This invention relates generally to a window operator and, more particularly, to a window operator that utilizes an elongate member to move between an open position and a closed position.
Most modern casement window operating assemblies utilize a rotary actuator that may be used to open or close a window sash. The actuator is typically in the form of a hand crank adapted to be turned in one direction to open the sash and in an opposition direction to close the sash. There are also instances where the actuator is operable by an electric motor.
There have been many types of actuators that have been utilized in the past. However, there has always been room for improvement and changes over the existing window operating assemblies.
For the reasons stated above and for other reasons stated below, which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for an improved window operating system.
The above-mentioned problems associated with prior devices are addressed by embodiments of the disclosure and will be understood by reading and understanding the present specification. The following summary is made by way of example and not by way of limitation. It is merely provided to aid in understanding some of the aspects of the invention.
In one embodiment, a window operator assembly moves a window sash between an open position and a closed position relative to a window frame. The window sash has a top sash member operatively connected to a bottom sash member by a first side sash member and a second side sash member. The window frame has a top frame member operatively connected to a bottom frame member by a first side frame member and a second side frame member. The window operator assembly comprises a leadscrew and an elongated nut. The leadscrew is pivotally connected to the window frame via a frame pivot and is rotatable relative to the window frame. The elongated nut is pivotally connected to the window sash via a sash pivot. As the leadscrew rotates in a first direction, the elongated nut moves in a first direction along the leadscrew and moves the window sash toward an open position relative to the window frame. As the leadscrew rotates in a second direction, the elongated nut moves in a second direction along the leadscrew and moves the window sash toward a closed position relative to the window frame.
In one embodiment, a window operator assembly moves a window sash between an open position and a closed position relative to a window frame. The window sash has a top sash member operatively connected to a bottom sash member by a first side sash member and a second side sash member. The window frame has a top frame member operatively connected to a bottom frame member by a first side frame member and a second side frame member. The window operator assembly comprises a leadscrew, a motor, a first pivot, an elongated nut, and a second pivot. The leadscrew has a first leadscrew end and a second leadscrew end. The motor is operatively connected to the first leadscrew end and is configured and arranged to rotate the leadscrew. The first pivot is configured and arranged to pivot at least one of the leadscrew and the motor relative to the frame. The elongated nut has a first nut end, a second nut end, and a bore extending longitudinally through the elongated nut. The bore is configured and arranged to receive at least a portion of the leadscrew, and the elongated nut is configured and arranged to move along the leadscrew when the leadscrew is rotated by the motor. The second pivot is configured and arranged to pivot the elongated nut relative to the sash.
In one embodiment, an operator moves a first member between a first position and a second position relative to a second member. The operator comprises a leadscrew, a rotating member, a first pivot, an elongated nut, and a second pivot. The leadscrew has a first leadscrew end and a second leadscrew end. The rotating member is operatively connected to the first leadscrew end and is configured and arranged to rotate the leadscrew. The first pivot is configured and arranged to pivot at least one of the leadscrew and the rotating member relative to the second member. The elongated nut has a first nut end, a second nut end, and a bore extending longitudinally through the elongated nut. The bore is configured and arranged to receive at least a portion of the leadscrew, and the elongated nut is configured and arranged to move along the leadscrew when the leadscrew is rotated by the rotating member. The second pivot is configured and arranged to pivot the elongated nut relative to the first member.
The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain principles of embodiments. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. In accordance with common practice, the various described features are not drawn to scale but are drawn to emphasize specific features relevant to the present disclosure. Reference characters denote like elements throughout the Figures and the text.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration embodiments in which the disclosure may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
It is to be understood that other embodiments may be utilized and mechanical changes may be made without departing from the spirit and scope of the present disclosure. The following detailed description is, therefore, not to be taken in a limiting sense.
Embodiments of the disclosure generally provide at least one window operator assembly interconnecting a window frame and a sash of a window. Although it is recognized that any suitable type of window may be used, and example window 100 includes a window frame 101 and a sash 107. The window frame 101 is formed by a top member (not shown) operatively connected to a bottom member 103 by a first side member 105 and a second side member 106. The sash 107 is formed by a top member 108 operatively connected to a bottom member 109 by a first side member 110 and a second side member 111. The sash 107 is operatively connected to the window frame 101 for relative movement between the open and closed positions. For example, the sash 107 may be moved in a controlled manner relative to the window frame 101 such that the sash 107 pivots, pivots and translates, pivots and slides, rotates, or otherwise moves relative to the window frame 101. Movement of the at least one operator assembly opens or closes the sash 107 relative to the window frame 101. A hinge 113 interconnects the frame 101 and the sash 107, and the hinge 113 controls the path of the sash 107 with respect to the frame 101, and the window operator assembly positions the sash 107 along the path by changing the distance between a sash pivot and a frame pivot.
Embodiments may eliminate the crank on a casement window and, optionally, components of the assembly may be hidden from view inside the casement window.
