This invention relates to window coverings and lift systems for window coverings, methods of raising window coverings using such lift systems, and release mechanisms for such lift systems.
Window coverings such as Venetian blinds, Roman blinds, pleated shades and cellular shades are typically raised by pulling an outer pull cord. Venetian blinds typically comprise a plurality of horizontal slats suspended beneath a head rail by two or more flexible ladder laces. The ladder laces each include a pair of vertically extending side cords interconnected by a plurality of vertically spaced slat supporting rungs, and the upper ends of the ladders are attached to a ladder drum or tilt drum to tilt the slats in response to turning of the ladder drum. Carriers for the several ladders typically are rotated in unison by a tilt rod. Cellular shades typically comprise a head rail, a bottom rail, and a continuous, collapsible web of material suspended between a head rail and a bottom rail that is raised or lowered with an outer pull cord.
Recent improvements to Venetian blind and cellular shade lifting mechanisms have involved the use of spring motor lifting mechanisms. Spring motor lifting mechanisms provide lifting force for the bottom rail and the window covering, and the lifting mechanism allows the lifting cords to be concealed in the body of the window covering. The cords are stored on spools associated with the lifting mechanism. Spring motors are well-known and generally include a flat ribbon of pre-stressed spring metal coiled to have a natural or relaxed state in which the spring forms a tightly wound coil. Although a variety of window covering lifting mechanisms presently exist, improvements in such lifting mechanisms are always desirable.
In accordance with one or more embodiments of the present invention, a window covering, a lift system, a release mechanism and a method of raising a window covering are provided.
According to one aspect of the present invention, there is provided a window covering assembly comprising a head rail, a bottom rail, at least one lift cord running through the head rail and the bottom rail, and a window covering extending between the head rail and the bottom rail, wherein the window covering is operatively connected to the lift cord. There is also a lift system for raising and lowering the window covering that biases the window to move in an upward direction. The assembly further comprises a wrap spring operatively engaged with the lift system. The wrap spring is configured to selectively prevent or permit the raising and lowering of the window covering.
In accordance with one embodiment of this aspect of the invention, the window covering further includes a rotatable drive shaft and a spring motor coupled to the drive shaft. The wrap spring has a locked state for preventing rotation of the drive shaft, and an unlocked state for allowing rotation of the drive shaft.
In accordance with another embodiment of this aspect of the invention, the wrap spring is wrapped in a direction to prevent the raising of said window covering.
In accordance with still another embodiment of this aspect of the invention, the drive shaft rotates in a first direction when the wrap spring is in the loosened state.
In accordance with yet another embodiment of this aspect of the invention, the drive shaft is prevented from rotating in a first direction when the wrap spring is in the locked state.
In accordance with another embodiment of this aspect of the invention, the drive shaft rotates in a first direction to raise said window covering.
In accordance with another embodiment of this aspect of the invention, the drive shaft rotates in a first direction to lower the window covering.
In accordance with another embodiment of this aspect of the invention, the wrap spring is coaxially aligned with the drive shaft.
According to another aspect of the present invention, there is provided a window covering assembly comprising a head rail, a bottom rail, a window covering extending between the head rail and the bottom rail, at least one lift cord extending between the head rail and the bottom rail, and a lift system associated with the head rail. The lift system includes a rotatable drive shaft mounted in the head rail, a spring motor coupled to the drive shaft, and a wrap spring associated with the drive shaft. The wrap spring has a tightened configuration for preventing rotation of the drive shaft, and a loosened configuration for allowing rotation of the drive shaft.
In accordance with an embodiment of this aspect of the invention, the lift system further includes a first gear coupled to the spring motor, and the first gear is engaged with a second gear coupled to the drive shaft.
In accordance with another embodiment of this aspect of the invention, a trigger cord is attached to the wrap spring to selectively engage the wrap spring between the tightened and loosened configurations.
In accordance with yet another embodiment of this aspect of the invention, a hollow tilt wand is coupled to the head rail, and the trigger cord is threaded through the tilt wand.
In accordance with still another embodiment of this aspect of the invention, the window covering includes a Venetian blind.
In accordance with another embodiment of this aspect of the invention, the window covering includes a cellular shade.
In accordance with yet another embodiment of this aspect of the invention, the window covering includes a pleated shade.
In another aspect of the present invention, the window covering assembly comprises a head rail, a bottom rail, a window covering extending between the head rail and the bottom rail, at least one lift cord extending between the head rail and the bottom rail, and a lift system associated with the head rail. The lift system includes a rotatable drive shaft mounted in the head rail, a torsion spring associated with the drive shaft, and a wrap spring associated with the drive shaft. The wrap spring has a locking mode for preventing rotation of the drive shaft, and a released mode for allowing rotation of the drive shaft.
In accordance with an embodiment of this aspect of the invention, a trigger cord is coupled to the wrap spring.
In accordance with an embodiment of this aspect of the invention, a drive shaft housing surrounds at least a portion of the drive shaft, and a wrap spring control is coupled to the wrap spring.
