Patent Application
20250230092
This application claims priority to Korean Patent Application No. 10-2024-0006149, filed on Jan. 15, 2024, and Korean Patent Application No. 10-2024-0137281, filed on Oct. 10, 2024, and all the benefits accruing therefrom under 35 U.S.C. § 19, the contents of which in their entireties are herein incorporated by reference.
The disclosure herein relates to a window manufacturing device and a window manufacturing method, and more particularly, to a window manufacturing device for manufacturing a window including a partially slimmed region and a window manufacturing method using the device.
Various types of electronic devices are being used to provide image information, and electronic devices including a flexible display panel capable of being folded or bent have been developed recently. Unlike rigid electronic devices, flexible electronic devices may be folded, rolled, or bent in various shapes and thus can be carried regardless of the screen size on which an image is displayed.
A flexible electronic device typically includes a window to protect the display panel without hindering folding or bending operation. Accordingly, it is desired to develop a manufacturing method and a manufacturing device for manufacturing a window having good folding properties and surface characteristics that do not affect display quality.
Embodiments of the disclosure provides a manufacturing method and a manufacturing device for manufacturing a window having improved surface characteristics.
Embodiments of the disclosure also provides a window manufacturing method and a window manufacturing device, which have high process efficiency and easily control the shape of a slimming region of the window.
An embodiment of the invention provides a window manufacturing device including: a fixing jig with a seating surface, on which a workpiece is fixed, where the seating surface includes a curved surface or an inclined surface; and an etching solution supply part disposed below the fixing jig, where a storage part is defined in the etching solution supply part and to accommodate at least a portion of the seating surface.
In an embodiment, the seating surface may protrude toward the storage part and include the curved surface or the inclined surface without a discontinuity.
In an embodiment, a position of the fixing jig may be adjusted in a way such that at least a portion of the seating surface is positioned inside the storage part.
In an embodiment, vacuum suction inlets may be defined on the seating surface.
In an embodiment, the fixing jig may include a groove portion concavely recessed toward the storage part and extending in one direction.
In an embodiment, the seating surface may define the groove portion.
In an embodiment, vacuum suction inlets may be defined on the seating surface.
In an embodiment, the groove portion may include the curved surface or the inclined surface without a discontinuity.
In an embodiment, the fixing jig may be entirely accommodated in the storage part.
In an embodiment, an etching solution provided in the storage part may be maintained at a constant level, or the level of the etching solution in the storage part may be adjusted over time.
In an embodiment of the invention, a window manufacturing method using a window manufacturing device including a fixing jig with a seating surface including a curved or inclined surface and an etching solution supply part disposed below the fixing jig with a storage part defined therein to accommodate at least a portion of the seating surface is provided. The window manufacturing method according to an embodiment of the invention includes: bending a base glass to include a bending portion corresponding to the seating surface; fixing the bent base glass to the seating surface of the fixing jig; supplying an etching solution to the storage part of the etching solution supply part; and exposing the base glass, which is fixed to correspond to the curved or inclined surface, to the etching solution.
In an embodiment, the exposing the base glass to the etching solution may include etching one exposed surface of the base glass to form a window, in which a recessed portion including a curved surface or an inclined surface is defined on a surface provided with the etching solution without a discontinuity.
In an embodiment, the exposing the base glass to the etching solution may include controlling at least one selected from an exposure time to the etching solution or an amount of the etching solution to be provided, depending on a position of the base glass.
In an embodiment, when the bending portion is fixed to the seating surface, and remaining portions of the base glass spaced apart from each other with the bending portion interposed therebetween may be positioned in a direction in which the remaining portions are spaced apart from the storage part.
In an embodiment, the seating surface, on which the base glass is fixed, may have a shape protruding toward the storage part, and the exposing the base glass to the etching solution may include immersing one surface of the base glass in the etching solution of the storage part.
In an embodiment, in the exposing the base glass to the etching solution, a thickness of the base glass immersed in the etching solution may gradually decrease from a central portion of the fixing jig towards an outer edge of the fixing jig.
In an embodiment, the seating surface, on which the base glass is fixed, may define a groove portion concave in a direction toward the storage part, and the exposing of the base glass to the etching solution may include accommodating the fixing jig, to which the base glass is fixed, in the storage part to provide the etching solution to a portion of the base glass.
In an embodiment, the exposing of the base glass to the etching solution may include controlling a level of the etching solution supplied to the storage part.
In an embodiment, the window manufacturing method may further include attaching a protective film to one surface of the base glass prior to the bending the base glass.
In an embodiment, in the fixing the base glass to the seating surface of the fixing jig, the protective film side may be attached to the seating surface.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain principles of the invention. In the drawings:
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The invention now will be described more fully hereinafter with reference to the accompanying drawings, in which various embodiments are shown. This invention may, however, be embodied in many different forms, and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.
In this specification, it will be understood that when an element (or region, layer, portion, etc.) is referred to as being “on”, “connected to” or “coupled to” another element, it can be directly on, connected or coupled to the other element, or intervening elements may be present there between.
Like reference numerals refer to like elements throughout. In addition, in the drawings, the thicknesses, ratios, and dimensions of elements are exaggerated for effective description of the technical contents.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, a first element could be termed a second element without departing from the scope of the invention. Similarly, the second element may also be referred to as the first element.
