The invention relates to a window for a building structure, comprising a window frame, a sash and a pane including at least one sheet of glass or other glazing material, said sash being moveable relative to the frame by means of a hinge connection including a set of frame hinge parts and a set of sash hinge parts, said sash carrying the pane, said sash including at least a first element surrounding the pane and formed as a moulded border element which at least partially encases an edge of at least one sheet of said pane, said first element having at least one functional face.
When glazing vertical windows as well as roof windows the pane is usually secured to a glass-carrying frame, i.e. traditionally the sash, by means of glazing profiles fastened to the frame by means of screws. The pane is kept in place by means of glass spacers and glazing clips. Though it has proven very efficient this method suffers from a number of disadvantages, among others the large number of different parts needed for the glazing and the fact that the discontinuous support may cause potentially destructive strains on the pane, particularly when using a conventional glass sheet pane. This influences the lifespan of the pane with respect to breakage and failure in the sealing, the latter resulting in the formation of condensation in the space between the two sheets of glass constituting the pane.
One attempt at overcoming these deficiencies is disclosed in published European patent application No. EP 0 384 482 A2.
It is the object of the invention to provide a window, in which the manufacture is more cost-effective and flexible, and which provides a secure and reliable connection between the individual parts of the window.
This and further objects are achieved by a window of the kind mentioned in the introduction, which is furthermore characterized in that the set of sash hinge parts of the hinge connection is adapted to be connected to said first element at a functional face thereof.
By providing for connection of the sash hinge parts directly to the first element of the sash the window may be manufactured with the use of fewer parts than what is needed for conventional glazing, as there is thus no need for further structural elements for transmitting the load from the pane into the fixed building structure. By moulding the pane and the element required to fulfil the tasks of the sash in one operation, this design of the window allows for a particularly cost-effective and flexible manufacture, as the first element may be designed taking mainly or only structural considerations into account.
In a preferred embodiment, said sash includes at least one further element, said at least one further element being connected to the first element at a functional face. This provides for a great flexibility in designing and custom-making the sash to the demands made, for instance on individual markets, in order to fulfil regulations, architectonic traditions or consumer requirements with respect to insulating properties, appearance, protection against weather conditions etc.
In a further development of the preferred embodiment, said at least one further element includes a second element positioned on the inner side and/or internal side of the first element. The second element is thus the one visible from the interior, i.e. the inside of the building room in which the window is installed. The second element may thus be designed with any properties desirable, without having to take structural considerations into account. Additionally, the second element may have insulating properties to increase the overall thermal efficiency of the window.
In one embodiment, which is particularly advantageous as regards the insulating properties, said at least one further element includes an insulating element positioned on the outer side of the first element. As this further element is in general not visible from the interior, at least not in the closed or only slightly opened condition of the window, and does not necessarily contribute to the structural strength of the sash, a material for the insulating element may be chosen only to optimise the insulating properties of the window. In turn, this opens a considerably increased choice in materials, as most insulating materials have a low density and consequently a lower structural strength.
In yet another embodiment, said at least one further element includes an external element positioned on the external side of the first element. The external element may be formed as a traditional cover connected to the exterior functional face of the first element of the sash. The cover may provide additional shielding against the penetration of weathering to interior parts of the window, or may be chosen to adapt the window to the surroundings, for instance in cases where the window is utilised as a replacement window in an array of conventional windows.
In a further development, which is particularly applicable in areas requiring a high degree of insulation and soundproofing, said at least one further element includes an internal element positioned on the internal side of the first element, said internal element including a supplemental sheet of glazing material.
The window may be any kind of window applicable within the building area, i.e. fulfilling the particular requirements to windows to be installed in fixed constructions, including any geometrical configuration. In a preferred embodiment, said sash comprises a top piece, a bottom piece and two side pieces, and wherein said set of sash hinge parts is connected to the first element of the side pieces of the sash.
In one embodiment, each sash hinge part is integrally connected with the first element of the sash. Preferably, the integral connection is carried out in the same process step as the moulding of the first element to the pane, for instance by positioning the sash hinge parts at the appropriate places in the mould. Alternatively, the hinge parts may be connected integrally in any other manner.