In accordance with another embodiment of this aspect of the invention, the wrap spring has a first end and a second end. The first end of the wrap spring is located within the drive shaft housing, and the second end is coupled to the wrap spring control.
In accordance with a further embodiment of this aspect of the invention, the wrap spring control is operable to move the wrap spring between the locking mode to prevent rotation of the drive shaft and the released mode to allow rotation of the drive shaft.
In a further aspect of the present invention, a window covering assembly comprises a head rail, a bottom rail, a window covering extending between the head rail and the bottom rail, at least one lift cord extending between the head rail and the bottom rail, at least one pair of ladder cords for supporting a plurality of slats, and a lift system associated with the head rail. The lift system includes a rotatable shaft assembly and a drive shaft mounted in the head rail, a tube mounted around a portion of the drive shaft, wherein one end of the tube is slidably engaged with the drive shaft. The other end of the tube is engaged with a threaded rod to allow a sideways translation of the tube as the tube rotates. There is also a spring motor associated with the drive shaft, a wrap spring associated with the drive shaft, wherein the wrap spring is wrapped in a manner to prevent rotation of the drive shaft and tube in a pre-determined direction.
In accordance with another embodiment of this aspect of the invention, the spring motor includes an output drum and a coil spring.
In accordance with another embodiment of this aspect of the invention, the lift system further comprises a trigger cord attached to a first end of the wrap spring. The wrap spring is loosened to allow rotation of the drive shaft and tube in the pre-determined direction when the trigger cord is engaged.
In still another aspect of the present invention, a window covering comprises a head rail, a bottom rail, a window covering extending between head rail and bottom rail, a lift cord attached to the bottom rail, a take up member located in the head rail for taking up the lift cord when the window covering is raised, a lifting mechanism further including a shaft associated with a head rail, a spool mounted to the shaft, a spring motor for driving the spool, and a release mechanism. The release mechanism includes a wrap spring prevent rotation of the tube in a direction that will lower the window covering, and a trigger in communication with the wrap spring for releasing the wrap spring so as to allow the spool to rotate and the blind to be lowered.
In accordance with another aspect of the invention, there is a method for the assembly of a window covering assembly comprising providing the components of a window treatment which include a head rail, a bottom rail, a window covering disposed between the head rail and bottom rail, a drive shaft, and a spring motor. Sufficient weight is provided in the bottom rail so that the base rail provides a greater downward force than the upward force provided by the spring motor. The wrap spring is coupled to the drive shaft to prevent rotation of the drive shaft in a downward direction, and a trigger cord is attached to the wrap spring so as to allow rotation of the shaft in a downward direction when a user pulls on the trigger cord.
In accordance with another aspect of the invention, there is provided a method for the assembly of a window covering assembly comprising providing the components of a window treatment that include a head rail, a bottom rail, a window covering disposed between the head rail and base rail, a lift cord, torsion spring, drive shaft, and wrap spring. The components are assembled so that the torsion spring is disposed in the head rail to provide an upward lifting force for raising the window covering. The wrap spring is wrapped in a direction that prevents rotation of the drive shaft in a predetermined direction.
In accordance with another aspect of the invention, there is a method for the raising and lowering of a window covering including a drive shaft operably connected to the window covering comprising biasing the drive shaft to move in a predetermined direction and applying a compressive force to the drive shaft or a member coupled to the drive shaft to prevent rotation of the drive shaft. The compressive force is released from the drive shaft or a member coupled to the drive shaft to permit rotation of the drive shaft and movement of the window covering.
In accordance with an embodiment of this aspect of the invention, the compressive force is applied by a wrap spring.
In accordance with yet another aspect of the present invention, a window covering assembly comprises a head rail, bottom rail, at least one lift cord running through the head rail and the bottom rail and a window covering extending between the head rail and the bottom rail. The window covering is operatively connected to the lift cord. The window covering assembly further comprises a lift system for raising and lowering the window covering, including a means for biasing the bottom rail to move in an upward direction; and a means for providing locking force to prevent the bottom rail from moving in an predetermined direction.
These and other features and characteristics of the present invention will be apparent from the following detailed description of preferred embodiments which should be read in light of the accompanying drawings in which corresponding reference numbers refer to corresponding parts throughout the several views.
A more complete appreciation of the subject matter of the present invention and the various advantages thereof can be realized by reference to the following detailed description in which reference is made to the accompanying drawings in which:
Before describing several exemplary embodiments of the invention, it is to be understood that the invention is not limited to the details of construction or process steps set forth in the following description. The invention is capable of other embodiments and of being practiced or carried out in various ways, and including configurations and sub-configurations of the various features described herein.
In overview, one or more embodiments of the invention relates to a window covering lift system. Certain embodiments relate to window coverings utilizing lift systems that bias the window covering to move in an upward direction. Other embodiments relate to locking and release mechanisms for window lift systems to selectively prevent or allow motion of the window covering in a predetermined direction. Still other embodiments involve methods of assembling or lifting window coverings.