In addition, terms, such as “below”, “lower”, “above”, “upper” and the like, are used herein for ease of description to describe one element's relation to another element(s) as illustrated in the figures. The above terms are relative concepts and are described based on the directions indicated in the drawings.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, “a”, “an,” “the,” and “at least one” do not denote a limitation of quantity, and are intended to include both the singular and plural, unless the context clearly indicates otherwise. Thus, reference to “an” element in a claim followed by reference to “the” element is inclusive of one element and a plurality of the elements. For example, “an element” has the same meaning as “at least one element,” unless the context clearly indicates otherwise. “At least one” is not to be construed as limiting “a” or “an.” “Or” means “and/or.” As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
In this specification, the expression “being directly disposed” may mean that there is no layer, film, region, plate, or the like which is added between a part of a layer, film, region, plate, or the like and another part. For example, the expression “being directly disposed” may mean being disposed between two layers or two members without an additional member such as an adhesive member interposed therebetween.
In this specification, the expression “a region/portion corresponds to another region/portion” means that “they overlap each other”, but the expression is not limited to having a same area and/or a same shape. In addition, in this specification, the expression “a region/portion overlaps another region/portion” includes a case in which the regions/portions indicated as overlapping each other when viewed on a plane at least partially overlap each other on a plane.
“About” or “approximately” as used herein is inclusive of the stated value and means within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the error associated with measurement of the particular quantity (i.e., the limitations of the measurement system). For example, “about” can mean within one or more standard deviations, or within ±30%, 20%, 10% or 5% of the stated value.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Embodiments are described herein with reference to cross section illustrations that are schematic illustrations of idealized embodiments. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments described herein should not be construed as limited to the particular shapes of regions as illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as flat may, typically, have rough and/or nonlinear features. Moreover, sharp angles that are illustrated may be rounded. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the present claims.
Hereinafter, an electronic device according to an embodiment of the invention, a window manufacturing device according to an embodiment of the invention, and a window manufacturing method according to an embodiment of the invention will be described with reference to the drawings.
The electronic device ED according to an embodiment of the invention may be activated according to an electrical signal. In an embodiment, for example, the electronic device ED may be a mobile phone, a tablet, a car navigation system, a game console, or a wearable device, but the embodiment of the invention is not limited thereto. In an embodiment, as shown in
Referring to
The electronic device ED according to an embodiment of the invention may include a first display surface FS and a second display surface RS. The first display surface FS may include an electronic module region EMA. The second display surface RS may be defined as a surface opposed to at least a portion of the first display surface FS. In other words, the second display surface RS may be defined as a portion of the rear surface of the electronic device ED.
The electronic device ED according to an embodiment of the invention may sense an external input applied from the outside. The external input may include various types of inputs provided from the outside of the electronic device ED. In an embodiment, for example, the external input may include not only a touch by a part of a body such as a user's hand, but also an external input (e.g., hovering) applied at a place close to or at a predetermined close distance from the electronic device ED. In addition, the external input may have various forms, such as force, pressure, temperature, and light.
In
The first display surface FS of the electronic device ED may include an active region which is activated according to an electrical signal. The electronic device ED according to an embodiment of the invention may display an image IM through the first display surface FS. In addition, the first display surface FS may sense various types of external inputs.
The electronic device ED may include a folding region FA1 and non-folding regions NFA1 and NFA2. In an embodiment of the invention, the non-folding regions NFA1 and NFA2 may be disposed adjacent to the folding region FA1 with the folding region FA1 interposed therebetween. The electronic device ED according to an embodiment of the invention may include a first non-folding region NFA1 and a second non-folding region NFA2 disposed to be spaced apart from each other in the direction of the first directional axis DR1 with the folding region FA1 interposed therebetween. In an embodiment, for example, the first non-folding region NFA1 may be disposed on one side of the folding region FA1 along the first direction DR1, and the second non-folding region NFA2 may be disposed on the other side of the folding region FA1 along the first direction DR1.
Although
Referring to
The electronic device ED may be folded based on the first folding axis FX1 and may be transformed into an in-folded state in which one region of the first display surface FS overlapping the first non-folding region NFA1 and the other region thereof overlapping the second non-folding region NFA2 face each other.
The second display surface RS of the electronic device ED according to an embodiment of the invention may be visually recognized by a user in an in-folded state. The second display surface RS may further include an electronic module region in which an electronic module including various components are disposed, and the invention is not limited to any one embodiment.
Referring to
However, the embodiment of the invention is not limited thereto, and the electronic device ED may be folded based on a plurality of folding axes so that portions of the first display surface FS and the second display surface RS face each other, and the number of folding axes and the number of non-folding regions according thereto are not particularly limited.
Various electronic modules may be disposed in the electronic module region EMA. In an embodiment, for example, an electronic module may include at least one selected from a camera, a speaker, a light sensor, and a heat sensor. The electronic module region EMA may sense an external subject received through the first or second display surface FS or RS or provide a sound signal such as a voice to the outside through the first or second display surface FS or RS. The electronic module may include a plurality of components and is not limited to any one embodiment.
An electronic device ED-a according to an embodiment of the invention may be folded based on a second folding axis FX2 extending in one direction parallel to the second directional axis DR2.