Alternatively, each sash hinge part is adapted to be connected to a mounting fitting moulded into the first element of the sash. This makes it possible to utilize the same pane-sash constellation in a number of applications having different requirements as to the particular design of the hinge.
Thus, the hinge connection may include a traditional pivot hinge for positioning at a position along the side pieces of e.g. a roof window, the hinge of a top-hung window, pivot hinges included in special arrangements, for instance positioned farther away from the light-admitting aperture, or on an intermediate frame allowing pivoting of a top-hung window.
Although the first element of the sash is only required to transmit the forces via the hinge connection, further arrangements including load-transmission may be applicable. In one embodiment, the top piece of the sash is provided with a locking assembly. In another embodiment, the bottom piece of the sash is provided with operating means for opening, positioning and/or closing of the sash relative to the window frame.
In windows adapted for the building area, condensation may arise, which must be avoided or alleviated. In one embodiment, the pane comprises at least two sheets, the first element encasing the edges of both sheets of the pane substantially in full, and wherein draining means are provided.
The drain may include a channel extending from the edge of the pane to the outer side of the first element of the sash. Alternatively, the drain may include a gel located in a space within the first element of the sash. As a further alternative, a circumferential drain extending along the edge of the pane and within the first element of the sash.
In one embodiment, in which the insulating properties of the window are increased, the window frame is provided with a supplemental insulating frame.
Although the connection between the pane and the sash, viz. the first element moulded to the edge of the pane, is reliable and sufficient for most applications, taking modern materials and manufacturing processes into account, there may arise a need or desire for supplemental protection against the risk of loosening of the pane with respect to the sash. In one embodiment, which takes care of these considerations, a support is provided in the first element of the sash, said support being moulded into the first element and overlapping the external side of the pane slightly. By means of the support, a mechanical securing of the pane is achieved.
In windows, in which the sash comprises a top piece, a bottom piece and two side pieces, the support is provided on at least two opposite side pieces of the sash or at the top piece and the bottom piece of the sash. By positioning the support at least on sash pieces opposite each other, or even on all four pieces, a positive engagement between the pane and the sash is ensured at all times.
The support may be formed of any suitable material, which is preferably fireproof. In one preferred embodiment, the support is connected to the set of sash hinge parts. In this manner, a connection between the pane and the window frame via the hinge connection is maintained, even in the case of fire entailing partial or full melt-down or at least deterioration of the structural properties of the sash.
In a further development of the preferred embodiment, in which at least one further element is connected to the first element, each said further element is advantageously detachably connected to first element. In this manner, the parts of the sash may be exchanged for new parts, or extra elements may be mounted subsequently, for instance for maintenance purposes.
In the following, the invention will be described in further detail with reference to the drawing in which:
a to 2g are cross-sectional views taken along the line II-II in
a to 6c are cross-sectional views taken along the line VIVI in
A window according to the invention is shown in
Referring now in general to the embodiments of the window shown in
The first element or border element 4 creates a structural joint to the pane 1, thereby rendering the glazing profiles etc. formerly used redundant. In the embodiments shown in
The first element 4 is preferably made by moulding it directly on the pane 1, either with both sheets congruently or separately. If the pane 1 is a finished pane element comprising the predefined number of sheets (two, three, . . . ), the entire pane element is positioned in the mould. If, on the other side, the multi-sheet pane 1 is formed in two or more steps, then the first sheet 11 is attached to the first element 4 by the moulding process and the second sheet is then connected to the first sheet thereby forming a two-sheet pane 1. Further sheets may, if desirable, be connected in a corresponding manner. Subsequently, the space between the first element 4 and the edge of the pane may be sealed by caulking, cf. the description of
The first element 4 may be produced by using any suitable moulding technique, but injection moulding, e.g. reaction injection moulding (RIM), is preferred. When using the RIM process, current-carrying components, plastic or metal components contributing to strength and stiffness, screws etc. may be embedded in the moulding material. Furthermore, the RIM process allows the integration of details such as sealings. Reaction injection moulding (RIM) is a process that is well known per se. During moulding, a two-component curing polyurethane is mixed in the mould. In the mould a pressure of approximately 6 to 10 bar is obtained during the curing process. The cured item is ready to be handled within approximately 45 to 60 seconds. During the RIM process itself the temperature of the material and the mould lies between 80 and 110° C. depending on the configuration of the mould and whether the polyurethane used is of the aromatic or the aliphatic kind. According to the kind of polyurethane used different Shore A hardness may be obtained. In the example, polyurethane having a cured hardness of 60-90 Shore A may be used.
