The invention relates to a window fan, and in particular a window fan having a cross flow blower configuration and a removable panel for opening and closing air flow through the air duct of the window fan.
Window fans are a low cost alternative to air conditioning units to help provide a more comfortable temperature within an interior space, and to provide additional ventilation. Like window air conditioning units, window fans are installed within the frame of a window and may be used to exhaust an from the interior space outside or direct outside air into the interior space.
A window fan typically contains a housing unit with a front and rear panel, a fan and a motor for rotating the fan. The front and rear panels both contain openings (e.g., grills) so that when turned on, the window fan both draw in air from the outside into the interior space (e.g., fan mode) or draws air from inside of the space to the outside (e.g., exhaust mode).
Many window fans include two or more reversable axial fans positioned side by side, or in series, e.g., dual 8″ or 9″ fans, of various speeds that often give the appearance of side-by-side box fans for positioning in a window. Such axial fan designs positioned in series create a relatively tall and bulky window fan design. Further, because the exterior side of the window fan is exposed to the outside environment, the interior of the fan's housing is exposed to and can accumulate environmental elements such as dust, rain, ice, dirt, insects, spider webs, leaves, etc. which can decrease the performance of the window fan. Such outside elements, such as insects, spiders, airborne particles and debris, are also likely to enter the interior space though the grills when the fan is not in use. To address these concerns, window fans are usually required to be removed from the window and stored when not in use so that the window can be closed. When the user then desires to use the window fan again, it must be reinstalled prior to use.
As such, there is a need for an improved window fan that provides a lower profile, sleeker, more attractive design that is not only able to block the entry of insects, spiders, airborne particles and debris from the outside into the interior space, but also allow user to keep the window fan in the window when not in use.
A window fan is provided that includes a fan housing and chamber assembly. The fan housing includes a front panel with an air outlet and a rear panel with an air inlet and defines a central chamber. The chamber assembly is positioned within the chamber of the fan housing and includes a cylindrical fan rotatably mounted within the chamber and driven by a first motor or fan motor and an air duct assembly rotatably mounted within the chamber having an air duct panel that is moveable from an open to closed position such that the air duct panel, when in the closed position blocks the airflow through the window fan and permits air flow through the window fan when in the open position. The fan of the window fan assembly may be a cross flow blower. By using a cross flow blower, the window fan construction is considerably shorter and sleeker than traditional window fans using axial fans positioned in series.
The window fan includes a fan housing having a front cover, rear cover, top panel, bottom cover and left and right end caps. The front cover includes an air outlet (or fan grill) and the rear and/or bottom cover includes an air inlet or exhaust grill. Further, a sill insert is provided along the bottom cover for stabilizing the window fan in the casing of a window.
Positioned within the window fan is a chamber assembly that includes a fan, air duct assembly and a motor assembly. The motor assembly includes a motor housing which contains a first or main motor, a gear assembly, and a secondary motor. A controller or PCB board 300 is also included that is in communication with the motor assembly to control the operation of the fan and air duct assembly.
In one example, the window fan includes a fan housing having a front panel with an air outlet and a rear panel with an air inlet. The fan housing further defines a central chamber having a chamber assembly positioned therein. The chamber assembly includes a fan rotatably mounted within the chamber, which may be a cross flow blower, driven by a fan motor (which may be a reversible motor). The chamber assembly further includes an air duct assembly rotatably mounted within the chamber having an air duct panel moveable from an open to closed position. When in the closed position, the air duct panel blocks the airflow through the window fan. The window fan may further include a second motor for moving the air duct panel from an open to closed position. The second motor may also be a reversible motor. The second motor may also be offset from the fan motor and be in communication with a gear assembly affixed to the air duct assembly for rotating the air duct panel.
The window fan housing may further include first and second end caps and at least one modular block for positioning on at least one side of at least one of the first or second end caps. The window fan may further include a sill insert positioned on the bottom of the fan housing. The at least one modular block for positioning on the side of at least one of the first or second end caps may further include a block sill insert for aligning with the sill insert positioned on the bottom of the fan housing. The at least one modular block for positioning on the side of at least one of the first or second end caps may further include a plurality of modular blocks. Further, the plurality of modular blocks may include pairs of modular blocks of various lengths.