The electronic device ED-a according to an embodiment of the invention may include at least one folding region FA2 and non-folding regions NFA3 and NFA4 adjacent to the folding region FA2. The non-folding regions NFA3 and NFA4 may be disposed to be spaced apart from each other with the folding region FA2 interposed therebetween.
The folding region FA2 has a predetermined curvature and a predetermined curvature radius. In an embodiment of the invention, the first non-folding region NFA3 and the second non-folding region NFA4 may face each other, and the electronic device ED-a may be in-folded so that the first display surface FS is not exposed to the outside. In addition, referring to
The electronic device ED-a according to an embodiment of the invention may include a second display surface RS, and the second display surface RS may be defined as a surface opposed to at least a portion of the first display surface FS. The second display surface RS may include an electronic module region EMA in which an electronic module including various components is disposed. In addition, an image or video may be displayed on at least a portion of the second display surface RS.
In an embodiment of the invention, the first display surface FS of the electronic device ED-a may be visible to a user in an unfolded state, and the second display surface RS thereof may be visible to a user in an in-folded state.
Referring to
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Referring to
It will be understood that the multi-folded state is not limited to the form illustrated in
In an embodiment of the invention, the out-folding operation and the in-folding operation may occur simultaneously, and only one of the out-folding operation and the in-folding operation may occur.
In an embodiment of the invention, the electronic device ED, ED-a, or ED-b may be configured in a way such that an in-folding or out-folding operation is alternately repeated from an unfolding operation, but the embodiment of the invention is not limited thereto. In an embodiment of the invention, the electronic device ED, ED-a, or ED-b may be configured to perform an unfolding operation, an in-folding operation, or an out-folding operation. In an embodiment, where a plurality of folding regions are provided, the folding direction of at least one of the plurality of folding regions may be different from the folding directions of the remaining folding regions. In an embodiment, for example, where two folding regions are provided, two non-folding regions with one folding region interposed therebetween may be folded by an in-folding operation, and two non-folding regions with the remaining one folding region interposed therebetween may be folded by an out-folding operation.
The electronic device ED according to an embodiment of the invention may include a display module DM, a window module WM, and a housing HAU that accommodates the display module DM and the window module WM.
The display module DM may include a display panel DP and a lower module LM disposed below the display panel DP. The lower module LM may include a support plate MP. In addition, in an embodiment of the invention, the lower module LM of the display module DM may further include at least one selected from a protective layer PF, a support member SP, adhesive layers AP1, AP2, AP3, and AP4, and a digitizer module DTM in addition to the support plate MP.
The display panel DP may display an image based on an electrical signal and transmit/receive information about an external input. The display panel DP may include a display region DP-DA and a non-display region DP-NDA. The display region DP-DA may be defined as a region that emits an image provided from the display panel DP.
The non-display region DP-NDA is adjacent to the display region DP-DA. In an embodiment, for example, the non-display region DP-NDA may surround the display region DP-DA. However, this is illustrated as an example, and the non-display region DP-NDA may be defined in various shapes and is not limited to any one embodiment. In addition, the display panel DP may include a non-display bending portion NDA-BP disposed on at least one side of the non-display region DP-NDA. The non-display bending portion NDA-BP may be bent toward the lower side of the display module DM and disposed to overlap at least a portion of the display panel DP. A circuit layer, a connection line, a circuit board, or the like for displaying an image or transmitting/receiving information may be mounted on or attached to the non-display bending portion NDA-BP.
In an embodiment of the invention, the display panel DP includes a display layer EDL. The display layer EDL may be a component that substantially generates an image. The image generated by the display layer EDL may be viewed by an external user through the first display surface FS (see
The display panel DP may further include a sensor layer ISL. The sensor layer ISL may be disposed directly on the display layer EDL. The sensor layer ISL may include a plurality of sensing electrodes. The sensor layer ISL may sense an external input by a self-capacitance method or a mutual-capacitance method. The sensor layer ISL may also sense an input by an active-type input device.
In an embodiment, for example, the sensor layer ISL may be formed directly on the display layer EDL through a continuous process when the display layer EDL is manufactured. However, the embodiment of the invention is not limited thereto, and the sensor layer ISL may be manufactured as a panel separate from the display layer EDL and then may be attached to the display layer EDL by an adhesive layer (not illustrated).
In addition, the display panel DP may further include an optical layer ROL. The optical layer ROL may have a function of reducing the reflection of external light. In an embodiment, for example, the optical layer ROL may include a polarizing layer or a color filter layer. However, the embodiment of the invention is not limited thereto, and the optical layer ROL may include optical members for improving the display quality of the display module DM.
In an embodiment of the invention, the optical layer ROL may be disposed directly on the sensor layer ISL. In addition, when the sensor layer ISL is omitted from the display panel DP, the optical layer ROL may be disposed directly on the display layer EDL. However, the embodiment of the invention is not limited thereto, and the optical layer ROL may be disposed on the display layer EDL or the sensor layer ISL using a separate adhesive member.