It is of course also possible to perform the moulding in other ways, e.g. at higher temperature and/or pressure, which may be necessary when using other materials than polyurethane. Using a single-component material, which is injected into the mould without the need for mixing is another option.
As the unit formed by the first element or border element 4 as the substantial parts of the sash 2 functions as a structural member itself, a set of sash hinge parts 22; 122; 222 of the hinge connection is adapted to be connected directly to the first element 4 at a functional face thereof, viz. in the embodiment shown to the outer surface facing away from the light-admitting aperture covered by the pane 1. The hinge connection may be formed as any hinge connection suitable for openable windows. In the embodiment of
The embodiment of
A further alternative embodiment of the hinge connection is shown in
In all of the above embodiments, the set of hinge parts of the hinge connection may be located at suitable opposite positions of for instance the side pieces of the window frame and sash, or at the top or bottom pieces, respectively, of the window frame and sash. Furthermore, the hinge axis being positioned arbitrarily along for instance the side pieces. In a traditional pivot window, the sets of hinge parts are positioned centrally; however, a position closer to the top piece or bottom piece is conceivable as well, for instance for the purpose of obtaining a larger available opening, if the window is to be used as a rescue exit.
In a not-shown embodiment, the sash is connected to the window frame by means of an intermediate frame connected to the window frame at the top piece window frame by means of an additional set of hinges, and wherein the sash is hingedly connected to the frame by means of said set of sash hinge parts, the set of frame hinge parts being mounted on said intermediate frame. In this manner, the window is of the top-hinged type having a hinge axis at or close to the top of the window. However, due to the intermediate frame, the sash is able to pivot for instance for cleaning purposes. Examples of this type of window are shown in for instance European patent applications 733146 and 1873323.
Eventually, the set of sash hinge parts may be formed as a simple pin 222 as shown in the embodiment of
a and 2b show two different embodiments of the sash side pieces 2. The first or border element 4 is moulded around the pane 1 encasing it on the edge and interior faces. “Interior” in this respect denotes the direction, which in the installed position of the window points inwards into the building. At an interior functional face of the first element 4, a further element sash element in the form of second element 5 is attached. The second element 5 is shown as being of a rectangular configuration, but it is to be understood that more complex configurations may be necessary for carrying out any features desirable, for instance for achieving a water proof connection to the structure in which the window is mounted or to the surrounding window frame, for insulating considerations, or for aesthetical purposes.
A fitting 41, 42 is embedded in the first or border element 4 during its manufacture and is subsequently connected to the second element 5. When using a wooden or extruded second element 5, the fitting may be driven into the second element and when using a moulded second element 5, the fitting may be embedded therein during moulding. In the latter case an I-shaped fitting (not shown) may be used to thereby increase the draw out resistance.
If the adhesion of the first element 4 to the second element 5 is particularly strong and stable, the fitting 41, 42 may be left out entirely. This may be achieved by an appropriate priming of the area of attachment on the frame.
The use of a moulded sash comprising more elements in addition to the compulsory first element 4 provides a particularly secure connection, but it necessitates the use of a mould that is large enough to hold at least both the first element 4 of the sash 2 and the pane 1.
