencil hardness of 9H. The window cover 300 may also have a pencil hardness greater than 9H.
The window cover 300 may be formed of a plastic material. Specifically, the window cover 300 may be formed of a transparent plastic material.
A material of the base layer 330 may include a plastic. Specifically, the material of the base layer 330 may include at least one of polymethyl methacrylate (PMMA), a polycarbonate (PC), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and a colorless polyimide (CPI).
A hard coating may be added to the base layer 330.
Materials of the first protective layer 310 and the second protective layer 320 may include an acrylic-based resin. Preferably, the first protective layer 310 and the second protective layer 320 may include an organic-inorganic hybrid type acrylic-based resin.
The first protective layer 310 and the second protective layer 320 may be formed at an upper portion and a lower portion, respectively, of the base layer 330 by various coating methods such as a dipping method, a spray method, a slot die method, a gravure method, etc.
The first protective layer 310 and the second protective layer 320 may have high hardness.
As illustrated in
As illustrated in
The thicknesses of the first protective layer 310 and the second protective layer 320 may be different from each other. Specifically, the thickness of the first protective layer 310 may be thicker than the thickness of the second protective layer 320.
The thickness of the base layer 330 may be thicker than the thickness of at least one of the first protective layer 310 and the second protective layer 320.
As illustrated in
As illustrated in
As illustrated in
Also, overlapping descriptions with
As illustrated in
The blocking layer 340 may be disposed on the base layer 330 to face at least one of the first protective layer 310 and the second protective layer 320. The blocking layer 340 serves to prevent moisture or gas from being introduced into the display apparatus 1. In other words, the blocking layer 340 blocks the moisture or gas introduced through the window cover 300, thereby preventing a decrease in durability of at least one of the plurality of first electrodes and the plurality of second electrodes provided in the touch panels 200, 200a, and 200b.
A material of the blocking layer 340 may include at least one of silica and alumina.
The blocking layer 340 may be deposited on the base layer 330. As one example, the blocking layer 340 may be formed on the base layer 330 using a sputter deposition method.
In a case of the window cover 300 with the blocking layer 340 disposed on the base layer 330, a moisture permeation rate was measured to be about 40 times lower than in a case of the window cover 300 without the blocking layer 340 disposed on the base layer 330. Specifically, in the case of the window cover 300 with the blocking layer 340 disposed on the base layer 330, a moisture permeation rate of 0.14 g/day·m2 was measured. In the case of the window cover 300 without the blocking layer 340 disposed on the base layer 330, a moisture permeation rate of 6 g/day·m2 was measured.
In addition, it was confirmed that the window cover 300 with the blocking layer 340 disposed on the base layer 330 and the window cover 300 without the blocking layer 340 disposed on the base layer 330 have the same pencil hardness.
As illustrated in
The first protective layer 310 and the second protective layer 320 may be respectively disposed on both surfaces of the base layer 330 in the same thicknesses.
The first protective layer 310 or the second protective layer 320 may be processed by a chemical mechanical polishing (CMP) process. As described above, the first protective layer 310 and the second protective layer 320 may have different thicknesses. When the second protective layer 320 having a relatively thinner thickness is disposed at one surface of the base layer 330 and the first protective layer 310 having relatively thicker thickness is disposed at the other surface of the base layer 330, crack or curls may occur at the window cover 300. That is, the window cover 300 may curl toward the first protective layer 310 having the relatively thicker thickness. Thus, the CMP process may be used to prevent cracks or curls caused by an asymmetrical structure of the thicknesses of the first protective layer 310 and the second protective layer 320.
A process in which the first protective layer 310 or the second protective layer 320 is slimmed by the CMP process is as follows.
A CMP apparatus may include a rotary plate 610, a polishing pad 620 coupled to an upper portion of the rotary plate 610, a carrier 630 rotating while facing the polishing pad 620, and a slurry feed pipe 640 for feeding a slurry 650. The polishing pad 620 may integrally rotate with the rotary plate 610. The slurry 650 may include an abrasive.
The window cover 300 may be mounted on the carrier 630. Specifically, the window cover 300 may be mounted on the carrier 630 such that the second protective layer 320 to be slimmed faces the polishing pad 620. Here, since the first protective layer 310 and the second protective layer 320 of the window cover 300 have the same thicknesses, cracks or curls that are caused by the asymmetrical structure of the thicknesses of the first protective layer 310 and the second protective layer 320 may be prevented. The second protective layer 320 of the window cover 300 may be slimmed in a rotation process of the carrier 630 and the polishing pad 620.
The method of manufacturing the display apparatus 1 including the window cover 300 having the base layer 330 may further include disposing the blocking layer 340 on the base layer 330 to face at least one of the first protective layer 310 and the second protective layer 320 (51). The blocking layer 340 may be disposed on the base layer 330 before the first protective layer 310 and the second protective layer 320 are disposed on the base layer 330. When blocking layers 340 are respectively disposed at both surfaces of the base layer 330, the first protective layer 310 and the second protective layer 320 may be respectively disposed on the blocking layers 340. When the blocking layer 340 is disposed at one surface of the base layer 330, one of the first protective layer 310 and the second protective layer 320 may be disposed on the blocking layer 340, and the other one of the first protective layer 310 and the second protective layer 320 may be disposed on the base layer 330.
The blocking layer 340 may be deposited on the base layer 330.
Although a few exemplary embodiments have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these exemplary embodiments without departing from the principles and spirit of the exemplary embodiments, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
10-2014-0190898 | Dec 2014 | KR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/KR2015/013870 | 12/17/2015 | WO | 00 |