The display panel DP may include a folding display portion FP-D and non-folding display portions NFP1-D and NFP2-D. The folding display portion FP-D may correspond to the folding region FA1 (see
The folding display portion FP-D may correspond to a portion that is folded or bent based on the first folding axis FX1 (see
In an embodiment of the invention, the support plate MP may be disposed below the display panel DP. The support plate MP may include a folding support portion FP-MP and non-folding support portions NFP1-MP and NFP2-MP. The first non-folding support portion NFP1-MP and the second non-folding support portion NFP2-MP of the support plate MP may be spaced apart from each other in the first direction DR1 with the folding support portion FP-MP interposed therebetween. The folding support portion FP-MP may correspond to the folding region FA1 (see
In the display module DM according to an embodiment of the invention, the protective layer PF of the lower module LM may be disposed between the display panel DP and the support plate MP. The protective layer PF may be disposed below the display panel DP to protect the rear surface of the display panel DP. The protective layer PF may entirely overlap the display panel DP. The protective layer PF may include a polymer material. In an embodiment, for example, the protective layer PF may be a polyimide film or a polyethylene terephthalate film. However, this is an example and the material of the protective layer PF is not limited thereto.
In an embodiment of the invention, the lower module LM may include a support member SP. The support member SP may include support layers SP1 and SP2. The support layers SP1 and SP2 may include a first support layer SP1 and a second support layer SP2 spaced apart from each other in the direction of the first directional axis DR1. The first support layer SP1 and the second support layer SP2 may be spaced apart from each other at a portion corresponding to the first folding axis FX1 (see
The electronic device ED according to an embodiment of the invention may further include a digitizer module DTM disposed below the support plate MP. The digitizer module DTM according to an embodiment of the invention may include a digitizer layer, a shielding layer, and the like. The digitizer module DTM may be included in the configuration of the lower module LM.
The digitizer module DTM may include a first digitizer module DTM1 and a second digitizer module DTM2 disposed to be spaced apart from each other in a portion overlapping the folding region FA1. The first digitizer module DTM1 may be disposed to correspond to the first non-folding region NFA1, and the second digitizer module DTM2 may be disposed to correspond to the second non-folding region NFA2.
That is, in an embodiment of the invention, the first digitizer module DTM1 and the second digitizer module DTM2 may be spaced apart from each other in a region overlapping the folding display portion FP-D. The first digitizer module DTM1 may overlap the first non-folding display portion NFP1-D, and the second digitizer module DTM2 may overlap the second non-folding display portion NFP2-D.
In addition, the electronic device ED according to an embodiment of the invention may include at least one selected from adhesive layers AP1, AP2, AP3, and AP4. In an embodiment, for example, a first adhesive layer AP1 may be disposed between the display panel DP and the protective layer PF, and a second adhesive layer AP2 may be disposed between the protective layer PF and the support plate MP. A third adhesive layer AP3 and a fourth adhesive layer AP4 may be disposed between the support plate MP and the support member SP. At least one selected from the adhesive layers AP1, AP2, AP3, and AP4 may be an optically transparent adhesive film or an optically transparent adhesive resin layer. However, the embodiment of the invention is not limited thereto, and at least one of the adhesive layers AP1, AP2, AP3, and AP4 may have a low transmittance of 80% or less.
In
The electronic device ED according to an embodiment of the invention includes a window module WM disposed on the display module DM. The window module WM may include a folding portion FP-W and non-folding portions NFP1-W and NFP2-W. The first non-folding portion NFP1-W and the second non-folding portion NFP2-W of the window module WM may be spaced apart from each other in the first direction DR1 with the folding portion FP-W interposed therebetween. The folding portion FP-W may correspond to the folding region FA1 of the electronic device ED (see
In an embodiment, the window module WM may entirely cover the upper surface of the display module DM. In an embodiment of the invention, the window module WM may be used as a cover window of the electronic device ED. In an embodiment of the invention, the window module WM may correspond to the uppermost member of the electronic device ED.
In an embodiment of the invention, the window module WM may include a window WP and a resin layer RL. The resin layer RL may be disposed on the upper or lower surface of the window WP. In the drawing of the disclosure, an embodiment where the resin layer RL is disposed on the lower surface of the window WP is illustrated, but the embodiment of the invention is not limited thereto, and the resin layer RL may be disposed on the upper surface of the window WP, or the resin layer RL may be disposed to cover the upper and side surfaces of the window WP.
In an embodiment of the invention, the resin layer RL may include or be formed of an organic resin. In addition, unlike this, the resin layer RL may be formed of a composite resin including both an organic material and an inorganic material.
In an embodiment of the invention, the window WP may be a tempered glass substrate. The window WP may be an ultra-thin tempered glass substrate. The window WP may be flexible enough to change its state easily by folding or bending.
In an embodiment of the invention, the window WP may include a slimming region with an average thickness smaller than that of other portions, and the slimming region may be disposed to correspond to the folding region FA1 of the electronic device.
Each of
The window WP or WP-a according to an embodiment of the invention may include a folding portion FP or FP-a and a first non-folding portion NFP1 and a second non-folding portion NFP2 spaced apart from each other in the first direction DR1 with the folding portion FP or FP-a interposed therebetween.