Referring to the drawings and specifically to
Referring now to
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Referring to
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It will be appreciated that spring motors are known in the art of window assemblies, such as the spring motor disclosed in U.S. Pat. No. 6,318,661, the entire content of which is incorporated herein by reference. Another example of an alternate spring motor configuration concerns a drive shaft that is not directly connected to the output drum. A first gear coaxially mounted with the output drum may engage a second gear coaxially mounted with the drive shaft to cause movement of the drive shaft. This and other alternative embodiments will be described in greater detail herein.
Referring to
The wrap spring 80 is wrapped in a direction such that if the output drum 70 and drive shaft 58 are rotated in a direction that would lower the bottom rail 39, the wrap spring 80 tightens itself around the output drum 70 and provides locking force to prevent downward movement of the bottom rail 39. However, rotation of the tube 56 in the opposite direction, corresponding to raising the bottom rail 39, loosens the wrap spring 80 such that the outer drum 70, drive shaft 58 and the tube 56 attached to the drive shaft 58 can be rotated freely. It should be appreciated that in alternate embodiments, the wrap spring may be wrapped around the drive shaft 58 or tube 56.
When the blind is in the fully raised position as shown in
When the user wishes to lift the bottom rail upward, this is done by hand. The user simply applies an upward or lifting force to the bottom of the bottom rail. When moving the bottom rail in the upward direction, the wrap spring 80 expands outward allowing the output drum 70 and drive shaft 70 to rotate, thus permitting upward movement of the bottom rail 39. However, once upward movement is completed, the weight of the bottom rail 39 tends to cause rotation of the tube 56 and output drum 70, which, in turn, causes the wrap spring 80 to wrap tightly around the output drum 70 and locks the wrap spring once again and prevents downward movement of the bottom rail 39.
In this alternative embodiment, the spring motor also comprises an output drum 70′, a coil spring resting around a post 74′, and a center support wall 76′ and spring support wall 78′. As shown in
The wrap spring 80′ is located to the left side of the output drum 70′, and controls rotation of the coil spring 72′ and the output drum 70′. When the wrap spring 80′ tightens around the output drum 70′, it prevents rotation of the drive shaft 58′. When the wrap spring 80′ loosens around the output drum 70′, rotation of the drive shaft 58′ is permissible. In its locked or stationary state, the wrap spring 80′ is in a tightened position around the output drum 70′.
A trigger cord 86′ attached to the wrap spring 80′ at one end and application of tension to the trigger cord 86′ loosens the wrap spring 80′. As shown in
In order to tilt the slats, the tilt wand 46′ is rotated and gears (not shown) in the pinion gear housing operate to allow rotation of the tilt rod 40′. Rotation of the slats is similar in operation to those known in the art such as described in the embodiments in
As shown in
Referring to
As shown in
In order to assemble these components together, the wrap spring 101 is placed into the support 112, as shown in
As shown in
It is to be understood that prior to securing the drive shaft in the support 112, a torsion spring (not shown) can be wrapped around the drive shaft and enclosed by the tube 108. The torsion spring is wrapped and placed under tension so that the bottom rail 104 is biased to move upward. The torsion spring used in this embodiment is similar to the type of torsion springs used in standard roll-up window shades. Various brake means may be used to limit rotation of the drive shaft 105. In a preferred embodiment, the wrap spring 101 is used to control movement of the drive shaft. This configuration of the wrap spring is similar to the previously described embodiment shown in
It is to be further understood that the wrap spring 101 is wrapped in a direction such that if the drive shaft is rotated in a direction that would raise the bottom rail, the wrap spring tightens itself around the drive shaft and prevents upward movement of the bottom rail. However, rotation of the tube 108 in the opposite direction, corresponding to lowering the bottom rail 104, tightens the wrap spring around the drive shaft.
When the blind is in the fully raised position, the wrap spring 101 allows the drive shaft and tube 108 to rotate, in turn allowing the bottom rail 104 to descend when an operator pulls down on the bottom rail. When the tassel 122 on the trigger cord 120 is pulled, the trigger cord 120 causes movement of the wrap spring release 103, which in turn loosens the wrap spring 101 from around the drive shaft 105. This allows the lift cords 113, 115 to wind onto the tube 108 and thus permits raising the bottom rail 104.
The blind assembly is shown in a lowered position in
When the user wishes to lower the bottom rail 104, this is done manually by hand. The user may exert a downward force on the bottom rail. When moving in that downward direction, the wrap spring expands outward allowing the drive shaft to rotate, thus permitting downward movement of the bottom rail 104. However, once downward movement is completed, the force of the spring motor tends to cause rotation of the tube 108 and drive shaft, which in turn causes the wrap spring to wrap tightly around the drive shaft and locks the wrap spring once again and prevents upward movement of the bottom rail 104.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. For example, although the various embodiments show a pair of cords, more cords could be used in the fabrication wider window covering assemblies. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims as well as configurations and sub-configurations of features set forth therein.
This application claims the benefit of the filing date of U.S. Provisional Patent Application Ser. No. 60/510,369 filed Oct. 10, 2003, the disclosure of which is hereby incorporated herein by reference.
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