One or both of top and bottom operator assemblies may be used. For larger windows, using both the top operator assembly and the bottom operator assembly adds strength and stability to the system and makes it easier to open and close the sash. For smaller windows, an operator assembly may be positioned on either the top member (not shown) or the bottom member 103 of the window frame 101.
Embodiments may include at least one motor. There may be a motor proximate the top and/or the bottom of the window frame and there may be more than one motor proximate the top and/or the bottom of the window frame. The motor(s) may allow for operation of the assembly utilizing a variety of actuating sources such as, but not limited to, a wall switch, a remote control, a mobile phone app, a home security system, a HVAC system, and other types of home automation systems. If there is a loss of power to the system, there may be a manual override.
In one embodiment, illustrated in
The operator 200a includes a housing 201. As illustrated in
The leadscrew 250 includes a first end 251 including a collar 252, a second end 254, and an intermediate portion 255. The collar 252 may comprise a snap ring between two washers.
A connector 240 interconnects the motor 236 and the first end 251 of the leadscrew 250, and first and second stabilizing members 242 and 246 support the collar 252 on the leadscrew 250, transferring the load from the collar 252 to the stabilizing members 242 and 246 rather than to the motor 236. The stabilizing members 242 and 246 also contact the fasteners 237 secured to the motor 236 to prevent the motor from rotating. Preferably, the stabilizing member 242 and 246 snap-fit or friction-fit together and include aligning bores 243 and 247. When these components are positioned within the housing 201, the bores 243 and 247 align with the apertures 223 of the housing 201 and pins 224 extend therethrough to connect the stabilizing members 242 and 246 to the housing 201. Although this embodiment utilizes a motor as a rotating member for the leadscrew 250, it is recognized that any suitable rotating mechanism, for example a crank, may be used to rotate the leadscrew 250.
A first end cap 230 is configured and arranged to close off the first end 202 of the housing 201 and preferably does not contact the motor 236, which allows the motor 236 to “float” within the housing 201 because the motor 236 is preferably only connected to the connector 240. The first end cap 230 includes a base 231 configured and arranged to fit within the bore 226 and through which a lateral bore 232 extends, and a flange 233 is connected to its distal end, acting like a stop against the housing 201. The flange 233 includes an optional notch 234, which allows for wiring (not shown) to reach the motor. The bore 232 aligns with the apertures 203, which are configured and arranged to receive a receiver 204. The receiver 204 is configured and arranged to receive a fastener 208 with an optional washer 207. The fastener 208 extends through the receiver 204 for connecting to the window frame 101. The receiver 204 not only connects the first end cap 230 to the housing 201 but also provides a frame pivot 306 for the housing 201 when the fastener 208 is secured to the window frame 101.
A second end cap or grommet 216 is configured and arranged to close off the second end 212 of the housing 201 and support the elongated nut 200b for additional columnar strength. The second end cap 216 includes a base 217 configured and arranged to fit within the bore 226 and through which a longitudinal bore 218 extends, and flanges 219 extending outward from opposing sides of the base 217. The flanges 219 include protrusions 220 configured and arranged to extend through the apertures 213 when the second end cap 216 is inserted into the second end 212. The leadscrew 250 extends through the bore 218 proximate the second end 212 of the housing 201 so that the second end 254 may be connected to the elongated nut 200b.
The elongated nut 200b includes a housing 261. As illustrated in
A first end cap 280 is configured and arranged to close off the first end 262 of the housing 261 and to threadably receive the second end 254 of the leadscrew 250. The first end cap 280 includes a base 281 configured and arranged to fit within the bore 278 and through which a longitudinal bore 283 extends. The longitudinal bore 283 is at least partially threaded to mate with the threads of the leadscrew 250. The proximal end of the base 281 includes slots 282 on opposing sides that correspond with the apertures 263 when the base 281 is inserted into the bore 278. Pins 264 extend through the apertures 263 and the slots 282 to connect the first end cap 280 to the housing 261. The distal end of the base 281 includes protrusions 284 extending outward, acting like a stop against the housing 261, being configured and arranged to contact the inner surface of the housing 201, and acting like a stop against base 217 when a portion of the housing 261 is inserted into the housing 201.
A second end cap 290 is configured and arranged to close off the second end 268 of the housing 261. The second end cap 290 includes a base 291 configured and arranged to fit within bore 278, and slots 292 align with apertures 269. Pins 270 extend through the apertures 269 and the slots 292 to connect the base 291 to the housing 261. Proximate the slots 292 the base 291 includes flanges 295 acting like a stop against the housing 261. A longitudinal bore 293 extends through the base 291. The distal end includes protrusions 294 on opposing sides.
