This US Patent Application claims priority to Taiwan Patent Application No. 106135311 filed on Oct. 16, 2017, the disclosure of which is incorporated herein by reference.
The present invention relates to a spring drive system and window shades using the same.
Various types of window shades are currently available on the market, such as Venetian blinds, Roman shades, honeycomb shades and the like. A window shade can be lowered to cover a window for reducing the amount of light entering a room and thereby providing higher privacy. Most window shades usually include an operating cord operable to raise and lower a bottom rail of the window shade. In particular, the bottom rail may be raised by winding a suspension member around a rotary drum, and lowered by unwinding the suspension member from the rotary drum.
However, one problem with the aforementioned window shades is that the operating cord may inadvertently wrap around the neck of a child, which may cause strangulation accidents. Accordingly, some cordless window shades alternatively propose to use an electric motor or a spring box for raising and lowering the bottom rail. More specifically, a spring box used in a cordless window shade includes multiple springs that can apply a torque for keeping the bottom rail at a desired height. However, the traditional spring box may be relatively complex in construction, and require multiple movable elements to transfer the torque from the springs to the rotary drum, which may adversely increase the size and weight of the spring box. Moreover, the bottom rail may not be suitably kept a desired height if the spring box does not provide a proper torque.
Therefore, there is a need for a spring drive system that can address at least the foregoing issues.
The present application describes a spring drive system for a window shade, which comprises a housing, a plurality of rotary members, a spring and a latch. The rotary members are rotationally linked to one another and pivotally connected with the housing, wherein the rotary members include a rotary drum that is connected with a suspension member and is rotatable relative to the housing for winding or unwinding the suspension member. The spring is assembled with the housing, and can bias the rotary drum in rotation for winding the suspension member. The latch is assembled with the housing, the latch being movable to engage with and disengage from one of the rotary members to respectively prevent and allow rotation of the rotary drum.
Moreover, the present application provides a window shade including a head rail, a shading structure suspended from the head rail, a bottom part disposed at a bottom of the shading structure, and the spring drive system disposed in the bottom part, the suspension member of the spring drive system being fixedly connected with the head rail.
The shading structure 104 can have any suitable construction. The shading structure 104 illustrated in
According to an embodiment, the head rail 102 can include a plurality of actuating assemblies 112, a transmission axle 114, a gear assembly 116 and an operating wand 118. The actuating assemblies 112, the transmission axle 114 and the gear assembly 116 are disposed in the head rail 102. The ladder cords 110 can respectively wrap around the actuating assemblies 112. The transmission axle 114 can be respectively connected with the actuating assemblies 112 and the gear assembly 116. The operating wand 118 can be connected with the gear assembly 116, and can extend outside the head rail 102. The operating wand 118 is rotatable by a user to drive the transmission axle 114 in rotation via the gear assembly 116, and the rotation of the transmission axle 114 in turn urges the actuating assemblies 112 to rotate in unison, which causes the ladder cords 110 to move vertically and thereby adjust an inclination of the shading strips 108.
The bottom part 106 is disposed at a bottom of the shading structure 104, and is movable vertically relative to the head rail 102 to expand and retract the shading structure 104. According to an example of construction, the bottom part 106 can be an elongate and rigid rail. However, it will be appreciated that any types of weighing structures may be suitable for the bottom part 106. According to other examples of construction, the bottom part 106 can be a lowermost part of the shading structure 104.
In conjunction with
Referring to
When the spring drive system 120 is assembled in the bottom part 106, the housing 128 can be fixedly connected with the bottom part 106. According to an example of construction, the housing 128 can include a housing portion 144 comprised of an upper cover 144A and a lower cover 144B connected with each other. The upper cover 144A and the lower cover 144B affixed to each other can define at least partially a hollow interior of the housing portion 144 adapted to receive the springs 130 and 132, the rotary drums 134 and 136, and the gears 138, 140 and 142.
The rotary drum 134 and the gear 138 are fixedly connected with each other, and the rotary drum 134 can respectively have two surfaces 134A and 134B at two opposite sides of the gear 138. Moreover, the rotary drum 134 and the gear 138 can be pivotally connected with the housing portion 144 in a coaxial manner about a pivot axis P1, whereby the rotary drum 134 and the gear 138 can rotate in unison about the pivot axis P1 relative to the housing 128.
The rotary drum 136 and the gear 140 are fixedly connected with each other, and the rotary drum 136 can respectively have two surfaces 136A and 136B at two opposite sides of the gear 140. Moreover, the rotary drum 136 and the gear 140 can be pivotally connected with the housing portion 144 in a coaxial manner about a pivot axis P2, whereby the rotary drum 136 and the gear 140 can rotate in unison about the pivot axis P2 relative to the housing 128.
The gear 142 can be fixedly connected with two shaft portions 142A projecting symmetrically at two opposite sides thereof. The gear 142 and the shaft portions 142A can be pivotally connected with the housing portion 144 in a coaxial manner about a pivot axis P3, and the gear 142 can respectively mesh with the gears 138 and 140. The pivot axes P1, P2 and P3 are parallel to one another, and the gear 142 and the shaft portions 142A are rotatable in unison about the pivot axis P3 relative to the housing 128. Through the coupling between the rotary drums 134 and 136 and the gears 138, 140 and 142, the rotary drums 134 and 136 and the gears 138, 140 and 142 are rotationally linked to one another and therefore can rotate in unison relative to the housing 128.