The recessed portion CCP or CCP-a may be a portion formed by being concavely recessed from at least one of the upper or lower surface of the window. The recessed portion CCP or CCP-a may be defined in the folding portion FP or FP-a. In an embodiment, as shown in
The slimming region SLA, in which the recessed portion CCP or CCP-a is formed, corresponds to a portion that is relatively thinner than the first non-folding portion NFP1 and the second non-folding portion NFP2 of the window. The recessed portion CCP or CCP-a may be formed in a shape that extends in the second direction DR2. The extension direction of the recessed portion CCP or CCP-a may correspond to the extension direction of the folding axis FX1 (see
An edge portion EDP of the recessed portion CCP or CCP-a, which is the boundary of the slimming region SLA, may be a portion corresponding to a boundary region to which an etching solution is provided in a window manufacturing method according to an embodiment of the invention, which will be described later. In the window WP or WP-a according to an embodiment of the invention, the width and position of the slimming region SLA may be changed according to the folding or bending characteristics desired in the electronic device. The width and position of the slimming region SLA may be controlled according to the position of a nozzle portion configured to supply the etching solution, the supply form of the etching solution, etc. in the window manufacturing device and the window manufacturing method according to an embodiment of the invention, which will be described later.
Referring to
Referring to
The shapes of the recessed portions CCP and CCP-a of the windows WP and WP-a illustrated in
The window manufacturing device PM according to an embodiment of the invention may include a fixing jig JG and an etching solution supply part TK disposed below the fixing jig JG. A storage part FZ for storing the etching solution may be defined in the etching solution supply part TK. The etching solution supply part TK may function as a container in which the etching solution supplied during an etching process is stored.
Among an X-axis X, a Y-axis Y, and a Z-axis Z illustrated in
In the disclosure, the X-axis X may correspond to the first direction DR1 illustrated in the drawings described above, the Y-axis Y may correspond to the second direction DR2 illustrated in the drawings described above, and the Z-axis Z may correspond to the third direction DR3 illustrated in the drawings described above.
The fixing jig JG may include a seating surface SS on which a workpiece is fixed. In the fixing jig JG, the seating surface SS on which the workpiece is fixed may include a curved surface or an inclined surface. In particular, the workpiece may be processed by the window manufacturing device PM in a state in which the workpiece is fixed to the curved or inclined surface of the seating surface SS. The curved or inclined surface of the seating surface SS may extend in one direction. Referring to
In the disclosure, the workpiece which is processed in the window manufacturing device PM according to an embodiment of the invention may include a base glass. After being processed in the window manufacturing device PM, the base glass may have flexibility and be used as a cover window of the electronic device ED (see
In an embodiment of the invention, the fixing jig JG may be connected to a vacuum line VL. The fixing jig JG may be connected to a vacuum pump (not shown) or the like through the vacuum line VL and fix the workpiece by utilizing a state provided through the vacuum line VL.
In the window manufacturing device PM according to an embodiment of the invention, at least a portion of the seating surface SS of the fixing jig JG on which the workpiece is fixed may be accommodated in the storage part FZ of the etching solution supply part TK. In an embodiment of the invention, the size (e.g., a planar area) of the storage part FZ of the etching solution supply part TK may be larger than a size large enough to accommodate at least a portion of the seating surface SS of the fixing jig JG. In the window manufacturing device PM according to an embodiment of the invention, the position of at least one of the fixing jig JG or the etching solution supply part TK may be relatively adjusted in a way such that at least a portion of the seating surface SS of the fixing jig JG is positioned inside the storage part FZ.
In the window manufacturing device PM according to an embodiment of the invention illustrated in
The window manufacturing device PM according to an embodiment of the invention may further include a plurality of control units for controlling the operation and position of the fixing jig JG and the etching solution supply part TK. The plurality of control units included in the window manufacturing device PM may be simultaneously controlled by a central control unit or may be controlled by respective control systems. It will be understood that the configuration of the control units illustrated and described in
A jig control unit JCU may control the position and operation of the fixing jig JG. A motion control unit MVG may be connected to the fixing jig JG, and an operation signal provided from the jig control unit JCU may be transmitted to the motion control unit MVG, and the position and operation of the fixing jig JG may be adjusted according to the operation of the motion control unit MVG. The window manufacturing device PM according to an embodiment of the invention may further include a height adjustment unit JHC that additionally adjusts the vertical position of the fixing jig JG. The height adjustment unit JHC may be adjusted by the motion control unit MVG or controlled by a separate control unit. The vertical or horizontal movement of the fixing jig JG may be controlled by the motion control unit MVG and the height adjustment unit JHC, and accordingly, the relative positions of the fixing jig JG, the etching solution stored in the etching solution supply part TK, and the workpiece may be finely adjusted.
Referring to
The window manufacturing device PM according to an embodiment of the invention may further include a position control unit TMC and a supply control unit ESU for controlling the etching solution supply part TK. The supply control unit ESU may adjust the supply of the etching solution to the storage part FZ of the etching solution supply part TK. Although not illustrated, the supply control unit ESU may be connected to an external etching solution storage device, an etching solution supply line, or the like. The supply control unit ESU may function as a valve for providing the etching solution into the storage part FZ. In addition, the supply control unit ESU may have a level control function that senses and adjusts the level of the etching solution provided into the storage part FZ. The position control unit TMC may control the movement of the etching solution supply part TK in the vertical or horizontal direction.
In the window manufacturing device PM according to an embodiment of the invention, the etching solution provided in the storage part FZ may be provided or stored to be maintained at a certain level during a manufacturing process, or the level of the etching solution may be adjusted over time.