The protrusions 294 of the base 291 extend through apertures 300 of a base 299 of a nut pivot bracket 298. The base 299 is generally U-shaped with three sides corresponding to three sides of the base 291. Because the protrusions 294 extend through apertures 300, the base 291 is able to pivot relative to the nut pivot bracket 298 by moving out of and into the opening into the cavity formed by the three sides of the base 299. Fasteners 303, shown in
To install the window operator assembly 200, the receiver 204 and the fastener 208 may be positioned so that the fastener extends outward from either aperture 203 on either side of the housing 201 thereby allowing for installation with a sash that opens from either side of the window. This is a very beneficial feature because only one window operator assembly 200 is needed for right or left side opening windows, which simplifies manufacturing and reduces inventory requirements. The window operator assembly 200 may be used with casement windows, awning windows, double-hung windows, patio doors, and other suitable configurations.
Other advantages of this embodiment include a single pivot on the sash, which allows easy installation in the factory and universal (unhanded) fitment; and the frame pivot and the sash pivot positioned in line with the leadscrew, which allows for use of a smaller diameter leadscrew, producing greater linear force because the radius of the thread friction is smaller and causes less losses due to torque, resulting in greater linear forces for the same motor input torque and the actuator can be used on larger windows. This is beneficial because the trend in the industry is larger windows, especially for high end power operated installations. In addition, the motor is preferably disconnected from any loads that are not related to torque, which allows lower noise and longer motor life as the motor will self-center and reduce any possible side loads. The linear connection of the outer housing tube and the elongated nut allows higher column loads as the tubes take a greater portion of the column loads by keeping the leadscrew loads straight down the axis of the screw, its strongest direction. In this embodiment, the sash pivot 305 and the frame pivot 306 are preferably in line with the leadscrew 205 and the elongated nut housing bores 283 and 293.
In use, when the leadscrew 250 rotates, by a motor 236 or other rotating member, the elongated nut housing 261 moves along the leadscrew 250, causing the operator housing 201 to pivot about the frame pivot 306 and causing the elongated nut housing 261 to pivot about the sash pivot 305. The rotation of the leadscrew 250 without rotation of the elongated nut housing 261 causes the elongated nut housing 261 to move along the length of the leadscrew 250 and thus changes the distance between the sash pivot 305 and the frame pivot 306. In this way, the sash 107 moves position relative to the frame 101. As shown in
Another embodiment window operator assembly 400, illustrated in
The window operator assembly 400 includes an operator 400a and an elongated nut 400b. The operator 400a includes a bracket assembly 401 interconnecting the motor 436 and the leadscrew 450 that allows the leadscrew 450 to rotate and pivot relative to the frame 101 at a frame pivot 506. The motor 436 is positioned within a housing 437 from which a pivot extension 438 including an aperture 439 extends. A portion of the motor 436 extends outward from the housing 437 proximate the pivot extension 438 to connect to the bracket assembly 401.
The bracket assembly 401 is shown in
The elongated nut 400b includes a housing 461 with a first end 462 and a second end 468. A longitudinal bore 478, configured and arranged to receive the leadscrew 450, extends through the housing 461 from the first end 462 to the second end 468. The second end 468 includes a lateral extending, generally oval aperture 469 with flat sides 470. A bore 472 extends from the second end 468 into the aperture 469, and the bore 478 aligns with the bore 472.
The aperture 469 is configured and arranged to receive a pin 494. As shown in
In use, when the leadscrew 450 rotates, by a motor 436 or other rotating member, the elongated nut housing 461 moves along the leadscrew 450, causing the leadscrew 450 to pivot about the frame pivot 506 and causing the elongated nut housing 461 to pivot about the sash pivot 505. As shown in
Another embodiment window operator assembly 600, illustrated in
The window operator assembly 600 includes an operator 600a and an elongated nut 600b. The operator 600a includes a bracket 601 interconnecting the motor 636 and the frame 101 that allows the operator 600a, including the leadscrew 650 to rotate and pivot relative to the frame 101 at a frame pivot 706.
The bracket assembly 601, shown in
The elongated nut 600b includes a housing 661 with a first end 662 and a second end 668. A longitudinal bore 678, configured and arranged to receive the leadscrew 650, extends through the housing 661 from the first end 662 to the second end 668. The second end 668 includes lateral extending protrusions 694 configured and arranged to fit within aperture(s) of a bracket 698. Preferably, the bracket 698 includes two plate portions 699a and 699b between which the housing 661 is positioned, and the housing 661 pivots about the protrusions 694 within the bracket's apertures at a sash pivot 705.
In use, when the leadscrew rotates, by a motor 636 or other rotating member, the elongated nut housing 661 moves along the leadscrew 650, causing the motor 636 and the leadscrew 650 to pivot about the frame pivot 706 and causing the elongated nut housing 661 to pivot about the sash pivot 705. As shown in
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
This application claims the benefit of U.S. Provisional Application Ser. No. 62/809,798, filed Feb. 25, 2019, which is incorporated in its entirety herein by reference.
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