In yet another example, the window fan may include a fan housing having an air outlet and an air inlet and a cross flow blower fan mounted within the fan housing and driven by a fan motor. An air duct panel may further be rotatably mounted around the cross flow blower driven by a second or panel motor, where the panel motor is configured to rotate the air duct panel independent of the cross flow blower fan from an open to closed position, where the motor rotates the air duct panel to block the airflow through the window fan when in a closed position. Here, either or both the fan motor and the panel motor may also be reversible. Further, the panel motor may be offset from the fan motor, where the panel motor drives a gear assembly that rotates the air duct panel. The window fan may further include a sill insert positioned on the bottom of the fan housing.
The fan housing may further include first and second end caps and the window fan may include at least one modular block for positioning on the side of at least one of the first or second end caps. The at least one modular block for positioning on the side of at least one of the first or second end caps may include a block sill insert for aligning with the sill insert positioned on the bottom of the fan housing. Again, the at least one modular block for positioning on the side of at least one of the first or second end caps may further include a plurality of modular blocks, which may include pairs of modular blocks of various lengths.
Further, although the figures illustrate the rotation of the air duct assembly using a secondary or panel motor, those skilled in the art will recognize that the air duct assembly may be rotated manually by the use of a level, switch or rotational knob, for example. Other devices, apparatus, systems, methods, features and advantages of the invention are or will become apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims.
The invention may be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
As illustrated in the attached
For purposes of reference and description, the window fan 100 is considered to have a device axis 206 (
In one example and as illustrated, the device axis 206 may be oriented generally horizontal to a ground surface or surface on which the window fan 100 is disposed or is intended to be disposed (e.g., window sill). From the perspective of
As shown in
A controller 510 is also provided for controlling the operation of the motor assembly 506, fan 204, and air duct assembly 504. The controller 501 may be a printed circuit board with a microprocessor or integrated circuit. The controller 510 may include switches and/or buttons that interface with an LCD display for user control. For example, the LDC display may include a power button, speed control buttons, a speech display, mode operation button (i.e. to switch between a fan mode and an exhaust mode), a temperature adjustment button, temperature display, and/or auto mode button (not shown).
Fan 202 is positioned within the air duct assembly 504. The air duct assembly 504 includes right and left side panels 602, 604, stability bar 702 spanning from the right side panel 602 to the left side panel 604 and an air duct panel 704, also spanning from the right side panel 602 to the left side panel 604. The air duct assembly 504 rotates about the fan 202 by the motor assembly 506 to open and close the air flow through the air outlet 106 and air inlet 304. The fan 202 rotates within the air duct assembly 504 to produce air flow through the window fan 100. The fan 202 at its left end includes a fan shaft 802 that aligned along the horizontal rotational axis of the fan 202. The fan shaft 802 is rotationally mounted within the bearing housing 606 located on the right side plate 602. At its opposing end, the fan 202 is affixed to motor or drive shaft 902, also in alignment with the horizontal rotational axis of the fan 202. The motor or drive shaft 902 is driven by fan motor 706 (contained with the motor housing 705), which in this example is a reversable motor, that causes the fan 202 to rotate in both directions to blow air into an interior space through the window when rotating in one direction, or exhaust air from the interior space out of the window when rotating in the other direction.
To cause the rotation of the air duct assembly 504 about the fan 202, the motor assembly 506 further includes a second motor or panel motor 708 that rotates a gear assembly 710 affixed to the left side panel 604. In particular, the motor 708 includes a shaft that rotates a small gear 714 that interfaces with, and rotates a large gear 712 that is affixed to the left side panel 604. The panel motor 708 is a reversible motor that is able to independently rotate the air duct assembly 504 about the fan 202 from a open to closed positioned. In the open position, the air duct panel 704 is positioned to freely allow air flow from the air outlet 106 to air inlet 304 or in the opposing direction from the air inlet 304 to the air outlet 106. When in a closed position, the air duct panel 704 is positioned over either the air outlet 106 or the air inlet 304 to block the flow of air through the window fan 100. To avoid the introduction of outside contaminants and insects, the air duct panel 704 is preferrably closed by positioning the air duct panel 704 over the air inlet 304.