Attachment of the first or border element to the glass sheet is achieved purely by the adhesive properties of the moulding material and is established during the moulding process. To achieve good adhesion the areas of attachment on the pane may be covered by a mask and/or be primed. The masking has the further purpose of contributing to the aesthetic value of the window and to protect adherents and the pane sealing 13 from sunlight. The mask is generally lightproof but must as a minimum be non-transparent for UV-A and UV-B light. The mask may be a ceramic coating, UV hardening lacquer, a one- or two-component lacquer or any other suitable material. It is to be understood that priming and masking may be achieved in one by the use of a material having properties suitable for both purposes.
However, for security reasons, for instance for the purposes of fire protection, a mechanical support may supplement the fastening provided by the moulding of the first or border element to the pane. One example of such a support is shown in
The provision of a second element 5 and further elements in the sash 2, in addition to the first element 4 moulded to the pane 1, may be chosen in correspondence with for instance different market requirements as to insulating properties, weather resistance and appearance. In the following, a limited but not exhaustive number of further elements will be described.
In
In
The number and configuration of further elements may vary, and several combinations and further developments of the examples given in the above are conceivable. One example is the provision of an external element including a supplemental sheet positioned externally of the pane 1. Such an external element may be provided with ventilation means, either passive means or active means sucking air from the outdoors. The internal element 8 may be provided with ventilation means as well.
Referring now to
The first element 4 may be connected to the second element 5 and any other further elements by means of any detachable or undetachable connecting means. Examples of detachable connecting means are screws, nails or other mechanical connection means, e.g. a click-system. Examples of undetachable connecting means are moulding (for instance in the same process step as the moulding of the first element to the pane), glue or adhesives. Examples of click systems are shown in
In
The system depicted in
The connection between the first element and the frame is made in a manner that creates a watertight connection or at least so that moisture and water may be drained off in a controlled manner.
In the embodiment of
Additional draining means may, however, be required. Referring still to
In
In
In
The pane is usually composed of monolithic glass sheets, in the embodiments of
The cavity between the sheet elements may be filled with dry air, gas such as Ar, Kr or Xe, or with gas mixtures suitable for improving the insulating properties of the pane by reducing its U value. A vacuum pane may also be used as may a pane with a layer of aerogel filling the space between the sheet elements.
The pane may be a conventional type pane, where all sheet elements have identical size and shape, or may be a step unit. Step units are panes, where the different glass sheets have different height and/or width so that one sheet projects over another at least at one edge thereof. Also panes comprising three or more sheet elements, such as for example three-sheet thermo panes, may be used as may combinations of different pane types such as a traditional thermo pane in combination with a single sheet pane.
If using a pane type that can best be made in relatively small units, such as vacuum panes, a series of pane elements may be arranged side-by-side for the formation of a larger element of the desired size. This method may also be used for providing different areas of the pane with different properties such as colour, opacity, insulation etc.
The distance profiles or spacer members may be made from metal or plastic. A desiccant may be deposited in hollow distance profiles, embedded in a matrix or in a getter element in each of the cavities delimited by the glass sheets and the distance profiles. This may be carried out as a part of the pane module manufacture or the different elements may be pre-manufactured. Moreover, the distance profile may be provided with additional functionalities, such as sound dampening features, or additional members providing such functionalities may be provided in between the sheet elements of the pane(s).
The pane may be a conventional type pane, in which all glass sheets have identical size and shape, or may be step units. Step units are panes, where the different glass sheets have different height and/or width so that one sheet projects over another at least at one edge thereof.
A two-sheet pane may be constructed simultaneously with the moulding of the first element, in which case the distance profile may be made as an integral part of the first element or border element. The same applies if combining different pane types such as a two-sheet pane with a single-sheet pane; the two-sheet pane may then for example be made in a traditional manner whereas the distance member keeping it apart from the single-sheet pane may be a moulded projection on the border element. Either type of distance profile may be provided with projecting fittings or other means of attachment to the border element.
Although the invention described in the above and shown in the drawings is referred to as a window, the invention is applicable to other closures for apertures in a building structure. Such closures may comprise panels including solar cells, photovoltaic elements etc. As indicated in
The invention should not be regarding as being limited to the embodiments described and shown. Several modifications and combinations may be carried out within the scope of the claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DK2009/050031 | 2/3/2009 | WO | 00 | 10/25/2011 |