The suspension members 122 and 124 can be exemplary cords or strips. The suspension member 122 can extend vertically through the shading structure 104, and can have two opposite ends respectively attached to the head rail 102 and the surface 134A of the rotary drum 134. The suspension member 124 can extend vertically through the shading structure 104, and can have two opposite ends respectively attached to the head rail 102 and the surface 136A of the rotary drum 136. Through the meshing engagement between the gear 142 and the two rotary drums 134 and 136 (i.e., via the gears 138 and 140), the two rotary drums 134 and 136 can rotate in unison for respectively winding or unwinding the suspension members 122 and 124.
Referring to
For assembling the springs 130 and 132 in the housing 128, two spools 146 and 147 can be respectively connected pivotally with two opposite sides of the gear 142 about two shaft portions 142A. The two spools 146 and 147 can be disposed coaxial to the gear 142, and can respectively rotate independently about the pivot axis P3 relative to the gear 142 and the housing 128. The spring 130 can be a ribbon spring, and can be disposed around the spool 146. The spring 130, the gear 142 and the spool 146 can be assembled with the housing 128 coaxially about the same pivot axis P3. Two ends of the spring 130 can be respectively attached to the surface 134B of the rotary drum 134 and the spool 146. Accordingly, the suspension member 122 and the spring 130 can be commonly connected with the rotary drum 134 at two opposite sides of the gear 138.
The spring 132 can be a ribbon spring, and can be disposed around the spool 147. The spring 132, the gear 142 and the spool 147 can be assembled with the housing 128 coaxially about the same pivot axis P3. Two ends of the spring 132 can be respectively attached to the surface 136B of the rotary drum 136 and the spool 147. Accordingly, the suspension member 124 and the spring 132 can be commonly connected with the rotary drum 136 at two opposite sides of the gear 140.
When the rotary drums 134 and 136 rotate for unwinding the suspension members 122 and 124, the springs 130 and 132 can respectively unwind from the spools 146 and 147 and respectively wind around the surface 134B of the rotary drum 134 and the surface 136B of the rotary drum 136. Moreover, a spring force exerted by the springs 130 and 132 can respectively cause the springs 130 and 132 to unwind from the rotary drums 134 and 136 and thereby urge the rotary drums 134 and 136 in rotation for winding the suspension members 122 and 124.
Referring to
The latch 150 is slidably assembled with the housing portion 158, and can slide relative to the housing 128 to engage with and disengage from the gear 142. According to an example of construction, the housing portion 144 can have an opening 160, and the latch 150 can slide through the opening 160 to engage with or disengage from the gear 142. The engagement of the latch 150 with the gear 142 can prevent the rotary drums 134 and 136 and the gears 138, 140 and 142 from rotating, and the disengagement of the latch 150 from the gear 142 allows rotation of the rotary drums 134 and 136 and the gears 138, 140 and 142.
Referring to
Referring to
According to an embodiment, the spring drive system 120 can further include a safety lock mechanism that can prevent unwanted movement of the latch 150 in the direction X1 and accidental unlocking thereof induced by an excessive torque applied by the gear 142 while the spring drive system 120 is in the locked state. Referring to
Referring to
Referring to
Referring to
In conjunction with
While the release actuator 152 is kept in the depressed state, the user can move the bottom part 106 upward or downward to a desired vertical position. As the bottom part 106 moves upward, the spring 130 and 132 can urge rotary drums 134 and 136 to rotate for winding the suspension members 122 and 124. As the bottom part 106 moves downward, the rotary drums 134 and 136 can be urged to rotate for unwinding the suspension members 122 and 124.
Referring to
The spring drive system 120 described herein may be suitable for use with different types of window shades. For example,
The spring drive system described herein can be fabricated and assembled in a cost-effective manner, and can have multiple advantages. For example, the spring drive system includes a latching mechanism that can effectively prevent undesirable rotation of the rotary members included in the spring drive system, which may occur when the spring force initially provided by the spring drive system is insufficient to counterbalance the weight of the shading structure and the bottom part. As a result, the shading structure and the bottom part can be adjusted and effectively kept at any vertical positions as desired.
Realizations of the structures have been described only in the context of particular embodiments. These embodiments are meant to be illustrative and not limiting. Many variations, modifications, additions, and improvements are possible. Accordingly, plural instances may be provided for components described herein as a single instance. Structures and functionality presented as discrete components in the exemplary configurations may be implemented as a combined structure or component. These and other variations, modifications, additions, and improvements may fall within the scope of the claims that follow.
Number | Date | Country | Kind |
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10613531.1 | Oct 2017 | TW | national |
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Entry |
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The Office Action dated Mar. 28, 2018 in co-pending TW Patent Application No. 106135311. |
Number | Date | Country | |
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20190112871 A1 | Apr 2019 | US |