The modular blocks 1200 may be of a foam or rubber construction, or similar material, and of a block shape or detailed shape that will fit securely into a wide range of window construction styles from various ages. Each window fan 100 may be accompanied by at least one or a plurality of modular blocks 1200 that may include pairs of blocks, each pair of various lengths, measuring the length across line “L” on
Here, the modular block 1200 is shaped to conform to the profile of a portion of the exterior ends of the first and second end caps 110, 112. For example, the block 1200 may include a block sill insert 1202 that corresponds to the sill insert 202 on the window fan 100. The block may further include a raised front lip 1204 that corresponds to the rail wall 114 created between the air outlet 106 and top panel 108 on the top of the window fan 100 for interfacing with the window rail on the top cover of the window fan 100. The modular block 1200 may further include a ledge 1206 in front of the block sill insert 1202 to align with the channel 404 in the window fan 100 to receive the edge of an exterior channel when present in a window sill.
In this manner, the modular foam blocks 1200 fit within the window sill along their bottoms and rest against the front of the window rail at their tops to secure the modular blocks 1200 to the window opening on each side of the window fan 100, in the same way as the window fan 100 fits within the window opening. For illustration,
To allow the window fan 100 to fit in various sized window openings, at least one, or a plurality of modular blocks, which may include one or more pairs of blocks, each pair of various lengths, may be positioned on opposing sides of the window fan 100. Here all the modular blocks 1200, 1500, 1800 and 2100 are of the same height and width and only vary by length. As such, when positioned side by side, all the modular blocks 1200, 1500, 1800 and 2100 will appear the same from the front elevation view, except that they will vary in length. When placed together, they will appear to form a wall on each side of the window fan 100.
As set forth above, the modular blocks may come in various lengths. At least one or a plurality of blocks may be provided that may include pairs of blocks, each of a different length. For example,
In operation, both the fan 202 and air duct assembly 504 rotate about the same access of rotation, which is the axis of rotation of the drive shaft 902 of the fan motor 706. The first and second or left and right side plates 602 and 604 are rotatably coupled to one another by the stabilizing bar 702 and the air duct panel 704 such that when one side plate is rotated (e.g., side plate 604), the entire air duct assembly 504 rotates about the fan 202 with the fan housing 120. In this manner, the air duct panel 704 is able to move from a first to a second position, or an open to a closed position. When in a closed positioned, the air duct panel 704 is positioned directly behind the air outlet 106 on the front cover 102 of the window fan 100 or alternatively, in front of the air inlet 304 on the rear cover 302 of the window fan 102 to prevent air flow through the window fan 102 and prevent the outside elements from entering the inside space through the window fan 100 when it is not operating. When the window fan 100 is turned off, it is desirable to rotate the air duct assembly to a position blocking either the air outlet 106 or air inlet 304, closing the air outlet 106 or inlet 304 by blocking the flow of air through the window fan 100.
The window fans 100 depth is sized carefully to fit inside of typical window screens, preventing a consumers need to have to remove or adjust a window screen if present. The window fan 100 may feature design/construction features to prevent water from intruding into sensitive areas of the product, along with design elements that transport water off the product and away from the window interior or other water sensitive areas within the product. As described above, the window fan 100 may be accompanied with a modular foam block system that obstructs air or moisture from entering through any open areas to either side of the window fan 100 when installed in a window whose open area is greater than the product length. The inlet and outlet grills may optionally be removable to assist in cleaning and maintenance. The window fan 100 may feature integrated handles to provide ease of installation/removal, temperature sensors, LED and/or manual control and ways to run the power cord discreetly and to either side of the window fan 100.
As previously stated, although the present invention demonstrates the rotation of the air duct assembly 504 using an independent motor 708, those skilled in the art will recognize that the air duct assembly 504 may be rotated manually by a user through the use of the level, switch or rotational knob, for example. Further, while reference may be made throughout the specification to the right or left side of the window fan, those skilled in the art will recognize that the parts within the fan housing 102 may be reversed without departing from the scope of the invention, such that those parts referenced to be affixed to the left may be instead affixed to the right or vice versa.
It will be understood that terms such as “communicate” and “in . . . communication with” (for example, a first component “communicates with” or “is in communication with” a second component) are used herein to indicate a structural, functional, mechanical, electrical, signal, optical, magnetic, electromagnetic, ionic or fluidic relationship between two or more components or elements. As such, the fact that one component is said to communicate with a second component is not intended to exclude the possibility that additional components may be present between, and/or operatively associated or engaged with, the first and second components.
It will be understood that various aspects or details of the invention may be changed without departing from the scope of the invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation—the invention being defined by the claims.
The application claims priority to U.S. Provisional Patent Application No. 63/250,146, titled Window Fan, filed on Sep. 29, 2021, which application is incorporated herein in its entirety.
Number | Date | Country | |
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63250146 | Sep 2021 | US |