The window manufacturing device PM according to an embodiment of the invention may further include a stage STG on which the etching solution supply part TK is disposed. The etching solution supply part TK may be fixedly disposed on the stage STG. In an embodiment of the invention, the placement position of the etching solution supply part TK may be controlled by being moved in the vertical and horizontal directions in accordance with the movement of the stage STG. A gap adjustment unit THP may be further disposed between the etching solution supply part TK and the stage STG. The gap adjustment unit THP may be adjusted by the position control unit TMC or controlled by a separate control unit. For example, in an embodiment of the invention, the vertical position of the etching solution supply part TK may be finely adjusted by the gap adjustment unit THP.
In the window manufacturing device PM according to an embodiment of the invention illustrated in
Each of
The seating surface SS of the fixing jig JG according to an embodiment of the invention illustrated in
A fixing jig JG-a according to an embodiment of the invention illustrated in
When a workpiece is disposed on the fixing jig JG-a according to an embodiment of the invention, the workpiece may be fixed in a deformed form corresponding to the shape of the seating surface SS-a defined as the inclined surface IS-G and the flat surface FP-G. That is, the workpiece may be processed by etching an exposed surface thereof in a state of being fixed so as to have a shape including the inclined surface IS-G. In a window according to an embodiment of the invention manufactured by being fixed to the fixing jig JG-a according to an embodiment of the invention as illustrated in
Referring to
When a window is manufactured by using the fixing jig JG or JG-a according to an embodiment of the invention illustrated in
In the window manufacturing device PM according to an embodiment of the invention, an etching solution ETS may be provided to be contained in the storage part FZ of the etching solution supply part TK. The fixing jig JG may be positioned in a way such that the convexly protruding seating surface SS of the fixing jig JG faces the direction of the etching solution ETS. Considering the slimming region of the workpiece fixed to the seating surface SS of the fixing jig JG, the movement of the fixing jig JG may be controlled in an operation direction MVD.
Since the seating surface SS has a convexly curved surface facing the direction of etching solution ETS, a portion of the workpiece fixed to the seating surface SS, which is exposed to the etching solution ETS, may also exhibit differences, based on the shape of the seating surface SS. That is, in an embodiment of the invention, the etching amount of the workpiece fixed to the central portion CTP of the seating surface SS is relatively greater than the etching amount of the workpiece fixed to the outer portion OTP of the seating surface SS.
In an embodiment, in a state of being fixed to the seating surface SS, the workpiece may be immersed in the etching solution ETS, taking into account a portion to be etched, such that the workpiece is exposed to the etching solution ETS without a discontinuity according to the shape of the seating surface SS. Accordingly, the window processed by the window manufacturing device PM according to an embodiment of the invention may have a slimming surface having a recessed portion defined therein and having a smoothly curved surface or slope.
A window manufacturing device PM-1 according to an embodiment of the invention may include a fixing jig JG-1 including a seating surface SS-1 and an etching solution supply part TK disposed below the fixing jig JG-1. The window manufacturing device PM-1 according to an embodiment of the invention may include a motion control unit MVG configured to control the operation and position of the fixing jig JG-1 and a supply control unit ESU configured to provide an etching solution to the etching solution supply part TK and control the level of the etching solution.
In an embodiment of the invention, the seating surface SS-1 of the fixing jig JG-1 may be spaced apart from the bottom of the storage part FZ of the etching solution supply part TK. The fixing jig JG-1 may include a groove portion HP that is concavely defined in the direction toward the storage part FZ. In an embodiment, as shown in
The groove portion HP of the fixing jig JG-1 may be formed to extend in one direction. Referring to
Referring to
The upper surface of the processing portion JCP includes a curved surface or an inclined surface, and the upper surfaces of the first support portion JFP1 and the second support portion JFP2 may be flat surfaces. The groove portion HP of the fixing jig JG-1 or JG-1a may include a curved surface having a curvature, or an inclined surface formed to have an inclination angle, based on a flat surface which is the upper surface of the first support portion JFP1 or the second support portion JFP2. The workpiece may be provided to the groove portion HP of the fixing jig JG-1 or JG-1a in a shape that is deformed to have a curvature or a predetermined angle and fixed to have a shape corresponding to the shape of the seating surface SS-1 or SS-1a defining the groove portion HP of the fixing jig JG-1 or JG-1a.
The seating surface SS-1 of the fixing jig JG-1 according to an embodiment of the invention illustrated in
The seating surface SS-1a of the fixing jig JG-1a according to an embodiment of the invention as illustrated in
When the workpiece is disposed on the fixing jig JG-1a according to an embodiment of the invention, the workpiece may be fixed in a deformed shape corresponding to the shape of the seating surface SS-1a, which is the upper surface of the groove portion defined as the inclined surface IS-H and the flat surface FP-H. That is, the workpiece may be processed by etching an exposed surface in a state of being fixed to have a shape including the inclined surface IS-H. In a window according to an embodiment of the invention manufactured by being fixed to the fixing jig JG-1a according to an embodiment of the invention illustrated in
Referring to
The fixing jigs illustrated in
In one operating state of the window manufacturing device according to an embodiment of the invention, the fixing jig JG-1 may be inserted and fixedly positioned in the storage part FZ, and the level of the etching solution ETS supplied to the storage part FZ may be adjusted. According to the adjustment of the level of the etching solution ETS, the range of the slimming region corresponding to a portion of the workpiece to be etched and the amount of etching within the slimming region may be adjusted.
In the window manufacturing device PM-1 according to an embodiment of the invention, the fixing jig JG-1a may be positioned in the storage part FZ so that the flat surface FP-H of the seating surface SS-1a and at least a portion of the inclined surfaces IS-H adjacent to the flat surface FP-H are immersed in the etching solution ETS supplied to the storage part FZ. As the seating surface SS-1 is immersed in the etching solution ETS, differences appear in even a portion of the workpiece fixed to the seating surface SS-1, which is exposed to the etching solution ETS, depending on the shape of the seating surface SS-1.
In an embodiment of the invention, the fixing jig JG-1 may be positioned so that at least a portion of the seating surface SS-1 of the concave groove portion HP of the fixing jig JG-1 is immersed in the etching solution ETS, and the level of the etching solution ETS provided in the storage part FZ may be adjusted in consideration of the slimming region of the workpiece fixed to the seating surface SS-1 of the fixing jig JG-1. By adjusting the level of the etching solution ETS over time, the amount of etching varies depending on the placement position of the workpiece disposed on the seating surface SS-1.
In an embodiment of the invention, the etching amount of the workpiece fixed to the central portion CTP of the seating surface SS-1 defining the groove portion HP concavely defined toward the bottom surface of the storage part FZ is relatively greater than the etching amount of the workpiece fixed to the outer portion OTP of the seating surface SS-1 according to the adjustment of the level of the etching solution ETS over time. In addition, by considering the degree of etching and ensuring that an entire portion requiring etching is immersed in the etching solution ETS in a state in which the workpiece is fixed to the seating surface SS-1, it is possible to expose the workpiece to the etching solution ETS without any discontinuity according to the shape of the seating surface SS-1. Accordingly, the window processed in the window manufacturing device PM-1 according to an embodiment of the invention may have a slimming surface with a recessed portion defined therein and having a smoothly curved surface or slope.
When using the window manufacturing device according to an embodiment of the invention described with reference to
When manufacturing a window using the window manufacturing device according to an embodiment of the invention, the flexibility of an ultra-thin tempered glass used as a base glass may be used to bend or transform the base glass into a curved state to correspond to the shape of the fixing jig prior to etching, so that the overall thickness of the window may be increased and the thickness of the folding portion of the window may be easily reduced in a desired shape. Accordingly, the window manufactured using the window manufacturing device according to an embodiment of the invention may exhibit high durability while having improved surface quality characteristics.
The window manufacturing method 100 according to an embodiment of the invention may include bending a base glass (S10), fixing the base glass to a seating surface of a fixing jig (S30), and exposing the base glass to an etching solution (S50). In addition, the window manufacturing method 100 according to an embodiment of the invention may include supplying the etching solution to a storage part of an etching solution supply part (S40).
The supplying of the etching solution (S40) may be performed before the exposing of a portion of the base glass to the etching solution (S50). The supplying of the etching solution (S40) may be performed sequentially after the fixing of the base glass to the seating surface of the fixing jig (S30), or the supplying of the etching solution (S40) may be performed as a process separate from the bending of the base glass (S10) and/or the fixing of the base glass to the seating surface of the fixing jig (S30), and the supplying of the etching solution (S40) may be performed independently of other processes. The supplying of the etching solution (S40) may include filling a predetermined amount of the etching solution into the storage part of the etching solution supply part. In an embodiment, the supplying of the etching solution may be performed after the base glass fixed to the fixing jig is disposed adjacent to the storage part, or after the fixing jig on which the base glass is seated is fixed within the storage part. In another embodiment, the etching solution may be supplied to and filled in the storage part first, and then the position of the fixing jig or the etching solution supply part may be adjusted such that the fixing jig is disposed adjacent to the etching solution or the fixing jig is immersed in the etching solution.
The window manufacturing method 100 according to an embodiment of the invention may be a method of manufacturing a window using the window manufacturing device according to an embodiment of the invention illustrated in
In the window manufacturing method 100 according to an embodiment of the invention, the bending of the base glass (S10) may include bending the base glass to include a bending portion having a shape corresponding to the seating surface of the window manufacturing device. In addition, the fixing of the base glass to the seating surface of the fixing jig may include fixing the bent base glass to the fixing jig in a way such that the bending portion is disposed in a shape corresponding to the shape of the seating surface of the fixing jig.
The exposing of one surface of the base glass to the etching solution (S50) may include providing the etching solution to one exposed surface that is not attached to the seating surface of the fixing jig. One exposed surface of the base glass corresponding to the shape of the fixing jig may be exposed to the etching solution contained in the etching solution supply part. In such an embodiment, the gap between the fixing jig and the etching solution supply part in the vertical direction may be adjusted in a way such that the fixing jig is not exposed to the etching solution. Alternatively, by disposing the fixing jig, to which the base glass is fixed, inside the storage part of the etching solution supply part, one surface of the base glass may be exposed to the etching solution and a portion of the fixing jig may also be exposed to the etching solution.
The exposing of the base glass to the etching solution (S50) may include controlling the degree of etching by the etching solution based on the position of the exposed surface of the base glass to form a window with a recessed portion defined therein. In addition, the exposing of the base glass to the etching solution (S50) may include controlling the time of exposure to the etching solution or the amount of the etching solution provided based on the position of the exposed surface of the base glass.
The processes of the window manufacturing method according to an embodiment of the invention illustrated and described with reference to
The base glass BS includes an upper surface BS-US and a lower surface BS-DS facing each other, and each of the upper surface BS-US and the lower surface BS-DS may be a flat surface. The base glass BS may include at least one preliminary slimming region P-SLA. The preliminary slimming region P-SLA may be a portion to be processed into the slimming region SLA (see
The base glass BS may be bent to include a bending portion BP before being provided to the fixing jig such that the base glass BS may be easily disposed according to the shape of the seating surface of the fixing jig. In the bending of the base glass S10, an external force BFC may be applied to the base glass BS such that the base glass BS is deformed into a shape including the bending portion BP. The base glass BS may be bent in a way such that the bending portion BP includes the preliminary slimming region P-SLA.
The base glass BS may be fixed in a shape corresponding to the shape of the seating surface SS by using a vacuum state provided through the vacuum suction inlet VH defined on the seating surface SS and connected to the vacuum line VL. The fixing of the base glass to the seating surface of the fixing jig (S30) may include suctioning and fixing one surface of the base glass BS through the vacuum suction inlet VH.
That is, unlike a conventional manufacturing method in which a base glass BS is provided in an unfolded state and disposed on the jig for an etching process, the window manufacturing method according to an embodiment of the invention may bend the base glass BS to include the preliminary slimming region P-SLA and fix the base glass BS to the fixing jig JG to maintain the bent shape. Accordingly, compared to the conventional process in which a separate masking process is performed as a pre-treatment process to distinguish a portion to be etched from other portions, the window manufacturing method according to an embodiment of the invention may omit the pre-treatment process by bending a base glass and fixing the base glass to the seating surface of the fixing jig that reflects the shape of the slimming region desired in a finally manufactured window.
In
In a window manufactured in one process of the window manufacturing method according to an embodiment of the invention illustrated in
When the fixing jig JG-a according to an embodiment of the invention illustrated in
Each of
The level of the etching solution may be changed in a direction ETS-MV that gradually decreases from an initial state INL-ES to a final state FNL-ES. In addition, the etching solution ETS flows in a flow direction EMV along the slope of the base glass BS. Accordingly, the exposure time of the central portion of the base glass BS to the etching solution becomes longer, resulting in a greater amount of etching in the central portion of the base glass BS, compared to other portions exposed to the etching solution. In a process of the manufacturing method illustrated in
Referring to
In a window manufactured by being exposed to the etching solution by the method illustrated in
Meanwhile, when the fixing jig JG-1 according to an embodiment of the invention illustrated in
In addition, in the case of the window manufacturing method according to an embodiment of the invention described with reference to
Referring to
In addition, in the case of the window manufacturing method according to an embodiment of the invention described with reference to
In the descriptions of the manufacturing device according to an embodiment of the invention and the manufacturing method according to an embodiment of the invention described with reference to
In the case of the window manufacturing method according to an embodiment of the invention, when the base glass is processed using an etching solution, a separate pre-treatment masking process for distinguishing a portion to which the etching solution is provided and a separate post-processing process such as surface polishing after etching may be omitted. Accordingly, process efficiency may be improved by the window manufacturing method according to an embodiment of the invention. In addition, when the window manufacturing method according to an embodiment of the invention is used, a step difference or discontinuity that may occur at the boundary between a portion to which the etching solution is provided and a portion to which it is not provided does not occur, such that the surface of the manufactured window may exhibit improved quality characteristics without a discontinuity. Accordingly, in the case of the electronic device that includes the window manufactured by the window manufacturing device according to an embodiment of the invention or the window manufacturing method according to an embodiment of the invention, issues such as image distortion or stain recognition that may occur at a discontinuity may be improved, thus exhibiting high display quality.
In addition, when a window is manufactured using the window manufacturing method according to an embodiment of the invention, by performing the bending of the base glass into a bent or curved state with the use of the flexibility of the ultra-thin tempered glass used as a base glass, fixing the base glass in a bent form to match the shape of the seating surface of the fixing jig, and then exposing the base glass to an etching solution, the thickness of a portion that is not desired to be etched may be maintained at a sufficient thickness. Therefore, when a window is manufactured using the window manufacturing method according to an embodiment of the invention, the overall thickness of the window corresponding to the non-folding portion may be increased, and the thickness of a portion of the window corresponding to the folding portion may be easily reduced in a desired form. Accordingly, the window manufactured using the window manufacturing method according to an embodiment of the invention may exhibit high durability while having high surface quality characteristics.
The window manufacturing device according to an embodiment of the invention may be used to manufacture a window with excellent surface quality by controlling the position at which a workpiece fixed to a fixing jig with a curved or oblique surface is exposed to an etching solution and the time for which the workpiece is exposed to the etching solution, in consideration of the shape of the recessed portion of the slimming region required in the window.
The window manufacturing method according to an embodiment of the invention may provide a window having a desired recessed portion shape and improved surface quality without a discontinuity on the surface of the recessed portion by controlling the position at which an etching solution is provided and the time for which the workpiece is exposed to the etching solution in a process step.
In addition, the window manufacturing device and the window manufacturing method according to an embodiment of the invention may improve process economy as a pre-treatment process and a post-processing process before and after an etching process for slimming may be omitted.
The invention should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the concept of the invention to those skilled in the art.
While the invention has been particularly shown and described with reference to embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit or scope of the invention as defined by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2024-0006149 | Jan 2024 | KR | national |
| 10-2024-0137281 | Oct 2024 | KR | national |
